CN203622678U - Carbon fiber guide wheel device - Google Patents

Carbon fiber guide wheel device Download PDF

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Publication number
CN203622678U
CN203622678U CN201320768003.0U CN201320768003U CN203622678U CN 203622678 U CN203622678 U CN 203622678U CN 201320768003 U CN201320768003 U CN 201320768003U CN 203622678 U CN203622678 U CN 203622678U
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CN
China
Prior art keywords
carbon fiber
guide wheel
guide roller
cap
guide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201320768003.0U
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Chinese (zh)
Inventor
杨建中
杨振华
杭舜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WUXI SHANGJI AUTOMATION CO Ltd
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WUXI SHANGJI AUTOMATION CO Ltd
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Filing date
Publication date
Application filed by WUXI SHANGJI AUTOMATION CO Ltd filed Critical WUXI SHANGJI AUTOMATION CO Ltd
Priority to CN201320768003.0U priority Critical patent/CN203622678U/en
Application granted granted Critical
Publication of CN203622678U publication Critical patent/CN203622678U/en
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Abstract

The utility model provides a carbon fiber guide wheel device. The device has the advantages that the weight is light, the mechanical and physical strengths are high, the inertia during mechanical running is greatly reduced, the waste at energy sources is effectively reduced, the vibration-proof performance is good, the rotation precision of a line guide wheel is improved, and the qualified rate of finished products is improved. The device is characterized by comprising a carbon fiber sleeve tube, wherein the two ends of the carbon fiber sleeve tube are respectively sheathed with a line guide wheel end cover, the outer side of each line guide wheel end cover is provided with a spherical joint bearing, and a metal guide pipe is connected between the line guide wheel end covers.

Description

A kind of carbon fiber guiding wheel apparatus
Technical field
The utility model relates to the technical field of Digit Control Machine Tool automation, is specially a kind of carbon fiber guiding wheel apparatus.
Background technology
Under the prerequisite of development green energy resource, cutting equipment for silicon ingot is more and more, mostly use diamond wire cutting for the chopper and slicer of monocrystalline silicon and polysilicon in the market, the guide wheel device that it adopts adopts Steel material, and mass ratio is heavier, and its physical strength is also just general, this just causes needing to select the larger motor of power indirectly, cause certain energy waste, and the shockproof row of existing guide wheel is poor, its running accuracy is low, has also affected the qualification rate of product.
Summary of the invention
For the problems referred to above, the utility model provides a kind of carbon fiber guiding wheel apparatus, it is lightweight, mechanical-physical intensity is high, inertia can significantly reduce machine operation time, effectively reduce the waste of the energy, and it has good shock resistance, the running accuracy of raising lead-in wire guide wheel, thereby the qualification rate of raising finished product.
Its technical scheme is such: a kind of carbon fiber guiding wheel apparatus, it is characterized in that: it comprises carbon fiber sleeve, described carbon fiber sleeve two ends are set with guide roller end cap, and described guide roller end cap arranged outside has spherical joint bearing, connection metal guide pipe between described guide roller end cap.
It is further characterized in that, described carbon fiber sleeve arranged outside has resin coating; Described metal guide pipe connects described guide roller end cap by nylon guide collar; On described metal guide pipe, be set with guide roller support ring, described guide roller support ring supports described carbon fiber sleeve inner side; Described spherical joint bearing connects described guide roller end cap by nylon lining ring.
In said structure of the present utility model, lightweight due to carbon fiber guide wheel, mechanical strength is large, effectively reduces power of motor, simultaneously because it has good shock resistance, improves the running accuracy of lead-in wire guide wheel, thereby improves the qualification rate of finished product,
Finally reach and improve the quality of products and the object of saving the energy, production cost.
Accompanying drawing explanation
Fig. 1 is the utility model carbon fiber guiding wheel apparatus cross-sectional schematic.
The specific embodiment
See Fig. 1, a kind of carbon fiber guiding wheel apparatus, it comprises carbon fiber sleeve 1, carbon fiber sleeve 1 arranged outside has resin coating 2, carbon fiber sleeve 1 two ends are set with guide roller end cap 3, guide roller end cap 3 arranged outside have spherical joint bearing 4, spherical joint bearing 4 connects guide roller end cap 3 by nylon lining ring 5, connection metal guide pipe 6 between guide roller end cap 3, metal guide pipe 6 connects guide roller end cap 2 by nylon guide collar 7, lightweight due to carbon fiber guide wheel, mechanical strength is large, effectively reduce power of motor, simultaneously because it has good shock resistance, improve the running accuracy of lead-in wire guide wheel, thereby improve the qualification rate of finished product, finally reach and improve the quality of products and save the energy, the object of production cost.
On metal guide pipe, be set with guide roller support ring 8, guide roller support ring 8 supports carbon fiber sleeve inner side, forms the support to carbon fiber sleeve 1, has guaranteed the intensity of carbon fiber guide wheel.
Because section required precision is higher, silicon chip is thin, and (180 μ m), line of cut diameter is little, and (approximately 100 ~ 160 μ m), on guide wheel, the spacing of line of cut is in 240 about μ m, and the tension force of every line is in 25 ~ 30N left and right, thereby the radial load that guide wheel is subject to is larger, Radial Deformation is obvious, carbon fiber guiding wheel apparatus can effectively guarantee the intensity of guide wheel, has effectively avoided the radial deformation of guide wheel, has improved the yield rate of silicon chip.
When work, two of 4 points of male and female of spherical joint bearing, before and after male bearing is installed on main shaft, thus front and back main shaft inwardly hold out against stator ring axially with radially.Then by connecton layout, line of cut is distributed in guide wheel wire casing.As figure, surperficial wire casing resin coating 2 is thinner, and it is larger that the rigidity of guide wheel and intensity are affected by carbon fiber sleeve 1 mainly, therefore carbon fiber sleeve 1 effectively reduces the quality of guide wheel on high performance basis, finally improves guide wheel performance and reduces power of motor.

Claims (5)

1. a carbon fiber guiding wheel apparatus, is characterized in that: it comprises carbon fiber sleeve, and described carbon fiber sleeve two ends are set with guide roller end cap, and described guide roller end cap arranged outside has spherical joint bearing, connection metal guide pipe between described guide roller end cap.
2. a kind of carbon fiber guiding wheel apparatus according to claim 1, is characterized in that: described carbon fiber sleeve arranged outside has resin coating.
3. a kind of carbon fiber guiding wheel apparatus according to claim 1, is characterized in that: described metal guide pipe connects described guide roller end cap by nylon guide collar.
4. a kind of carbon fiber guiding wheel apparatus according to claim 1, is characterized in that: described spherical joint bearing connects described guide roller end cap by nylon lining ring.
5. according to any described a kind of carbon fiber guiding wheel apparatus of claim 1-4, it is characterized in that: on described metal guide pipe, be set with guide roller support ring, described guide roller support ring supports described carbon fiber sleeve inner side.
CN201320768003.0U 2013-11-29 2013-11-29 Carbon fiber guide wheel device Active CN203622678U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320768003.0U CN203622678U (en) 2013-11-29 2013-11-29 Carbon fiber guide wheel device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320768003.0U CN203622678U (en) 2013-11-29 2013-11-29 Carbon fiber guide wheel device

Publications (1)

Publication Number Publication Date
CN203622678U true CN203622678U (en) 2014-06-04

Family

ID=50809192

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201320768003.0U Active CN203622678U (en) 2013-11-29 2013-11-29 Carbon fiber guide wheel device

Country Status (1)

Country Link
CN (1) CN203622678U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104476685A (en) * 2014-11-05 2015-04-01 镇江环太硅科技有限公司 Steel guide wheel for slicer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104476685A (en) * 2014-11-05 2015-04-01 镇江环太硅科技有限公司 Steel guide wheel for slicer

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