CN203623010U - Vertical vibratory molding special die with male and female heads for use in production of carbon electrodes - Google Patents
Vertical vibratory molding special die with male and female heads for use in production of carbon electrodes Download PDFInfo
- Publication number
- CN203623010U CN203623010U CN201320873571.7U CN201320873571U CN203623010U CN 203623010 U CN203623010 U CN 203623010U CN 201320873571 U CN201320873571 U CN 201320873571U CN 203623010 U CN203623010 U CN 203623010U
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- Prior art keywords
- male
- die
- head
- female
- groove
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- Expired - Fee Related
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- 238000000465 moulding Methods 0.000 title claims abstract description 44
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 35
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 35
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 15
- 229910052802 copper Inorganic materials 0.000 claims description 15
- 239000010949 copper Substances 0.000 claims description 15
- 238000004826 seaming Methods 0.000 claims description 12
- 238000005520 cutting process Methods 0.000 abstract description 5
- 238000003754 machining Methods 0.000 abstract 1
- 239000002562 thickening agent Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 7
- 239000003984 copper intrauterine device Substances 0.000 description 5
- 238000001816 cooling Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000003921 oil Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- UIXRSLJINYRGFQ-UHFFFAOYSA-N Calcium carbide Chemical compound [Ca+2].[C-]#[C-] UIXRSLJINYRGFQ-UHFFFAOYSA-N 0.000 description 1
- 239000005997 Calcium carbide Substances 0.000 description 1
- 229910001021 Ferroalloy Inorganic materials 0.000 description 1
- 235000012550 Pimpinella anisum Nutrition 0.000 description 1
- 240000004760 Pimpinella anisum Species 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000630 rising Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 230000003068 static Effects 0.000 description 1
- OBSZRRSYVTXPNB-UHFFFAOYSA-N tetraphosphorus Chemical compound P12P3P1P32 OBSZRRSYVTXPNB-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Abstract
The utility model belongs to the technical field of electrode manufacturing devices, and discloses a vertical vibratory molding special die with male and female heads for use in production of carbon electrodes. The vertical vibratory molding special die is mainly technically characterized by comprising a die box, an upper die connected with a travel cylinder is arranged at the upper end of the die box, a lower die is arranged at the lower end of the die box, an upper pressure head with a groove is arranged on the upper die, a lower pressure head with a raised head is arranged on the lower die, and the groove is matched with the raised head; the groove and the raised head are frustum-shaped; the upper pressure head and the upper die as well as the lower pressure head and the lower die are connected into a whole, and are connected movably. According to the vertical vibratory molding special die with male and female heads for use in production of carbon electrodes, the groove corresponds to the male head of an electrode, the raised head corresponds to the female head of the electrode, and one end of a produced carbon electrode molded product has the prototype of the male head while the other end of the produced carbon electrode molded product has the prototype of the female head, thereby greatly reducing the cutting amount in a subsequent machining process, reducing pasting of the carbon electrodes and lowering the tool bit consumption.
Description
Technical field
The utility model belongs to electrode preparation facilities technical field, relates in particular to a kind ofly to produce carbon resistance rod that carbon resistance rod uses and produce and carry a male and female vertical vibrating moulding particular manufacturing craft.
Background technology
Carbon resistance rod is widely used on the smelting mine heat furnaces such as industrial silicon, yellow phosphorus, calcium carbide, ferroalloy.Moulding is one of critical process that carbon product is produced, be by the raw material after kneading by extruding, mold pressing, vibration or etc. the modes such as static pressure fashion into the overall process of required form.Carbon resistance rod generally adopts vibro-moulding process, and its production equipment structure comprises moulding box, and the upper end of moulding box is provided with the patrix being connected with stroke cylinder, and the lower end of moulding box is provided with counterdie.When manufacture, first clean out bulk cargo, the cold burden on upper die and lower die limit, check thickener plasticity and oil mass, sort out and in thickener, be greater than 500mm aniseed piece, cold burden and assorted material.Patrix is mentioned, and moulding box and lower die combination are fixed, and make patrix temperature 140---150 ℃, moulding box temperature is 130---140 ℃, counterdie temperature is 130---135 ℃, evenly puts the oil to patrix, moulding box; Then evenly add moulding box to shakeout on counterdie thickener, the parallel rising of thickener height, under thickener to three/shake table slightly vibrates and surveys thickener temperature for the moment; Blanking is complete, and stroke cylinder declines, and patrix and seal closure fall, and the each split of counterdie and moulding box, moulding box and patrix directly forms one, and a whole set of mould sealing does not also produce before pressure thickener in moulding box after patrix enters moulding box, starts to vacuumize; Patrix continues to fall, the stroke cylinder being connected with patrix is exerted pressure to thickener in moulding box, under the pressure of patrix, thickener volume-diminished in moulding box, density improves constantly, and shake table drives a whole set of mould vibration, thickener vibration moulding simultaneously, time of vibration is 8---10 minutes, vibrated rear maintenance pressure and left standstill 20---30 minutes; After pressurize, close vavuum pump, mention patrix, release product.30---in the water of 40 ℃ cooling 3 hours, freely cooling 5---8 hours, cooling after, produce carbon resistance rod die mould product.
Because the moulding box of this equipment is cylindric, upper die and lower die are all tabular, the carbon resistance rod die mould product of producing are cylindrical, need to process respectively at two ends male and the female of carbon resistance rod, in process, cutting output is large, and carbon resistance rod thickener waste is serious, serious waste the energy, increased cost of goods manufactured, and the consumption of processing cutter head is large.
Utility model content
It is little that the technical problems to be solved in the utility model is just to provide a kind of cutting output, and the carbon resistance rod production of saving carbon resistance rod thickener carries a male and female vertical vibrating moulding particular manufacturing craft.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is: comprise moulding box, the upper end of moulding box is provided with the patrix being connected with stroke cylinder, the lower end of moulding box is provided with counterdie, described patrix is provided with is with reeded seaming chuck, counterdie is provided with the push-down head with plush copper, and groove and plush copper match.
Its additional technical feature is: described groove and plush copper are frustum;
The angle of groove interior angle is 124.7 °, and the angle at plush copper exterior angle is 124.7 °;
Described seaming chuck and patrix, push-down head and counterdie are connected as a single entity;
Described seaming chuck is flexibly connected with counterdie with patrix, push-down head.
Carbon resistance rod provided by the utility model is produced and is carried a male and female vertical vibrating moulding particular manufacturing craft, and patrix is provided with is with reeded seaming chuck, and counterdie is provided with the push-down head with plush copper, and groove and plush copper match.The male of its groove counter electrode, the female of plush copper counter electrode.Like this, the carbon resistance rod die mould product one end of producing has possessed the blank of male, and one end has possessed the blank of female, and in follow-up process, cutting output reduces greatly, has saved carbon resistance rod thickener, and cutter head consumes little.And groove and plush copper are frustum, more approach the shape of male and female.124.7 ° of the angle design of groove interior angle, the angle at plush copper exterior angle is 124.7 °, guarantees not occur bonding material folding phenomenon in the time of carbon resistance rod depanning, guarantees product appearance quality.As required, seaming chuck is connected as a single entity with counterdie with patrix, push-down head or seaming chuck is flexibly connected with counterdie with patrix, push-down head.
Accompanying drawing explanation
Fig. 1 is that the utility model carbon resistance rod is produced the structural representation that carries a male and female vertical vibrating moulding particular manufacturing craft.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model carbon resistance rod being produced to the concrete structure that carries a male and female vertical vibrating moulding particular manufacturing craft is described in further details.
As shown in Figure 1, the production of the utility model carbon resistance rod carries a male and female vertical vibrating moulding particular manufacturing craft and comprises moulding box 1, the upper end of moulding box 1 is provided with the patrix 3 being connected with stroke cylinder 2, the lower end of moulding box 1 is provided with counterdie 4, and patrix 3 is provided with the seaming chuck 6 with fluted 5, and counterdie 4 is provided with the push-down head 8 with plush copper 7, groove 5 matches with plush copper 7, groove 5 is frustum with plush copper 7, and the angle of groove interior angle 9 is 124.7 °, and the angle at plush copper exterior angle 10 is 124.7 °.
Carbon resistance rod provided by the utility model is produced and is carried a male and female vertical vibrating moulding particular manufacturing craft, the male of groove 5 counter electrodes, the female of plush copper 7 counter electrodes.Like this, the carbon resistance rod die mould product one end of producing has possessed the blank of male, and one end has possessed the blank of female, and in follow-up process, cutting output reduces greatly, has saved carbon resistance rod thickener, and cutter head consumes little.And groove 5 is frustum with plush copper 7, more approach the shape of male and female.The angle design of groove interior angle 9 is 124.7 °, and the angle design at plush copper exterior angle 10 is 124.7 °, guarantees not occur bonding material folding phenomenon in the time of carbon resistance rod depanning, guarantees product appearance quality.As required, seaming chuck 6 is connected as a single entity with counterdie with patrix 3, push-down head 8 or seaming chuck 6 is flexibly connected with counterdie 4 with patrix 3, push-down head 8.
Carbon resistance rod production provided by the utility model carries a male and female vertical vibrating moulding particular manufacturing craft and is not limited only to said structure, but no matter be which kind of form, as long as structure is identical with the utility model, all falls into the utility model protection domain.
Claims (5)
1. carbon resistance rod is produced and is carried a male and female vertical vibrating moulding particular manufacturing craft, comprise moulding box, the upper end of moulding box is provided with the patrix being connected with stroke cylinder, the lower end of moulding box is provided with counterdie, it is characterized in that: described patrix is provided with is with reeded seaming chuck, counterdie is provided with the push-down head with plush copper, and groove and plush copper match.
2. carbon resistance rod according to claim 1 is produced and is carried a male and female vertical vibrating moulding particular manufacturing craft, it is characterized in that: described groove and plush copper are frustum.
3. carbon resistance rod according to claim 2 is produced and is carried a male and female vertical vibrating moulding particular manufacturing craft, it is characterized in that: the angle of described groove interior angle is 124.7 °, and the angle at plush copper exterior angle is 124.7 °.
4. carbon resistance rod according to claim 1 is produced and is carried a male and female vertical vibrating moulding particular manufacturing craft, it is characterized in that: described seaming chuck and patrix, push-down head and counterdie are connected as a single entity.
5. carbon resistance rod according to claim 1 is produced and is carried a male and female vertical vibrating moulding particular manufacturing craft, it is characterized in that: described seaming chuck is flexibly connected with counterdie with patrix, push-down head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320873571.7U CN203623010U (en) | 2013-12-29 | 2013-12-29 | Vertical vibratory molding special die with male and female heads for use in production of carbon electrodes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320873571.7U CN203623010U (en) | 2013-12-29 | 2013-12-29 | Vertical vibratory molding special die with male and female heads for use in production of carbon electrodes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203623010U true CN203623010U (en) | 2014-06-04 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320873571.7U Expired - Fee Related CN203623010U (en) | 2013-12-29 | 2013-12-29 | Vertical vibratory molding special die with male and female heads for use in production of carbon electrodes |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203623010U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105128390A (en) * | 2015-09-07 | 2015-12-09 | 一重集团大连设计研究院有限公司 | Supporting device for synchronous carbon electrode shearing |
| CN106541606A (en) * | 2015-09-23 | 2017-03-29 | 沈阳铝镁设计研究院有限公司 | A kind of convex-concave electrode die device and using method |
| CN111116200A (en) * | 2019-12-27 | 2020-05-08 | 重庆东星炭素材料有限公司 | Carbon electrode with conical central hole and preparation method thereof |
| CN112893586A (en) * | 2020-12-28 | 2021-06-04 | 陕西兴盛新材料股份有限公司 | Pressing device and pressing method for non-ferrous metal smelting electrode |
| CN112916702A (en) * | 2020-12-28 | 2021-06-08 | 陕西兴盛新材料股份有限公司 | Preparation device and preparation method of non-ferrous metal smelting electrode |
-
2013
- 2013-12-29 CN CN201320873571.7U patent/CN203623010U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105128390A (en) * | 2015-09-07 | 2015-12-09 | 一重集团大连设计研究院有限公司 | Supporting device for synchronous carbon electrode shearing |
| CN106541606A (en) * | 2015-09-23 | 2017-03-29 | 沈阳铝镁设计研究院有限公司 | A kind of convex-concave electrode die device and using method |
| CN111116200A (en) * | 2019-12-27 | 2020-05-08 | 重庆东星炭素材料有限公司 | Carbon electrode with conical central hole and preparation method thereof |
| CN112893586A (en) * | 2020-12-28 | 2021-06-04 | 陕西兴盛新材料股份有限公司 | Pressing device and pressing method for non-ferrous metal smelting electrode |
| CN112916702A (en) * | 2020-12-28 | 2021-06-08 | 陕西兴盛新材料股份有限公司 | Preparation device and preparation method of non-ferrous metal smelting electrode |
| CN112916702B (en) * | 2020-12-28 | 2022-08-09 | 陕西兴盛新材料股份有限公司 | Preparation device and preparation method of non-ferrous metal smelting electrode |
| CN112893586B (en) * | 2020-12-28 | 2022-08-09 | 陕西兴盛新材料股份有限公司 | Pressing device and pressing method for non-ferrous metal smelting electrode |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 053200 Hengshui City, Hebei, Dazhai industrial district, Jizhou District Patentee after: Hebei United crown intelligent environmental protection equipment Limited by Share Ltd Address before: 053200 Dazhai Industrial Zone, Jizhou City, Hengshui, Hebei Patentee before: Hebei Lianguan Carbon Electrode Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140604 Termination date: 20201229 |