CN203625929U - Two-time casting type steel mould trolley for covered way in desert - Google Patents

Two-time casting type steel mould trolley for covered way in desert Download PDF

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Publication number
CN203625929U
CN203625929U CN201320753542.7U CN201320753542U CN203625929U CN 203625929 U CN203625929 U CN 203625929U CN 201320753542 U CN201320753542 U CN 201320753542U CN 203625929 U CN203625929 U CN 203625929U
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formwork
desert
support
truss
inverted
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CN201320753542.7U
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Chinese (zh)
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徐存东
韩立炜
张宏洋
王燕
张先起
贾广钰
刘慧卿
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North China University of Water Resources and Electric Power
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North China University of Water Resources and Electric Power
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Abstract

本实用新型公开了一种沙漠暗道两次浇筑式钢模台车,包括外模板及其支架,内模板及其支架,外行走架和内行走架的下端分别设置外轨道轮及外轨道;外侧模板、外顶模板与内侧模板、内顶模板围成倒U形浇筑通道;在所述外模桁架和内模托板上固定有振动器;分别在外侧模板和外顶模板上设置有进料口。本实用新型利用外模桁架及外模组成倒U形半封闭防护罩,钢筋捆扎和地基施工等作业都在倒U形半封闭防护罩内完成,有利于防风沙等恶劣天气,也为工人提供遮阳空间,提高工作空间舒适度,也有利于对新修建的地基混凝土层提高防暴晒保护。从而使施工进程不至于因天气变化因素影响而中断。

The utility model discloses a double-casting type steel mold trolley for a dark tunnel in the desert, which comprises an outer formwork and its support, an inner formwork and its support, the lower ends of the outer walking frame and the inner walking frame are respectively provided with outer track wheels and outer tracks; Formwork, outer top formwork, inner formwork, and inner roof formwork form an inverted U-shaped pouring channel; vibrators are fixed on the outer formwork truss and inner formwork supporting plate; mouth. The utility model utilizes the outer mold truss and the outer mold to form an inverted U-shaped semi-closed protective cover, and the operations such as steel bar binding and foundation construction are all completed in the inverted U-shaped semi-closed protective cover, which is beneficial to prevent wind and sand and other bad weather, and also provides workers with The sunshade space improves the comfort of the working space, and is also conducive to improving the sun protection of the newly built concrete layer of the foundation. So that the construction process will not be interrupted due to weather changes.

Description

Desert secret tunnel two-step pouring formula steel form carrier
Technical field
The utility model belongs to the road construction field of Desert Control, is specifically related to a kind of desert secret tunnel two-step pouring formula steel form carrier.
Background technology
Conquering desert, march the important content that desert is development of the West Regions, is also that 21 century people thirst for one of problem solving.Along with the steady enforcement of strategy to develop western regions, large quantities of engineerings will be built in desert area, need to be by heavy mechanical equipment.Desert secret tunnel can provide sufficient water source for each large-engineering, is a kind of important transfer passage.But because desert is unfavorable for the special circumstances of transporting, desert secret tunnel is difficult for realizing by prefabricated and transportation, need to carry out secret tunnel construction in desert, this is a concrete construction engineering in large scale.In desert, carry out concrete construction and be different from land construction, arid, sweltering heat and dust storm feature in desert, need to carry out sunshade, paste preservative film and sand-proof processing concrete, once run into dusty wind weather, must stop work and need to take necessary safeguard measure.Cause efficiency of construction very slow, construction intensity is large, of poor quality.
Utility model content
The purpose of this utility model is to provide a kind of desert rapid construction that is applicable to, and not affected by bad weather, concrete is had to the desert secret tunnel two-step pouring formula steel form carrier of protective effect.
For realizing above-mentioned utility model object, the technical scheme that the utility model adopts is as follows: a kind of desert secret tunnel two-step pouring formula steel form carrier, comprise exterior sheathing and support thereof, inner formword and support thereof, described exterior sheathing support comprises two external mold truss that be arranged in parallel and the pull bar at top; The pull bar at top is fixed on the upside of two external mold truss; The lower end of each external mold truss arranges respectively outer walker, between external mold truss and outer walker, elevating mechanism is set; The lower end of each outer walker arranges respectively outside track wheel and outside track; The medial surface of two external mold truss is connected with outboard template by governor motion respectively, and pull bar below is fixed with outer top template, and two outboard templates and outer top template surround inverted U-shaped; Described internal mould supporter comprises walker at least two pairs, on each interior walker, is vertically fixed with sleeve pipe, is set with interior supporting leg in sleeve pipe, between interior supporting leg and sleeve bottom, is provided with jack; Adjacent interior supporting leg top is connected and fixed by crossbeam; The outside of each interior supporting leg and upside are fixed with internal mold supporting plate by connecting rod respectively, on internal mold supporting plate, are connected with inner side template and interior top template respectively by governor motion, and described inner side template and interior top template surround inverted U-shaped; Outboard template, outer top template and inner side template, interior top template surround the inverted U-shaped passage of building; Inverted U-shaped two ends of building passage are respectively arranged with Side Template and template connecting piece; The below of described interior walker is equipped with backing plate, is provided with inner orbit at backing plate upside, and each interior walker bottom is provided with the inner orbit wheel coordinating with inner orbit; On described external mold truss and internal mold supporting plate, be fixed with vibrator respectively; On outboard template and outer top template, be provided with charging aperture respectively.
Between described inner side template and interior top template, on butt joint, be provided with flexible cushion.
Described governor motion is between external mold truss and outboard template, be provided with adjusting bolt and guiding support bar and sleeve pipe between internal mold supporting plate and inner side template, guiding support bar is vertically fixed on the back side of outboard template or inner side template, sleeve pipe is fixed on external mold truss or internal mold supporting plate, and guiding support bar coupling is set in corresponding sleeve pipe.Described elevating mechanism is adjustable bolt, or is jack.Between the top of internal mold supporting plate and interior supporting leg, be provided with the height fine-adjustment mechanism of controlling internal mold supporting plate height change.Between the top of internal mold supporting plate and interior supporting leg, be provided with the center line governor motion that can make the left and right translation of internal mold bracket.This center line governor motion is to be provided with horizontal flat groove on interior supporting leg top, and flat groove sidewall is provided with adjusting knob, and the connecting rod bottom fixing with internal mold supporting plate top is set in this flat groove, and adjusting knob docks with described connecting rod sidewall.
The utlity model has following advantage:
1, the utility model provides a kind of portable desert secret tunnel to build scheme; utilize external mold truss and the inverted U-shaped semiclosed protective cover of external mold composition; the operation such as binding reinforcing bars and foundation construction all completes in inverted U-shaped semiclosed protective cover; be conducive to the bad weathers such as sand-proof; also for workman provides sunshade space; improve working space comfort level, the ground layer of concrete being also conducive to newly building improves insolation proof protection.Thereby make construction progress be unlikely to interrupt because of the impact of Changes in weather factor.
2, utilize parallel orbit, external mold and assembly thereof are constantly pushed ahead as sand-proof guard shield and exterior sheathing double action, after binding reinforcing bars completes again by inner-film plate assembly along track be fed into tie up after in steel ring, two-step pouring can complete desert secret tunnel and build work.Thereby outer membrane module and interior membrane module all need not be dismantled or establishment again, and efficiency of construction is very high.
3, in work progress, dismantle after partial lateral template, external mold truss also can be used as the operating platform of binding reinforcing bars operation, does not need to prepare in addition the facilities such as scaffold.
4, between external mold truss and internal mold supporting plate and template, be all provided with elevating mechanism and governor motion, so that the demoulding and group mould.The flexible cushion arranging on butt joint between inner side template and interior top template can provide compressive deformation, and in the situation that guaranteeing not leak material, making has certain adjustment width between inner side template and inner membrance supporting plate, thereby is conducive to the demoulding of inner formword.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model desert secret tunnel two-step pouring formula steel form carrier;
Fig. 2 is the A portion structure for amplifying schematic diagram of Fig. 1;
Fig. 3 is the B portion structure for amplifying schematic diagram of Fig. 1.
In figure, number 1 for pull bar, 2 is external mold truss, 3 is outboard template, 4 is outer top template, 5 is outer walker, 6 is outside track wheel, 7 is outside track, 8 is internal mold supporting plate, 9 is inner side template, 10 is interior top template, 11 is interior walker, 12 is sleeve pipe, 13 is interior supporting leg, 14 is crossbeam, 15 is jack, 16 is connecting rod, 17 is inner orbit wheel, 18 is inner orbit, 19 is backing plate, 20 is adjusting nut, 21 is charging aperture, 22 is vibrator, 23 is joint steel pipe, 24 is adjusting knob, 25 is flexible material layer, 26 is ground, 27 is adjusting bolt, 28 is guiding support bar, 29 is sleeve pipe, 30 is elevating mechanism, 31 is precast reinforced.
The specific embodiment
Embodiment 1: a kind of desert secret tunnel two-step pouring formula steel form carrier, referring to Fig. 1, exterior sheathing support comprises the pull bar 1 at two external mold truss 2 that be arranged in parallel and some tops.The upper end of two external mold truss 2 is fixed together by pull bar 1, also can between two external mold truss 2 and the pull bar 1 at top, arrange and slide and locking mechanism.
The lower end of two external mold truss 2 arranges respectively outer walker 5, between external mold truss 2 and outer walker 5, elevating mechanism is set; This elevating mechanism 30 is adjustable bolt, or is jack.
The lower end of two outer walkers 5 arranges respectively outside track wheel 6 and outside track 7.Thereby exterior sheathing and assembly thereof can be along track 7 translations forward.
Exterior sheathing comprises two outboard templates 3 and an outer top template 4.Two outboard templates 3 are connected on the medial surface of two external mold truss 2 by governor motion respectively, two outboard template 3 keeping parallelisms.Outer top template 4 is fixed on the below of pull bar 1.Two outboard templates 3 surround inverted U-shaped with outer top template 4.
Internal mould supporter comprises walker 11 in two pairs, on each interior walker 11, is vertically fixed with sleeve pipe 12, is set with interior supporting leg 13 in sleeve pipe 12, between interior supporting leg 13 and sleeve pipe 12 bottoms, is provided with jack 15.Adjacent interior supporting leg 13 tops are connected and fixed by crossbeam 14.The outside of each interior supporting leg 13 and upside are fixed with internal mold supporting plate 8 by connecting rod 16 respectively.
The below of interior walker 11 is equipped with backing plate 19, is provided with inner orbit 18 at backing plate 19 upsides, and each interior walker 11 bottoms are provided with the inner orbit wheel 17 coordinating with inner orbit 18.
Inner formword comprises two inner side template 9 and an interior top template 10.Inner side template 9 is connected to the both sides of internal mold supporting plate 8 by governor motion, interior top template 10 is fixed on the upside of inner membrance supporting plate.Described inner side template 9 surrounds inverted U-shaped with interior top template 10.
Outboard template 3, outer top template 4 surround the inverted U-shaped passage of building with inner side template 9, interior top template 10.Inverted U-shaped two ends of building passage are respectively arranged with Side Template and template connecting piece, form hermetically-sealed construction.On outboard template 3 and outer top template 4, be provided with charging aperture 21 respectively.On described external mold truss 2 and internal mold supporting plate 8, be fixed with vibrator 22 respectively.
Between described inner side template 9 and interior top template 10, on butt joint, be provided with flexible cushion 25.
Referring to Fig. 2 and Fig. 3, governor motion is between external mold truss 2 and outboard template 3, be provided with adjusting bolt 27 and guiding support bar 28 and sleeve pipe 29 between internal mold supporting plate 8 and inner side template 9, guiding support bar 28 is vertically fixed on the back side of outboard template 3 or inner side template 9, sleeve pipe 29 is fixed on external mold truss 2 or internal mold supporting plate 8, and guiding support bar 28 couplings are set in corresponding sleeve pipe 29.
Embodiment 2: referring to Fig. 1, content is substantially the same manner as Example 1, and something in common does not repeat, different: be provided with the height fine-adjustment mechanism of controlling internal mold supporting plate height change between the top of internal mold supporting plate 8 and interior supporting leg 13.On the connecting rod between top and the interior supporting leg of internal mold supporting plate, adjusting nut 20 is set, for regulating the height of connecting rod.
Embodiment 3: referring to Fig. 1, content is substantially the same manner as Example 1, and something in common does not repeat, different: be provided with the center line governor motion that can make the left and right translation of internal mold bracket between the top of internal mold supporting plate 8 and interior supporting leg 13.This center line governor motion is to be provided with horizontal flat groove on interior supporting leg top, and flat groove sidewall is provided with adjusting knob 24, and the connecting rod bottom fixing with internal mold supporting plate top is set in this flat groove, and adjusting knob docks with described connecting rod sidewall.

Claims (7)

1.一种沙漠暗道两次浇筑式钢模台车,包括外模板及其支架,内模板及其支架,其特征是:所述外模板支架包括两个平行设置的外模桁架和顶部的拉杆;顶部的拉杆固定在两个外模桁架的上侧;每个外模桁架的下端分别设置外行走架,外模桁架与外行走架之间设置升降机构;每个外行走架的下端分别设置外轨道轮及外轨道;两个外模桁架的内侧面分别通过调节机构连接有外侧模板,拉杆下方固定有外顶模板,两个外侧模板与外顶模板围成倒U形结构;所述内模支架包括至少两对内行走架,每个内行走架上竖向固定有套管,套管内套装有内支腿,内支腿与套管底部之间设置有千斤顶;相邻内支腿上部通过横梁连接固定在一起;各内支腿的外侧和上侧分别通过连接杆固定有内模托板,在内模托板上分别通过调节机构连接有内侧模板和内顶模板,所述内侧模板与内顶模板围成倒U形结构;外侧模板、外顶模板与内侧模板、内顶模板围成倒U形浇筑通道;倒U形浇筑通道的两端分别设置有端模板及模板连接件;所述内行走架的下方铺设有垫板,在垫板上侧设置有内轨道,各内行走架底部安装有与内轨道配合的内轨道轮;分别在所述外模桁架和内模托板上固定有振动器;分别在外侧模板和外顶模板上设置有进料口。 1. A double pouring type steel form trolley for desert tunnels, including an outer formwork and its support, an inner formwork and its support, characterized in that: the outer formwork support includes two parallel outer formwork trusses and a tie rod on the top The tie rods on the top are fixed on the upper sides of the two outer formwork trusses; the lower end of each outer formwork truss is respectively provided with an outer walking frame, and a lifting mechanism is arranged between the outer formwork truss and the outer walking frame; the lower end of each outer formwork truss is respectively arranged The outer track wheels and the outer track; the inner sides of the two outer formwork trusses are respectively connected with the outer formwork through the adjustment mechanism, and the outer roof formwork is fixed under the tie rods, and the two outer formwork forms and the outer roof formwork form an inverted U-shaped structure; the inner The mold support includes at least two pairs of inner walking frames, each inner walking frame is vertically fixed with a casing, the casing is fitted with an inner leg, and a jack is arranged between the inner leg and the bottom of the casing; the upper part of the adjacent inner leg Connected and fixed together by beams; the outer and upper sides of each inner leg are respectively fixed with inner formwork supporting plates by connecting rods, and the inner formwork and inner top formwork are respectively connected to the inner formwork support plates through adjustment mechanisms, the inner formwork It forms an inverted U-shaped structure with the inner top formwork; the outer formwork, the outer roof formwork, the inner formwork, and the inner roof formwork form an inverted U-shaped pouring channel; the two ends of the inverted U-shaped pouring channel are respectively provided with end formwork and formwork connectors; The bottom of the inner walking frame is laid with a backing plate, and an inner track is arranged on the upper side of the backing plate, and inner track wheels matching the inner track are installed at the bottom of each inner walking frame; A vibrator is fixed on the top; feeding ports are respectively arranged on the outer formwork and the outer top formwork. 2.根据权利要求1所述的沙漠暗道两次浇筑式钢模台车,其特征是:在所述内侧模板与内顶模板之间对接缝上设置有柔性垫层。 2. The double-casting type steel form trolley for the desert underpass according to claim 1, characterized in that: a flexible cushion is provided on the butt joint between the inner formwork and the inner top formwork. 3.根据权利要求1所述的沙漠暗道两次浇筑式钢模台车,其特征是:所述调节机构是在外模桁架与外侧模板之间、内模托板与内侧模板之间设置有调节螺栓和导向支撑杆及套管,导向支撑杆垂直固定在外侧模板或内侧模板的背面,套管固定在外模桁架或内模托板上,导向支撑杆匹配套装于对应套管中。 3. The double pouring type steel form trolley for the desert tunnel according to claim 1, characterized in that: the adjustment mechanism is provided with an adjustment mechanism between the outer mold truss and the outer formwork, and between the inner mold support plate and the inner formwork. Bolts, guide support rods and sleeves, the guide support rods are vertically fixed on the back of the outer formwork or the inner formwork, the sleeves are fixed on the outer mold truss or the inner form pallet, and the guide support rods are matched and set in the corresponding sleeves. 4.根据权利要求1所述的沙漠暗道两次浇筑式钢模台车,其特征是:所述升降机构为可调螺栓,或者为千斤顶。 4. The steel form trolley for double pouring in desert tunnel according to claim 1, characterized in that: the lifting mechanism is an adjustable bolt or a jack. 5.根据权利要求1所述的沙漠暗道两次浇筑式钢模台车,其特征是:内模托板的顶部与内支腿之间设置有控制内模托板高度变化的高度微调机构。 5. The double-casting type steel form trolley for the desert underpass according to claim 1, characterized in that: a height fine-tuning mechanism for controlling the height change of the inner form support is provided between the top of the inner form support and the inner legs. 6.根据权利要求1所述的沙漠暗道两次浇筑式钢模台车,其特征是:内模托板的顶部与内支腿之间设置有可使内模托架左右平移的中心线调节机构。 6. The double-casting type steel form trolley for the desert underpass according to claim 1, characterized in that: there is a centerline adjustment that can make the inner form bracket move left and right between the top of the inner form support plate and the inner legs mechanism. 7.根据权利要求6所述的沙漠暗道两次浇筑式钢模台车,其特征是:该中心线调节机构是在内支腿上部设置有横向扁槽,扁槽侧壁设置有调节旋钮,与内模托板顶部固定的连接杆底部套装于该扁槽中,调节旋钮与所述连接杆侧壁对接。 7. The steel form trolley for two-time pouring in desert underpass according to claim 6, characterized in that: the center line adjustment mechanism is provided with a horizontal flat groove on the upper part of the inner leg, and an adjustment knob is arranged on the side wall of the flat groove, The bottom of the connecting rod fixed to the top of the inner mold supporting plate is sleeved in the flat groove, and the adjusting knob is docked with the side wall of the connecting rod.
CN201320753542.7U 2013-11-26 2013-11-26 Two-time casting type steel mould trolley for covered way in desert Expired - Fee Related CN203625929U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103615264A (en) * 2013-11-26 2014-03-05 华北水利水电大学 Desert conduit two-casting type steel form trolley and casting method
CN108442405A (en) * 2018-04-11 2018-08-24 中建三局第二建设工程有限责任公司 A kind of piping lane support construction based on Urban Underground pipe gallery
CN109578025A (en) * 2019-02-01 2019-04-05 洛阳兴坤隧道工程机械有限公司 A kind of large space trolley structure for Tunnel Second Lining automatic pouring system
CN113047607A (en) * 2021-03-25 2021-06-29 江西志特新材料股份有限公司 Automatic adjustable and walking formwork system and operation method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103615264A (en) * 2013-11-26 2014-03-05 华北水利水电大学 Desert conduit two-casting type steel form trolley and casting method
CN103615264B (en) * 2013-11-26 2016-08-17 华北水利水电大学 Desert conduit two-casting type steel form trolley and casting method
CN108442405A (en) * 2018-04-11 2018-08-24 中建三局第二建设工程有限责任公司 A kind of piping lane support construction based on Urban Underground pipe gallery
CN109578025A (en) * 2019-02-01 2019-04-05 洛阳兴坤隧道工程机械有限公司 A kind of large space trolley structure for Tunnel Second Lining automatic pouring system
CN113047607A (en) * 2021-03-25 2021-06-29 江西志特新材料股份有限公司 Automatic adjustable and walking formwork system and operation method thereof

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