CN203610965U - Crankcase processing device of air compressor - Google Patents

Crankcase processing device of air compressor Download PDF

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Publication number
CN203610965U
CN203610965U CN201320851364.1U CN201320851364U CN203610965U CN 203610965 U CN203610965 U CN 203610965U CN 201320851364 U CN201320851364 U CN 201320851364U CN 203610965 U CN203610965 U CN 203610965U
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CN
China
Prior art keywords
machine
tapping
drilling machine
processing
crankcase
Prior art date
Application number
CN201320851364.1U
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Chinese (zh)
Inventor
吴成华
Original Assignee
温岭市精仁机械有限公司
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Publication date
Application filed by 温岭市精仁机械有限公司 filed Critical 温岭市精仁机械有限公司
Priority to CN201320851364.1U priority Critical patent/CN203610965U/en
Application granted granted Critical
Publication of CN203610965U publication Critical patent/CN203610965U/en

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Abstract

The utility model discloses a crankcase processing device of an air compressor. The technical scheme is that the processing device comprises a cabinet, a power transmission system, a rotating disc device, a processing device, a control system and a work bench; the power transmission system controls the rotating disc device to rotate; the work bench is connected with the rotating disc device; at least five clamps are fixed and circumferentially distributed on the work bench; the processing device is formed by an end face processing machine, a screw hole drilling machine and a screw hole tapping machine; the screw hole drilling machine comprises a first drilling machine and a second drilling machine; the screw hole tapping machine comprises a first tapping machine and a second tapping machine; the end face processing machine, the first drilling machine and the first tapping machine are arranged parallel to the work bench; the second drilling machine and the second tapping machine are arranged perpendicular to the work bench; and the end face processing machine, the screw hole drilling machine, the first tapping machine and the second tapping machine successively correspond to four connected clamps. The processing device is advantaged by increasing of production efficiency and reduction of production cost.

Description

The crankcase process equipment of air compressor
Technical field
The present invention relates to air compressor production field, more particularly, it relates to a kind of crankcase process equipment of air compressor.
Background technology
Air compressor is the device that the mechanical energy of former moving (normally motor) is converted to gas pressure energy, is compressed-air actuated pressure generator.Air compressor produces form as a kind of important energy, be widely used in the links of life, especially be widely used in machinery, metallurgy, electricity under electric power, medicine, packing, change, numerous lower industry field such as food, mining, weaving, traffic, become compressed-air actuated main product.
Wherein, the crankcase of air compressor is major part, first crankcase is to obtain blank by casting, prior art is relatively backward for the subsequent production processing of crankcase, its following process need to be carried out multiple procedure of processings such as end face milling, auger shell hole, tapping on this blank, and in prior art, these steps need to be processed with different equipment, and this just need to carry out workpiece multiple clamping, production efficiency is extremely low, has also strengthened this part manufacturing cost.
Summary of the invention
For the deficiency of prior art existence, the object of the present invention is to provide a kind of crankcase process equipment of air compressor, the crankcase process equipment of this air compressor has advantages of enhances productivity, reduces production costs.
For achieving the above object, the invention provides following technical scheme: a kind of crankcase process equipment of air compressor, comprise cabinet, power drive system, rotating-table apparatus, processing unit (plant), control system, workbench, described power drive system control rotating-table apparatus rotates, described workbench is connected with rotating-table apparatus, on described workbench, be fixed with at least five fixtures, described fixture is circumferentially distributed on workbench, described processing unit (plant) is by end face processing machine, screw drilling machine, screw hole tapping machine composition, described screw drilling machine comprises the first drilling machine and the second drilling machine, described screw hole tapping machine comprises the first tapping machine and the second tapping machine, described end face processing machine, the first drilling machine and the first tapping machine are all set in parallel with workbench, the equal vertical table setting of described the second drilling machine and the second tapping machine, described end face processing machine, screw drilling machine, the first tapping machine, the second tapping machine is corresponding with four fixtures that are connected successively.
The present invention is further set to: described end face processing machine, the first drilling machine, the second drilling machine, the first tapping machine, the second tapping machine is equipped with scalable working head, the dismountable milling cutter that is connected with of scalable working head of described end face processing machine, the dismountable first drill bit group that is connected with of scalable working head of described the first drilling machine, the dismountable second drill bit group that is connected with of scalable working head of described the second drilling machine, the dismountable first tapping-head group of scalable working head of described the first tapping machine, the dismountable second tapping-head group of scalable working head of described the second tapping machine.
The present invention is further set to: described rotating-table apparatus one side is provided with the positioner of controlling the rotating-table apparatus anglec of rotation.
The present invention is further set to: described positioner comprises infrared ray sensor, on described rotating-table apparatus, be interval with the calibration block consistent with fixture quantity, the spacing of adjacent two calibration blocks is identical with the spacing of adjacent two fixtures, and described infrared ray sensor is controlled the anglec of rotation of rotating-table apparatus by calibration block school.
The present invention is further set to: in described cabinet, be provided with four root posts, described the first drilling machine, the second drilling machine and the first tapping machine, the second tapping machine are separately fixed on column.
The present invention is further set to: the first drill bit group is provided with 2 the first tap bits, and the second drill bit group is provided with 4 the second tap bits, and the first tapping-head group is provided with 2 the first screw hole tapping heads, and the first tapping-head group is provided with 4 the second screw hole tapping heads.
The present invention is further set to: described fixture is 6.
By adopting technique scheme, the crankcase process equipment of air compressor, can be by the blank clamping of crankcase to fixture, thereby then control rotary turnplate device by control system and make worktable rotary, make the crankcase of clamping on fixture process by processing unit (plant) successively and then enhance productivity, reduce production costs.
Accompanying drawing explanation
Fig. 1 is the structural representation of the crankcase process equipment embodiment of the utility model air compressor.
Reference numeral: 1, cabinet; 11, column; 2, rotating-table apparatus; 3, control system; 4, workbench; 41, fixture; 5, end face processing machine; 51, milling cutter; 6, screw drilling machine; 61, the first drilling machine; 611, the first drill bit group; 6111, the first tap bit; 62, the second drilling machine; 621, the second drill bit group; 6211, the second tap bit; 7, screw hole tapping; 71, the first tapping machine; 711, the first tapping-head group; 7111, the first screw hole tapping head; 72, the second tapping machine; 721, the second tapping-head group; 7211, the second screw hole tapping head; 8, calibration block; 9, infrared ray sensor.
The specific embodiment
With reference to Fig. 1, the crankcase process equipment embodiment of the utility model air compressor is described further.
A kind of crankcase process equipment of air compressor, comprise cabinet 1, power drive system, rotating-table apparatus 2, processing unit (plant), control system 3, workbench 4, described power drive system control rotating-table apparatus 2 rotates, described workbench 4 is connected with rotating-table apparatus 2, on described workbench 4, be fixed with at least five fixtures 41, described fixture 41 is circumferentially distributed on workbench 4, described processing unit (plant) is by end face processing machine 5, screw drilling machine 6, screw hole tapping machine 7 forms, described screw drilling machine 6 comprises the first drilling machine 61 and the second drilling machine 62, described screw hole tapping machine 7 comprises the first tapping machine 71 and the second tapping machine 72, described end face processing machine 5, the first drilling machine 61 and the first tapping machine 71 are all set in parallel with workbench 4, described the second drilling machine 62 and the equal vertical table 4 of the second tapping machine 72 arrange, described end face processing machine 5, screw drilling machine 6, the first tapping machine 71, the second tapping machine 72 is corresponding with four fixtures 41 that are connected successively.
Described end face processing machine 5, the first drilling machine 61, the second drilling machine 62, the first tapping machine 71, the second tapping machine 72 is equipped with scalable working head, the dismountable milling cutter 51 that is connected with of scalable working head of described end face processing machine 5, the dismountable first drill bit group 611 that is connected with of scalable working head of described the first drilling machine 61, the dismountable second drill bit group 621 that is connected with of scalable working head of described the second drilling machine 62, the dismountable first tapping-head group 711 of scalable working head of described the first tapping machine 71, the dismountable second tapping-head group 721 of scalable working head of described the second tapping machine 72.
Described rotating-table apparatus 2 one sides are provided with the positioner of controlling rotating-table apparatus 2 anglecs of rotation.
Described positioner comprises infrared ray sensor 9, on described rotating-table apparatus 2, be interval with the calibration block 8 consistent with fixture 41 quantity, the spacing of adjacent two calibration blocks 8 is identical with the spacing of adjacent two fixtures 41, and described infrared ray sensor 9 is controlled the anglec of rotation of rotating-table apparatus 2 by calibration block 8 schools.
In described cabinet 1, be provided with four root posts 11, described the first drilling machine 61, the second drilling machine 62 and the first tapping machine 71, the second tapping machine 72 are separately fixed on column 11.
The first drill bit group 611 is provided with 2 the first tap bit 6111, the second drill bit groups 621 and is provided with 4 the second tap bit 6211, the first tapping-head groups 711 and is provided with 2 the first screw hole tapping head 7111, the first tapping-head groups 711 and is provided with 4 the second screw hole tapping heads 7211.
Described fixture 41 is 6 and (it should be noted that herein.The quantity of fixture 41 can be also 5 or 7, considers in this equipment and only to need 4 processing stations, only needs the idle fixture 41 of reserved clamping and one to unload the fixture 41 of crankcase, therefore this has been implemented preferably, the quantity of fixture 41 is 6).
Operation principle: by the blank clamping of crankcase at the fixture 41 being arranged on workbench 4, because workbench 4 is connected with whirligig, and whirligig is controlled by control system 3, therefore can control by operation control system 3 rotation of workbench 4, workbench 4 is realized by calibration block 8 schools by infrared ray sensor 9 in the location of the process fixture 41 rotating, in the time that fixture 41 rotates to corresponding processing machine, corresponding processing machine just starts to carry out processing work, in the time that a processing machine is finished the work, control system 3 can be controlled again workbench 4 and rotate, thereby the crankcase by clamping on fixture 41 turns to next processing machine and processes, treating that last processing machine completes adds man-hour, just crankcase can be taken off from fixture 41, specific process is as follows: first crankcase carries out end face milling on end face processing machine 5, then fixture 41 rotates to the operating position of the first drilling machine 61 and the second drilling machine 62, the processing of simultaneously holing, when Drilling operation finishes, fixture 41 rotates to the operating position of the first tapping machine 71, carry out after tapping finishes in the hole that now the first tapping machine 71 has bored the first drilling machine 61, fixture 41 rotates to the operating position of the second tapping machine 72, tapping is carried out in the hole that the second drilling machine 62 has bored before this, after finishing, just crankcase can be taken out from fixture 41.
The crankcase process equipment of this air compressor, can be by the blank clamping of crankcase to fixture 41, thereby then control rotary turnplate device 2 by control system 3, workbench 4 is rotated, make the crankcase of clamping on fixture 41 process by processing unit (plant) successively and then enhance productivity, reduce production costs.

Claims (7)

1. the crankcase process equipment of an air compressor, it is characterized in that: comprise cabinet, power drive system, rotating-table apparatus, processing unit (plant), control system, workbench, described power drive system control rotating-table apparatus rotates, described workbench is connected with rotating-table apparatus, on described workbench, be fixed with at least five fixtures, described fixture is circumferentially distributed on workbench, described processing unit (plant) is by end face processing machine, screw drilling machine, screw hole tapping machine composition, described screw drilling machine comprises the first drilling machine and the second drilling machine, described screw hole tapping machine comprises the first tapping machine and the second tapping machine, described end face processing machine, the first drilling machine and the first tapping machine are all set in parallel with workbench, the equal vertical table setting of described the second drilling machine and the second tapping machine, described end face processing machine, screw hole drilling machine, the first tapping machine, the second tapping machine is corresponding with four fixtures that are connected successively.
2. the crankcase process equipment of air compressor according to claim 1, it is characterized in that: described end face processing machine, the first drilling machine, the second drilling machine, the first tapping machine, the second tapping machine is equipped with scalable working head, the dismountable milling cutter that is connected with of scalable working head of described end face processing machine, the dismountable first drill bit group that is connected with of scalable working head of described the first drilling machine, the dismountable second drill bit group that is connected with of scalable working head of described the second drilling machine, the dismountable first tapping-head group of scalable working head of described the first tapping machine, the dismountable second tapping-head group of scalable working head of described the second tapping machine.
3. the crankcase process equipment of air compressor according to claim 1 and 2, is characterized in that: described rotating-table apparatus one side is provided with the positioner of controlling the rotating-table apparatus anglec of rotation.
4. the crankcase process equipment of air compressor according to claim 3, it is characterized in that: described positioner comprises infrared ray sensor, on described rotating-table apparatus, be interval with the calibration block consistent with fixture quantity, the spacing of adjacent two calibration blocks is identical with the spacing of adjacent two fixtures, and described infrared ray sensor is controlled the anglec of rotation of rotating-table apparatus by calibration block school.
5. the crankcase process equipment of air compressor according to claim 4, is characterized in that: in described cabinet, be provided with four root posts, described the first drilling machine, the second drilling machine and the first tapping machine, the second tapping machine are separately fixed on column.
6. the crankcase process equipment of air compressor according to claim 2, it is characterized in that: the first drill bit group is provided with 2 the first tap bits, the second drill bit group is provided with 4 the second tap bits, the first tapping-head group is provided with 2 the first screw hole tapping heads, and the first tapping-head group is provided with 4 the second screw hole tapping heads.
7. the crankcase process equipment of air compressor according to claim 4, is characterized in that: described fixture is 6.
CN201320851364.1U 2013-12-21 2013-12-21 Crankcase processing device of air compressor CN203610965U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320851364.1U CN203610965U (en) 2013-12-21 2013-12-21 Crankcase processing device of air compressor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320851364.1U CN203610965U (en) 2013-12-21 2013-12-21 Crankcase processing device of air compressor

Publications (1)

Publication Number Publication Date
CN203610965U true CN203610965U (en) 2014-05-28

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CN201320851364.1U CN203610965U (en) 2013-12-21 2013-12-21 Crankcase processing device of air compressor

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104551670A (en) * 2014-11-25 2015-04-29 浙江龙纪汽车零部件有限公司 Fixed blade plate full-automatic processing equipment of vehicle hinge
CN104942591A (en) * 2015-06-30 2015-09-30 苏州昌飞自动化设备厂 Twelve-station index plate of automatic valve element assembling machine
CN106041534A (en) * 2016-08-01 2016-10-26 芜湖聚达汽车零部件有限公司 Multi-station rotating disc type drilling and tapping machine
CN106695374A (en) * 2016-11-16 2017-05-24 赵文林 Novel stable drilling bench drill
CN108818076A (en) * 2018-07-13 2018-11-16 湖南文理学院 A kind of self-localization-type auto parts and components process equipment

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104551670A (en) * 2014-11-25 2015-04-29 浙江龙纪汽车零部件有限公司 Fixed blade plate full-automatic processing equipment of vehicle hinge
CN104551670B (en) * 2014-11-25 2017-04-26 浙江龙纪汽车零部件有限公司 Fixed blade plate full-automatic processing equipment of vehicle hinge
CN104942591A (en) * 2015-06-30 2015-09-30 苏州昌飞自动化设备厂 Twelve-station index plate of automatic valve element assembling machine
CN106041534A (en) * 2016-08-01 2016-10-26 芜湖聚达汽车零部件有限公司 Multi-station rotating disc type drilling and tapping machine
CN106695374A (en) * 2016-11-16 2017-05-24 赵文林 Novel stable drilling bench drill
CN108818076A (en) * 2018-07-13 2018-11-16 湖南文理学院 A kind of self-localization-type auto parts and components process equipment
CN108818076B (en) * 2018-07-13 2019-11-01 湖南文理学院 A kind of self-localization-type auto parts and components process equipment

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EXPY Termination of patent right or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140528

Termination date: 20151221