CN203621979U - Automatic clamping device for shaft workpieces - Google Patents
Automatic clamping device for shaft workpieces Download PDFInfo
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- CN203621979U CN203621979U CN201320537328.8U CN201320537328U CN203621979U CN 203621979 U CN203621979 U CN 203621979U CN 201320537328 U CN201320537328 U CN 201320537328U CN 203621979 U CN203621979 U CN 203621979U
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Abstract
本实用新型公开了一种轴类工件自动夹紧装置,包括底座、安装在所述底座上的箱体、安装在所述箱体上的驱动电机以及用于实时监控V型压紧头对工件压紧力的压力传感器,所述驱动电机通过皮带与传动装置的动力输入端连接,所述传动装置的动力输出端与推动件一端连接,所述推动件穿过支板后另一端安装有V型压紧头,所述底座上侧通过挡板固定安装有与所述V型压紧头配合使用的V型垫块,所述压力传感器和所述驱动电机均通过数据线与安装在底座上侧的控制盒连接。本实用新型具有以下特点:设计合理,自动化程度高,操作简单方便,劳动强度低,适用范围广,生产成本低,便于推广使用。
The utility model discloses an automatic clamping device for a shaft workpiece, which comprises a base, a box body installed on the base, a driving motor installed on the box body, and a V-shaped clamping head for real-time monitoring of the workpiece. The pressure sensor of the pressing force, the drive motor is connected to the power input end of the transmission device through the belt, the power output end of the transmission device is connected to one end of the pusher, and the other end of the pusher is installed with a V Type compression head, the upper side of the base is fixed with a V-shaped pad used in conjunction with the V-type compression head through a baffle, and the pressure sensor and the drive motor are installed on the base through a data line Side control box connection. The utility model has the following characteristics: reasonable design, high degree of automation, simple and convenient operation, low labor intensity, wide application range, low production cost, and easy popularization and use.
Description
技术领域technical field
本实用新型属于机械加工技术领域,涉及一种夹紧装置,具体涉及一种轴类工件自动夹紧装置。The utility model belongs to the technical field of mechanical processing and relates to a clamping device, in particular to an automatic clamping device for shaft workpieces.
背景技术Background technique
目前,在轴类工件的机械加工过程中,由于轴类工件外轮廓具有一定的弧度,最常用的装夹工具是三爪卡盘。三爪卡盘是由卡盘体、活动卡爪和卡爪驱动机构组成。三爪卡盘上三个卡爪导向部分的下面,有螺纹与碟形伞齿轮背面的平面螺纹相啮合,当用扳手通过四方孔转动小伞齿轮时,碟形齿轮转动,背面的平面螺纹同时带动三个卡爪向中心靠近或退出,用以夹紧不同直径的工件,但是三爪卡盘使用久了,卡盘就会出现磨损,三爪也会呈现喇叭口状,使三爪偏离卡盘中心,另外操作者在使用三爪卡盘时,必须采用手工进行夹紧工件,无法自动完成,操作者劳动强度大,自动化程度低,生产效率低。At present, in the machining process of shaft workpieces, the most commonly used clamping tool is a three-jaw chuck because the outer contour of the shaft workpiece has a certain radian. The three-jaw chuck is composed of a chuck body, movable jaws and jaw driving mechanism. Under the guide part of the three claws on the three-jaw chuck, there are threads that mesh with the plane threads on the back of the bevel gear. When the small bevel gear is turned with a wrench through the square hole, the bevel gear rotates, and the plane threads on the back simultaneously Drive the three jaws to approach or withdraw from the center to clamp workpieces with different diameters. However, if the three-jaw chuck is used for a long time, the chuck will wear out, and the three jaws will also appear bell-mouthed, making the three jaws deviate from the chuck. In addition, when using the three-jaw chuck, the operator must manually clamp the workpiece, which cannot be done automatically. The operator has high labor intensity, low degree of automation, and low production efficiency.
实用新型内容Utility model content
本实用新型的目的在于克服上述现有技术中的不足,提供一种轴类工件自动夹紧装置,其设计合理,自动化程度高,操作简单方便,劳动强度低,适用范围广,生产成本低,便于推广使用。The purpose of the utility model is to overcome the deficiencies in the above-mentioned prior art, and provide an automatic clamping device for shaft workpieces, which has reasonable design, high degree of automation, simple and convenient operation, low labor intensity, wide application range, and low production cost. Easy to promote and use.
为实现上述目的,本实用新型采用的技术方案是:一种轴类工件自动夹紧装置,包括底座、安装在所述底座上的箱体、安装在所述箱体上的驱动电机以及用于实时监控V型压紧头对工件压紧力的压力传感器,其特征在于:所述驱动电机通过皮带与传动装置的动力输入端连接,所述传动装置的动力输出端与推动件一端连接,所述推动件穿过支板后另一端安装有V型压紧头,所述底座上侧通过挡板固定安装有与所述V型压紧头配合使用的V型垫块,所述压力传感器和所述驱动电机均通过数据线与安装在底座上侧的控制盒连接。In order to achieve the above purpose, the technical solution adopted by the utility model is: an automatic clamping device for shaft workpieces, including a base, a box installed on the base, a drive motor installed on the box, and a The pressure sensor for real-time monitoring of the pressing force of the V-shaped pressing head on the workpiece is characterized in that: the drive motor is connected to the power input end of the transmission device through a belt, and the power output end of the transmission device is connected to one end of the pusher. A V-shaped compression head is installed at the other end of the pusher passing through the support plate, and a V-shaped pad used in conjunction with the V-shaped compression head is fixedly installed on the upper side of the base through a baffle plate. The pressure sensor and The drive motors are all connected with the control box installed on the upper side of the base through data lines.
上述的轴类工件自动夹紧装置,其特征在于:所述传动装置包括安装在所述箱体内部的蜗杆、蜗轮和螺杆,所述蜗轮和与所述蜗杆配合构成蜗轮蜗杆传动副,所述蜗轮内部设置有与所述螺杆配合构成螺纹副的螺纹。The above-mentioned automatic clamping device for shaft workpieces is characterized in that: the transmission device includes a worm, a worm wheel and a screw installed inside the box, and the worm wheel cooperates with the worm to form a worm gear transmission pair. The inside of the worm wheel is provided with threads that cooperate with the screw to form a thread pair.
上述的轴类工件自动夹紧装置,其特征在于:所述压力传感器安装在所述螺杆与所述推动件之间。The above-mentioned automatic clamping device for shaft workpieces is characterized in that the pressure sensor is installed between the screw rod and the pushing member.
上述的轴类工件自动夹紧装置,其特征在于:所述推动件为滑轴,所述驱动电机为步进电机。The above-mentioned automatic clamping device for shaft workpieces is characterized in that: the pushing member is a sliding shaft, and the driving motor is a stepping motor.
上述的轴类工件自动夹紧装置,其特征在于:所述蜗轮与所述箱体之间设置有止推轴承。The above-mentioned automatic clamping device for shaft workpieces is characterized in that a thrust bearing is arranged between the worm wheel and the box.
本实用新型与现有技术相比具有以下优点:Compared with the prior art, the utility model has the following advantages:
(1)该轴类工件自动夹紧装置设计非常合理,控制盒可控制该装置自动完成夹紧和松开操作,自动化程度很高,大大提高了生产效率;(1) The design of the automatic clamping device for shaft workpieces is very reasonable. The control box can control the device to automatically complete the clamping and loosening operations. The degree of automation is high and the production efficiency is greatly improved;
(2)该轴类工件自动夹紧装置可自动完成夹紧和松开操作,操作简单方便,操作者劳动强度低。(2) The automatic clamping device for shaft workpieces can automatically complete the clamping and loosening operations, the operation is simple and convenient, and the labor intensity of the operator is low.
(3)该轴类工件自动夹紧装置不仅适用于机械加工技术领域,还适用于其它需要夹紧柱状物体的地方,因而其适用范围非常广泛。(3) The automatic clamping device for shaft workpieces is not only applicable to the technical field of mechanical processing, but also applicable to other places where cylindrical objects need to be clamped, so its application range is very wide.
(4)该轴类工件自动夹紧装置很多部件都非常便于生产、购买,因而其生产成本很低,便于推广使用。(4) Many parts of the automatic clamping device for shaft workpieces are very easy to produce and purchase, so its production cost is very low and it is easy to popularize and use.
下面通过附图和实施例,对本实用新型做进一步的详细描述。Below by accompanying drawing and embodiment, the utility model is described in further detail.
附图说明Description of drawings
图1为本实用新型的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the utility model.
图2为本实用新型传动装置的结构示意图。Fig. 2 is a structural schematic diagram of the transmission device of the present invention.
附图标记说明:Explanation of reference signs:
1—底座; 2—挡板; 3—V型垫块;1—base; 2—baffle; 3—V-shaped pad;
4—V型压紧头; 5—支板; 6—推动件;4—V-shaped pressing head; 5—support plate; 6—pushing piece;
7—压力传感器; 8—箱体; 9—驱动电机;7—pressure sensor; 8—box; 9—drive motor;
10—螺杆; 11—蜗杆; 12—皮带;10—screw; 11—worm; 12—belt;
13—控制盒; 14—工件; 15—蜗轮;13—control box; 14—workpiece; 15—worm gear;
16—止推轴承。16—thrust bearing.
具体实施方式Detailed ways
如图1所示的一种轴类工件自动夹紧装置,包括底座1、安装在所述底座1上的箱体8、安装在所述箱体8上的驱动电机9以及用于实时监控V型压紧头4对工件14压紧力的压力传感器7,所述驱动电机9通过皮带12与传动装置的动力输入端连接,所述传动装置的动力输出端与推动件6一端连接,所述推动件6穿过支板5后另一端安装有V型压紧头4,所述底座1上侧通过挡板2固定安装有与所述V型压紧头4配合使用的V型垫块3,所述压力传感器7和所述驱动电机9均通过数据线与安装在底座1上侧的控制盒13连接,所述推动件6为滑轴,所述驱动电机9为步进电机。An automatic clamping device for shaft workpieces as shown in Figure 1 includes a base 1, a
如图2所示,所述传动装置包括安装在所述箱体8内部的蜗杆11、蜗轮15和螺杆10,所述蜗轮15和与所述蜗杆11配合构成蜗轮蜗杆传动副,所述蜗轮15内部设置有与所述螺杆10配合构成螺纹副的螺纹,所述蜗轮15与所述箱体8之间设置有止推轴承16。As shown in Figure 2, the transmission device includes a
如图1所示,所述压力传感器7安装在所述螺杆10与所述推动件6之间。As shown in FIG. 1 , the
本实用新型轴类工件自动夹紧装置的工作过程是:首先通过底座1将该轴类工件自动夹紧装置固定安装在机床工作台上,操作人员将工件14放置在V型垫块3的V型槽内,控制盒13发出控制指令,控制驱动电机9正向转动,驱动电机9通过皮带12带动蜗杆11正向转动,蜗杆11通过蜗轮蜗杆传动副带动蜗轮15正向转动,蜗轮15通过螺纹副带动推动件6向前运动,从而使V型压紧头4压紧工件14。压力传感器7实时监控压紧力,并将压紧力信号传输至控制盒13,当压紧力达到设定值时,控制盒13发出控制指令控制驱动电机9停止转动,当驱动电机9停止时间达到加工工件14所需的设定值时,控制盒13发出控制指令控制驱动电机9反向转动,从而使V型压紧头4松开工件14,操作人员可将工件14取出。The working process of the automatic clamping device for shaft workpieces of the utility model is as follows: first, the automatic clamping device for shaft workpieces is fixed and installed on the machine tool workbench through the base 1, and the operator places the
以上所述,仅是本实用新型的较佳实施例,并非对本实用新型作任何限制,凡是根据本实用新型技术实质对以上实施例所作的任何简单修改、变更以及等效结构变换,均仍属于本实用新型技术方案的保护范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any simple modifications, changes and equivalent structural transformations made to the above embodiments according to the technical essence of the present utility model still belong to Within the scope of protection of the technical solution of the utility model.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320537328.8U CN203621979U (en) | 2013-08-30 | 2013-08-30 | Automatic clamping device for shaft workpieces |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201320537328.8U CN203621979U (en) | 2013-08-30 | 2013-08-30 | Automatic clamping device for shaft workpieces |
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| CN203621979U true CN203621979U (en) | 2014-06-04 |
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| CN201320537328.8U Expired - Fee Related CN203621979U (en) | 2013-08-30 | 2013-08-30 | Automatic clamping device for shaft workpieces |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104400461A (en) * | 2014-11-25 | 2015-03-11 | 吴中区长桥诚惠机械加工厂 | Electrically-combined fixing clamp for lathe machining |
| CN104551753A (en) * | 2014-11-25 | 2015-04-29 | 吴中区长桥诚惠机械加工厂 | Electric stationary fixture for lathing |
| CN104551773A (en) * | 2014-11-25 | 2015-04-29 | 吴中区长桥诚惠机械加工厂 | Double-pneumatic fixing clamp for lathe machining |
| CN104708565A (en) * | 2015-03-12 | 2015-06-17 | 大连理工大学 | Clamping finger for clamping shaft part |
| CN105364547A (en) * | 2015-12-07 | 2016-03-02 | 吴中区光福华宇钣金厂 | Simple material returning clamp |
| CN105364545A (en) * | 2015-12-07 | 2016-03-02 | 吴中区光福华宇钣金厂 | Semi-electric fixing and punching device |
| CN107442789A (en) * | 2017-08-04 | 2017-12-08 | 安徽科创生产力促进中心有限责任公司 | A kind of intelligent double tailstock |
| CN110014295A (en) * | 2019-04-25 | 2019-07-16 | 烟台工程职业技术学院(烟台市技师学院) | A kind of automatic numerical control drilling tapping machine |
| CN113560875A (en) * | 2020-04-29 | 2021-10-29 | 淮安市琶春华信塑料制品有限公司 | Impeller production equipment |
-
2013
- 2013-08-30 CN CN201320537328.8U patent/CN203621979U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104400461A (en) * | 2014-11-25 | 2015-03-11 | 吴中区长桥诚惠机械加工厂 | Electrically-combined fixing clamp for lathe machining |
| CN104551753A (en) * | 2014-11-25 | 2015-04-29 | 吴中区长桥诚惠机械加工厂 | Electric stationary fixture for lathing |
| CN104551773A (en) * | 2014-11-25 | 2015-04-29 | 吴中区长桥诚惠机械加工厂 | Double-pneumatic fixing clamp for lathe machining |
| CN104708565A (en) * | 2015-03-12 | 2015-06-17 | 大连理工大学 | Clamping finger for clamping shaft part |
| CN105364547A (en) * | 2015-12-07 | 2016-03-02 | 吴中区光福华宇钣金厂 | Simple material returning clamp |
| CN105364545A (en) * | 2015-12-07 | 2016-03-02 | 吴中区光福华宇钣金厂 | Semi-electric fixing and punching device |
| CN107442789A (en) * | 2017-08-04 | 2017-12-08 | 安徽科创生产力促进中心有限责任公司 | A kind of intelligent double tailstock |
| CN110014295A (en) * | 2019-04-25 | 2019-07-16 | 烟台工程职业技术学院(烟台市技师学院) | A kind of automatic numerical control drilling tapping machine |
| CN113560875A (en) * | 2020-04-29 | 2021-10-29 | 淮安市琶春华信塑料制品有限公司 | Impeller production equipment |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140604 Termination date: 20140830 |
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| EXPY | Termination of patent right or utility model |