CN203629918U - Device for manufacturing inverted U-shaped curved sample - Google Patents

Device for manufacturing inverted U-shaped curved sample Download PDF

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Publication number
CN203629918U
CN203629918U CN201320843953.5U CN201320843953U CN203629918U CN 203629918 U CN203629918 U CN 203629918U CN 201320843953 U CN201320843953 U CN 201320843953U CN 203629918 U CN203629918 U CN 203629918U
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steel plate
reverse
sample
plate
making
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唐占梅
孟凡江
张平柱
周洪毅
胡石林
徐雪莲
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China Institute of Atomic of Energy
Shanghai Nuclear Engineering Research and Design Institute Co Ltd
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China Institute of Atomic of Energy
Shanghai Nuclear Engineering Research and Design Institute Co Ltd
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Abstract

本实用新型公开一种制作反U形弯曲试样装置,包括台架(1)、固接在台架(1)顶端的上钢板(7)及固接在台架(1)底端的下钢板(8),台架(1)、上钢板(7)及下钢板(8)形成加载空间;还包括压杆(2),所述压杆(2)一端固接在上钢板(7)的下表面,另一端固接有半滑轮状的压头(3);上钢板(7)与下钢板(8)之间的台架(1)上设有可沿台架上下滑动的滑板(5);所述滑板(5)上设有试样支架(4);在滑板(5)与下钢板(8)之间设有将滑板(5)顶起装置(6)。采用本实用新型的技术方案,能够快速、方便制作反U形小径薄壁管的弯曲试样;且结构简单紧凑,易装配。

The utility model discloses a device for making a reverse U-shaped bending sample, which comprises a stand (1), an upper steel plate (7) fixed on the top of the stand (1) and a lower steel plate fixed on the bottom of the stand (1). (8), the platform (1), the upper steel plate (7) and the lower steel plate (8) form a loading space; it also includes a pressure rod (2), and one end of the pressure rod (2) is fixed on the upper steel plate (7) The lower surface and the other end are fixedly connected with a semi-pulley-shaped indenter (3); the platform (1) between the upper steel plate (7) and the lower steel plate (8) is provided with a slide plate (5) that can slide up and down along the platform. ); the slide plate (5) is provided with a sample support (4); between the slide plate (5) and the lower steel plate (8) is provided with a jacking device (6) for the slide plate (5). By adopting the technical proposal of the utility model, the bending sample of the reverse U-shaped small-diameter thin-walled tube can be made quickly and conveniently; and the structure is simple and compact, and easy to assemble.

Description

一种制作反U形弯曲试样装置A device for making reverse U-shaped bending samples

技术领域technical field

本实用新型属于U形弯曲试样制作领域,具体涉及一种核电蒸汽发生器传热管应力腐蚀试验使用的一种制作反U形弯曲试样装置。The utility model belongs to the field of making U-shaped bending samples, in particular to a device for making reverse U-shaped bending samples used in stress corrosion tests of heat transfer tubes of nuclear power steam generators.

背景技术Background technique

应力腐蚀开裂是核电蒸汽发生器传热管最严重的破坏形式,对于传热管的应力腐蚀开裂的研究将一直是核电站面临的重大课题之一。目前,对于核电蒸汽发生器传热管材料的应力腐蚀试验一般采用单轴加载拉伸试样、紧凑拉伸试样、弯梁试样等,这些试样主要应用于较大铸件或较厚工件材料,一般通过线切割、机加工等方式制作。但是,传热管一般是小径薄壁管,不可能制作以上类型的试样,另外还要模拟倒“U”布置传热管的服役受力状态,以及缝隙腐蚀对“U”形管应力腐蚀的影响,而单反U形和双反U形弯曲试样能很好的满足要求。但是,国内尚未形成反U形应力腐蚀试样制作的标准文件,有效的反U形试样制作工具处于空白状态。Stress corrosion cracking is the most serious form of damage to heat transfer tubes of nuclear power steam generators. The research on stress corrosion cracking of heat transfer tubes will always be one of the major issues facing nuclear power plants. At present, the stress corrosion test of nuclear power steam generator heat transfer tube materials generally adopts uniaxial loading tensile specimens, compact tensile specimens, bent beam specimens, etc. These specimens are mainly used in larger castings or thicker workpieces Materials are generally made by wire cutting, machining and other methods. However, heat transfer tubes are generally small-diameter thin-walled tubes, and it is impossible to make the above types of samples. In addition, it is necessary to simulate the service stress state of inverted "U" heat transfer tubes, and the stress corrosion of "U"-shaped tubes by crevice corrosion. However, the single-reverse U-shaped and double-reverse U-shaped bending specimens can well meet the requirements. However, there is no standard document for making reverse U-shaped stress corrosion test specimens in China, and effective tools for making reverse U-shaped test samples are in a blank state.

发明内容Contents of the invention

针对现有技术中存在的缺陷,本实用新型提供一种制作反U形弯曲试样装置,该装置能够快速、方便制作反U形小径薄壁管的试样;且结构简单紧凑,易装配。Aiming at the defects existing in the prior art, the utility model provides a device for making reverse U-shaped bending samples, which can quickly and conveniently make samples of reverse U-shaped small-diameter thin-walled tubes; and has a simple and compact structure and is easy to assemble.

为达到以上目的,本实用新型采用的技术方案是:提供一种制作反U形弯曲试样装置,包括台架,固接在台架顶端的上钢板,固接在台架底端的下钢板,台架、上钢板及下钢板形成加载空间;还包括压杆,所述压杆一端固接在上钢板的下表面,所述压杆的另一端固接有半滑轮状的压头;上钢板与下钢板之间的台架上设有可沿台架上下滑动的滑板;所述滑板上设有试样支架;在滑板与下钢板之间设有将滑板顶起装置。In order to achieve the above purpose, the technical solution adopted by the utility model is: provide a device for making a reverse U-shaped bending sample, including a stand, an upper steel plate affixed to the top of the stand, a lower steel plate affixed to the bottom end of the stand, The platform, the upper steel plate and the lower steel plate form a loading space; it also includes a pressure rod, one end of which is fixed on the lower surface of the upper steel plate, and the other end of the pressure rod is fixedly connected with a half pulley-shaped pressure head; the upper steel plate A slide plate that can slide up and down along the bench is provided on the platform between the lower steel plate; a sample support is provided on the slide plate; a lifting device for the slide plate is provided between the slide plate and the lower steel plate.

进一步,所述试样支架包括设置在滑板上的支架板、对称设置在支架板上的两组肩架及固定在每组肩架上的轴承。Further, the sample support includes a support plate arranged on the slide plate, two sets of shoulder frames symmetrically arranged on the support plate, and a bearing fixed on each set of shoulder frames.

进一步,两个所述轴承之间的距离可调。Further, the distance between the two bearings is adjustable.

进一步,两个轴承中间段设有限位口,限位口与轴承同中心轴。Further, the middle section of the two bearings is provided with a limit port, and the limit port is concentric with the central axis of the bearing.

进一步,所述顶起装置为千斤顶。Further, the jacking device is a jack.

进一步,所述压杆通过螺栓固定在上钢板的下表面。Further, the pressure rod is fixed on the lower surface of the upper steel plate by bolts.

进一步,所述台架、压杆、压头、试样支架及滑板的材料均为A3钢。Further, the material of the stand, the pressure rod, the indenter, the sample holder and the slide plate are all A3 steel.

本实用新型的有益技术效果在于:采用本实用新型的技术方案,能方便、快捷制作小径薄壁管单反U形和双反U形弯曲试样;而且通过调节试样支架轴承之间距离,可以制作不同曲率半径的反U形弯曲试样;所述压杆采用螺栓与上钢板连接,可方便拆卸,易于更换压杆及压头,从而可制作不同规格的U形弯曲试样;该装置制作简单,操作方便,实用性强。The beneficial technical effects of the utility model are: adopting the technical proposal of the utility model, it is convenient and fast to manufacture small-diameter thin-walled tube single-reverse U-shaped and double-reverse U-shaped bending samples; and by adjusting the distance between the bearings of the sample bracket, it can Make reverse U-shaped bending samples with different curvature radii; the pressure rod is connected with the upper steel plate by bolts, which can be easily disassembled, and the pressure rod and indenter can be easily replaced, so that U-shaped bending samples of different specifications can be made; the device is manufactured Simple, easy to operate and highly practical.

附图说明Description of drawings

图1为本实用新型制作反U形弯曲试样装置的结构示意图;Fig. 1 is the structural representation of the utility model making reverse U-shaped bending sample device;

图2为图1的俯视图;Fig. 2 is the top view of Fig. 1;

图3为图1中试样支架的示意图。Fig. 3 is a schematic diagram of the sample holder in Fig. 1 .

具体实施方式Detailed ways

下面结合附图,对本实用新型的具体实施方式作进一步详细的描述。Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail.

如图1、2所示,是本实用新型提供的一种制作反U形弯曲试样装置,包括台架1,固接台架1顶端近似椭圆形的上钢板7,固接台架1的底端方形的下钢板8,台架1、上钢板7及下钢板8共同形成加载空间,上钢板7下表面通过螺栓连接有压杆2,压杆2的自由端熔焊半滑轮状结构的压头3,压头3根据弯管的外径和反U形弯管的曲率半径可进行变换;上钢板7与下钢板8之间的台架1上设有可沿台架上下滑动的近似椭圆形的滑板5,滑板5与台架通过滑动轴承连接;在滑板5上设有试样支架4,该试样支架4可以在滑板5上自由移动以便于调整中心面和中心点;滑板5与下钢板8之间设有将滑板5顶起装置6。顶起装置6为千斤顶,所述千斤顶的置于下钢板8上,其托座与滑板5的下表面接触。As shown in Figures 1 and 2, it is a device for making a reverse U-shaped bending sample provided by the utility model, including a stand 1, which is fixed to an approximately elliptical upper steel plate 7 at the top of the stand 1, and affixed to the top of the stand 1. The lower steel plate 8 with a square bottom, the platform 1, the upper steel plate 7 and the lower steel plate 8 jointly form a loading space, and the lower surface of the upper steel plate 7 is connected with a pressure bar 2 by bolts, and the free end of the pressure bar 2 is welded to a semi-pulley structure. The indenter 3, the indenter 3 can be changed according to the outer diameter of the elbow and the radius of curvature of the reverse U-shaped elbow; the platform 1 between the upper steel plate 7 and the lower steel plate 8 is provided with an approximation that can slide up and down along the platform. An elliptical slide 5, the slide 5 is connected to the stand through a sliding bearing; the slide 5 is provided with a sample holder 4, and the sample holder 4 can move freely on the slide 5 so as to adjust the central plane and the center point; the slide 5 A device 6 for jacking up the slide plate 5 is provided between the lower steel plate 8 . The jacking device 6 is a jack, and the jack is placed on the lower steel plate 8, and its bracket is in contact with the lower surface of the slide plate 5.

如图3所示,所述试样支架4包括设置在滑板5上的支架板43、对称设置在支架板43上的两组肩架41、固定在每组肩架41上的轴承42;肩架41用螺栓固定在支架板的沟槽中。其中,两个轴承的间距可调节,从而,可制作不同曲率半径的反U形弯曲试样。As shown in Figure 3, described sample holder 4 comprises the bracket plate 43 that is arranged on the slide plate 5, two groups of shoulder frames 41 that are symmetrically arranged on the bracket plate 43, the bearing 42 that is fixed on every group of shoulder frame 41; Frame 41 is fixed in the groove of support plate with bolt. Among them, the distance between the two bearings can be adjusted, so that reverse U-shaped bending samples with different curvature radii can be produced.

两个轴承中间段设有限位口44,限位口44与轴承42同中心轴,能够保证U形管两个自由端平行。The middle section of the two bearings is provided with a limit opening 44, which is concentric with the bearing 42, and can ensure that the two free ends of the U-shaped tube are parallel.

所述台架、压杆、压头、试样支架及滑板的材料均选用A3钢,以便满足强度的要求;千斤顶可采用1-3吨标准件,使用方便,成本低。The material of the bench, pressure rod, pressure head, sample support and slide plate is all selected from A3 steel to meet the strength requirements; the jack can use 1-3 tons of standard parts, which is easy to use and low in cost.

采用此结构的技术方案,能够满足制作单反U形和双反U形弯曲试样;结构简单,操作方便。能够快捷制作外径为17-21mm、厚度为1.0-1.4mm的剖管反U形试样;且通过调节试样轴承间的距离,可以制作曲率半径为8-20mm的反U形试样;所采用的压杆用螺栓连接,可方便拆卸更换压杆,从而用于制作其它规格的U形试样。The technical scheme adopting this structure can meet the requirements of making single-reverse U-shaped and double-reverse U-shaped bending samples; the structure is simple and the operation is convenient. It can quickly produce reverse U-shaped specimens with an outer diameter of 17-21mm and a thickness of 1.0-1.4mm; and by adjusting the distance between the bearings of the specimens, reverse U-shaped specimens with a curvature radius of 8-20mm can be produced; The adopted compression rods are connected by bolts, which can be easily disassembled and replaced, so that they can be used to make U-shaped samples of other specifications.

制作单反U形试样时,先按照要求调节好试样支架4的两个轴承之间的距离,然后将与剖管内径相同的半圆柱状软铝棒置于限位口44上,剖管试样置于软铝棒上并与其紧密配合,接着将压头3和试样支架5以及剖管试样三者的中心面调整到同一个垂直面上,并使压头的中心与试样的中心对准,最后,手动缓慢起动千斤顶,使压头3与剖管试样紧密配合接触,剖管沿着压头3缓慢变形直到剖管试样的两个自由段平行,从而形成单反U形试样。When making a SLR U-shaped sample, first adjust the distance between the two bearings of the sample support 4 according to the requirements, then place a semi-cylindrical soft aluminum rod with the same inner diameter as the sectioned tube on the limit port 44, and the sectioned tube test Place the sample on the soft aluminum rod and closely fit it, then adjust the center planes of the indenter 3, the sample holder 5 and the sectioned tube sample to the same vertical plane, and make the center of the indenter and the center of the sample Align the center, and finally, manually start the jack slowly, so that the indenter 3 is in close contact with the split-pipe sample, and the split-pipe deforms slowly along the indenter 3 until the two free sections of the split-pipe sample are parallel, thereby forming a single-reversed U-shape sample.

制作双反U形试样时,先按照要求调节好试样支架4的两个轴承之间的距离,然后将与剖管内径相同的半圆柱状软铝棒置于限位口44上,将一个剖管试样置于软铝棒上并与其紧密配合,而另一个剖管试样置于前一个剖管试样上,使得两个剖管中心面重合,接着将压头3和试样支架4以及剖管试样三者的中心面调整到同一个垂直面上,并使压头的中心与试样的中心对准,最后,手动缓慢起动千斤顶,使压头3与剖管试样紧密配合接触,剖管试样沿着压头3缓慢变形直到剖管试样两个自由段平行,从而形成双反U形试样。When making a double-reversed U-shaped sample, first adjust the distance between the two bearings of the sample holder 4 as required, then place a semi-cylindrical soft aluminum rod with the same inner diameter as the sectioned tube on the limit port 44, and place a The cut-pipe sample is placed on the soft aluminum rod and closely matched with it, while the other cut-pipe sample is placed on the previous cut-pipe sample, so that the center planes of the two cut-pipes coincide, and then the indenter 3 and the sample holder are placed 4 and the central plane of the split-pipe sample are adjusted to the same vertical plane, and the center of the indenter is aligned with the center of the sample. Finally, manually start the jack slowly to make the indenter 3 and the split-pipe sample close With contact, the split-pipe sample slowly deforms along the indenter 3 until the two free sections of the split-pipe sample are parallel, thus forming a double-reversed U-shaped sample.

本实用新型的一种制作反U形弯曲试样装置并不限于上述具体实施方式,本领域技术人员根据本实用新型的技术方案得出其他的实施方式,同样属于本实用新型的技术创新范围。The device for making reverse U-shaped bending specimens of the present invention is not limited to the above-mentioned specific embodiments. Those skilled in the art can obtain other embodiments according to the technical solutions of the present invention, which also belong to the technical innovation scope of the present invention.

Claims (7)

1.一种制作反U形弯曲试样装置,包括台架(1)、固接在台架(1)顶端的上钢板(7)及固接在台架(1)底端的下钢板(8),所述台架(1)、上钢板(7)及下钢板(8)形成加载空间,其特征是:还包括压杆(2),所述压杆(2)一端固接在上钢板(7)的下表面,压杆(2)的另一端固接有半滑轮状的压头(3);上钢板(7)与下钢板(8)之间的台架(1)上设有可沿台架上下滑动的滑板(5);所述滑板(5)上固接有试样支架(4);在滑板(5)与下钢板(8)之间设有能够将滑板(5)顶起装置(6)。1. A device for making a reverse U-shaped bending sample, comprising a bench (1), an upper steel plate (7) fixed on the top of the bench (1) and a lower steel plate (8) fixed on the bottom of the bench (1) ), the pedestal (1), the upper steel plate (7) and the lower steel plate (8) form a loading space, which is characterized in that: it also includes a pressure rod (2), and one end of the pressure rod (2) is fixed on the upper steel plate On the lower surface of (7), the other end of the pressure rod (2) is fixedly connected with a semi-pulley-shaped indenter (3); on the platform (1) between the upper steel plate (7) and the lower steel plate (8), there is a A slide plate (5) that can slide up and down along the stand; the slide plate (5) is fixedly connected with a sample holder (4); between the slide plate (5) and the lower steel plate (8), there is a slide plate (5) Jack up the device (6). 2.如权利要求1所述的一种制作反U形弯曲试样装置,其特征是:所述试样支架(4)包括设置在滑板(5)上的支架板(43)、对称设置在支架板(43)上的两组肩架(41)及固定在每组肩架(41)上的轴承(42)。2. A device for making reverse U-shaped bending samples according to claim 1, characterized in that: the sample holder (4) includes a holder plate (43) arranged on the slide plate (5), symmetrically arranged on Two groups of shoulder frames (41) on the support plate (43) and bearings (42) that are fixed on every group of shoulder frames (41). 3.如权利要求2所述的一种制作反U形弯曲试样装置,其特征是:两个所述轴承之间的距离可调。3. A device for making a reverse U-shaped bending sample according to claim 2, characterized in that: the distance between the two bearings is adjustable. 4.如权利要求3所述的一种制作反U形弯曲试样装置,其特征是:两个所述轴承中间段设有限位口(44),限位口(44)与轴承(42)同中心轴。4. A device for making a reverse U-shaped bending sample according to claim 3, characterized in that: the middle section of the two bearings is provided with a limit port (44), and the limit port (44) is connected with the bearing (42) concentric axis. 5.如权利要求1所述的一种制作反U形弯曲试样装置,其特征是:所述顶起装置(6)为千斤顶。5. A device for making a reverse U-shaped bending sample according to claim 1, characterized in that: the jacking device (6) is a jack. 6.如权利要求1所述的一种制作反U形弯曲试样装置,其特征是:所述压杆(2)通过螺栓固定在上钢板(7)的下表面。6. The device for making reverse U-shaped bending samples according to claim 1, characterized in that: the pressure rod (2) is fixed on the lower surface of the upper steel plate (7) by bolts. 7.如权利要求1-6任一项所述的一种制作反U形弯曲试样装置,其特征是:所述台架(1)、压杆(2)、压头(3)、试样支架(4)及滑板(5)的材料均采用A3钢。7. A device for making a reverse U-shaped bending sample according to any one of claims 1-6, characterized in that: the bench (1), pressing rod (2), indenter (3), test The materials of sample support (4) and slide plate (5) all adopt A3 steel.
CN201320843953.5U 2013-12-19 2013-12-19 Device for manufacturing inverted U-shaped curved sample Expired - Lifetime CN203629918U (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103674654A (en) * 2013-12-19 2014-03-26 中国原子能科学研究院 Device for producing reverse U-shaped bent samples
CN108057745A (en) * 2017-12-11 2018-05-22 李昊坤 A kind of equipment manufacturing multifunction simple swan neck system
CN112146994A (en) * 2020-09-25 2020-12-29 中国原子能科学研究院 Bending resistance test device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103674654A (en) * 2013-12-19 2014-03-26 中国原子能科学研究院 Device for producing reverse U-shaped bent samples
CN103674654B (en) * 2013-12-19 2016-08-17 中国原子能科学研究院 A kind of making inverse u-shaped bend specimen device
CN108057745A (en) * 2017-12-11 2018-05-22 李昊坤 A kind of equipment manufacturing multifunction simple swan neck system
CN108057745B (en) * 2017-12-11 2019-07-30 张家口泥河湾产业发展有限公司 A kind of equipment manufacturing multifunction simple swan neck system
CN112146994A (en) * 2020-09-25 2020-12-29 中国原子能科学研究院 Bending resistance test device

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