CN203610506U - Continuous mold structure of square washer - Google Patents
Continuous mold structure of square washer Download PDFInfo
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- CN203610506U CN203610506U CN201320725129.XU CN201320725129U CN203610506U CN 203610506 U CN203610506 U CN 203610506U CN 201320725129 U CN201320725129 U CN 201320725129U CN 203610506 U CN203610506 U CN 203610506U
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- concave template
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Abstract
The utility model relates to the technical field of molds and discloses a continuous mold structure of a square washer. An upper mold plate is sequentially connected with upper base plates, fixed plates, stripper pads and stripper plates through guide columns; a gap is formed between each fixed plate and the corresponding stripper pad; a middle hole punching mold, a pressing angle punching mold and a nail punching mold are sequentially arranged between the upper mold plate and a lower mold plate; the middle hole punching mold is used for punching a middle hole of the square washer; the pressing angle punching mold is used for punching pressing angles on two surfaces of the middle hole of the square washer; the nail punching mold is used for punching a punched nail of the square washer; the middle hole punching mold comprises a fine middle hole punching male mold and a fine middle hole punching female mold; the fine middle hole punching male mold is arranged at the lower end of the upper mold plate; the fine middle hole punching female mold is arranged on one of female mold plates and corresponds to the fine middle hole punching male mold; the pressing angle punching mold is a pressing angle male mold which is arranged on one of the female mold plates; an inclined angle is formed on the pressing angle male mold; the nail punching mold comprises a nail punching female mold and a nail punching male mold; the nail punching female mold is arranged at the lower end of one of the stripper plates; the nail punching male mold is arranged on one of the female mold plates and corresponds to the nail punching female mold. According to the continuous mold structure of the square washer, on one hand, the discharging difficulty is reduced, and blanks can be conveniently discharged; on the other hand, a product is difficult to bend and deform.
Description
Technical field
The utility model relates to technical field of mold, more particularly, and particularly a kind of square washer continuous mould structure.
Background technology
Square washer is one of Hardware fitting of electroacoustic trumpet.Fig. 1 a, Fig. 1 b are depicted as typical square washer product, and the material of this part is SPHC, and material thickness is 3.0.This part key aspect is punch, and the pressure R angle on mesopore two sides, and mesopore requires to have higher fineness and precision.In prior art, the type product mainly adopts single die tool to produce, and step is divided into: blanking-punching-draw three operations of light, and in the time producing, efficiency is slower, and required board is more, and workman operates dangerous.Along with the demand of square washer product increases gradually, for meeting improving constantly of production efficiency, must adopt the progressive die to produce, slow to improve efficiency, energy consumption is large, operates unsafe situation.
Press R angle because this part key point is mesopore two sides, mesopore draws light and plane punch, has following problem: 1, in the time that single operation is produced, product can be pressed R and draw light by free turning operation, does not have discharging problem.But on the progressive die is produced, material strip can not overturn, and can only go to press from the back side another R angle, has increased greatly the difficulty of discharging; 2,, when punch, owing to being subject to larger impulsive force, product easily occurs bending and deformation; And while in the end cutting off products of separated, adopt common thimble discharging to be difficult for the part that of product.So, be necessary that the mould structure that designs a kind of novel square washer progressive die solves the problems referred to above.
Utility model content
The purpose of this utility model is to provide a kind of discharging difficulty little and be difficult for diastrophic square washer continuous mould structure.
In order to achieve the above object, the technical solution adopted in the utility model is as follows:
A kind of square washer continuous mould structure, comprise cope match-plate pattern and lower bolster, described cope match-plate pattern is provided with upper padding plate from top to bottom successively, fixed head, de-backboard and stripper plate, on described lower bolster, be provided with successively lower bolster and concave template, described cope match-plate pattern by guide pillar successively with upper padding plate, fixed head, de-backboard is connected with stripper plate, between described fixed head and de-backboard, be provided with gap, between described cope match-plate pattern and lower bolster, be also provided with successively the mesopore stamping die that carries out punching press for the mesopore of square shaped washer, the pressure angle stamping die that carries out punching press for the pressure angle, mesopore two sides of square shaped washer, and the punch mould that carries out punching press for the punch of square shaped washer, and described mesopore stamping die comprises that the essence of being located at cope match-plate pattern lower end rushes mesopore punch, and be located at and on concave template, rush with essence the essence that mesopore punch is corresponding and rush mesopore die, described pressure angle stamping die is the pressure angle punch of being located on concave template, and described pressure angle punch is provided with inclination angle, and described punch mould comprises the punch die of being located at stripper plate lower end, and be located at punch punch corresponding with punch die on concave template.
Preferably, described upper padding plate comprises the first upper padding plate and the second upper padding plate, described fixed head comprises the first fixed head, the second fixed head and the 3rd fixed head, described de-backboard comprises the first de-backboard, the second de-backboard and the 3rd de-backboard, described stripper plate comprises the first stripper plate, the second stripper plate and the 3rd stripper plate, described the first fixed head is fixed on the lower end of the first upper padding plate, described the second fixed head is individually fixed in the lower end of the first upper padding plate and the second upper padding plate, described the 3rd fixed head is fixed on the lower end of the second upper padding plate, the described first de-backboard, the second de-backboard and the 3rd de-backboard lay respectively at the first fixed head, the lower end of the second fixed head and the 3rd fixed head, described the first stripper plate, the second stripper plate and the 3rd stripper plate are individually fixed in the first de-backboard, the lower end of the second de-backboard and the 3rd de-backboard, and described essence is rushed mesopore punch and is located at the cope match-plate pattern lower end of the 3rd stripper plate one side, and described punch die is fixed on the second stripper plate lower end.
Preferably, described lower bolster comprises the first lower bolster and the second lower bolster, described concave template comprises the first concave template, the second concave template and the 3rd concave template, described the first lower bolster and the second lower bolster are installed on lower bolster, described the first concave template is installed on the upper end of the first lower bolster, described the second concave template is installed on respectively the upper end of the first lower bolster and the second lower bolster, described the 3rd concave template is installed on the upper end of the second lower bolster, described the first concave template, the second concave template and the 3rd concave template lay respectively at the first stripper plate, the lower end of the second stripper plate and the 3rd stripper plate, and described essence rushes that mesopore die is located at the upper of the 3rd concave template and to rush mesopore punch corresponding with essence, and described pressure angle punch is located on the second concave template, described punch punch is located on the second concave template and is corresponding with punch die.
Preferably, between described cope match-plate pattern and lower bolster, be also provided with the casement in light that draws that draws light hole operation for the mesopore of square shaped washer, described cope match-plate pattern lower end of drawing casement in light to comprise to be located at described the first stripper plate one side draw light mesopore punch, and be located on the first concave template and with draw light mesopore punch corresponding draw light mesopore die.
Preferably, the angle at the inclination angle that described pressure angle punch is provided with is 1.5 °, and the inside, inclination angle of described pressure angle punch is also provided with the fillet consistent with the radius at pressure angle, mesopore to be pressed two sides.
Preferably, described the 3rd concave template one side is also provided with material guide device, described material guide device comprises guide post, stock guide and stock guide backing plate and ball outer guiding post, and described stock guide is installed on stock guide backing plate, and described guide post and ball outer guiding post are installed on respectively on stock guide.
Preferably, on described the first concave template, be also provided with the blowning installation for separating of workpiece.
Compared with prior art, the utility model has the advantage of: the utility model presses the pressure angle punch at pressure angle, mesopore two sides to be set to have the pressure angle punch at inclination angle on the one hand, reduce the difficulty of discharging, blank can conveniently be unloaded, and turningly pressed pressure angle, mesopore two sides to another side; On the other hand punch die is fixed on stripper, can follows material strip interlock, in the time of the end, mould top, produce again punch action, reached the synchronous of stripper and material strip, be difficult for producing flexural deformation.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is described in further detail.
Fig. 1 a and Fig. 1 b are the structure charts of square washer described in the utility model.
Fig. 2 is the construction profile of square washer continuous mould structure described in the utility model.
Fig. 3 is the plan structure figure of lower bolster in square washer continuous mould structure described in the utility model.
Fig. 4 is the process chart that square washer continuous mould structure described in the utility model is produced square washer.
Fig. 5 is the structure chart of pressing angle punch in square washer continuous mould structure described in the utility model.
Description of reference numerals: 1, cope match-plate pattern, 2, the first upper padding plate, 3, the second upper padding plate, 4, the first fixed head, 5, the second fixed head, 6, the 3rd fixed head, 7, the first de-backboard, 8, the second de-backboard, 9, the 3rd de-backboard, 10, the first stripper plate, 11, the second stripper plate, 12, the 3rd stripper plate, 13, the first concave template, 14, the second concave template, 15, the 3rd concave template, 16, the first lower bolster, 17, the second lower bolster, 18, lower bolster, 19, guide post, 20, stock guide, 21, stock guide backing plate, 22, ball outer guiding post, 23, essence is rushed mesopore punch, 24, essence is rushed mesopore die, 25, press angle punch, 26, punch punch, 27, punch die, 28, draw light mesopore die, 29, draw light mesopore punch.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Produce in the process of square washer at the progressive die shown in Fig. 4, be divided into as its step 1 following some: S1 cuts the step of step pitch to blank, produce coarse positioning and eliminate the inconsistent of itemize coiled strip width; S2 carries out pre-punching for accurately locating the step of the bullport of material strip to blank; The step that S3 carries out essence and rushes mesopore blank; S4 carries out the step at mesopore precompressed angle to blank; S5 presses the step at pressure angle, mesopore two sides to blank; S6 carries out the step of punch to blank; S7 draws the step of light mesopore to blank; S8 carries out the step of trimming to blank, generate square washer product; The step that S9 square shaped washer product separates, wherein key is pressure angle, mesopore two sides, and mesopore draws the operation of light and plane punch, so, in the time that mould structure is introduced, article draw the structure of light and plane punch for pressure angle, mesopore two sides, mesopore.
Consult Fig. 2, shown in Fig. 3, the square washer continuous mould structure of one that the utility model provides, comprise cope match-plate pattern 1 and lower bolster 18, described cope match-plate pattern 1 is provided with upper padding plate from top to bottom successively, fixed head, de-backboard and stripper plate, on described lower bolster 18, be provided with successively lower bolster and concave template, described cope match-plate pattern 1 by guide pillar successively with upper padding plate, fixed head, de-backboard is connected with stripper plate, between described fixed head and de-backboard, be provided with gap, between described cope match-plate pattern 1 and lower bolster 18, be also provided with successively the mesopore stamping die that carries out punching press for the mesopore of square shaped washer, the pressure angle stamping die that carries out punching press for the pressure angle, mesopore two sides of square shaped washer, and the punch mould that carries out punching press for the punch of square shaped washer, and described mesopore stamping die comprises that the essence of being located at cope match-plate pattern 1 lower end rushes mesopore punch 23, and be located at and on concave template, rush with essence the essence that mesopore punch 23 is corresponding and rush mesopore die 24, described pressure angle stamping die is the pressure angle punch 25 of being located on concave template, and described pressure angle punch 25 is provided with inclination angle X, and described punch mould comprises the punch die 27 of being located at stripper plate lower end, and be located at punch punch 26 corresponding with punch die 27 on concave template.
Concrete, described upper padding plate comprises the first upper padding plate 2 and the second upper padding plate 3, described fixed head comprises the first fixed head 4, the second fixed head 5 and the 3rd fixed head 6, described de-backboard comprises the first de-backboard 7, the second de-backboard 8 and the 3rd de-backboard 9, described stripper plate comprises the first stripper plate 10, the second stripper plate 11 and the 3rd stripper plate 12, the first described fixed head 4 is fixed on the lower end of the first upper padding plate 2, the second described fixed head 5 is individually fixed in the lower end of the first upper padding plate 2 and the second upper padding plate 3, the 3rd described fixed head 6 is fixed on the lower end of the second upper padding plate 3, the first described de-backboard 7, the second de-backboard 8 and the 3rd de-backboard 9 lay respectively at the first fixed head 4, the lower end of the second fixed head 5 and the 3rd fixed head 6, the first described stripper plate 10, the second stripper plate 11 and the 3rd stripper plate 12 are individually fixed in the first de-backboard 7, the lower end of the second de-backboard 8 and the 3rd de-backboard 9, described essence is rushed mesopore punch 23 and is located at cope match-plate pattern 1 lower end of the 3rd stripper plate 12 1 sides, and described punch die 27 is fixed on the second stripper plate 11 lower ends.And lower bolster comprises the first lower bolster 16 and the second lower bolster 17, described concave template comprises the first concave template 13, the second concave template 14 and the 3rd concave template 15, described the first lower bolster 16 and the second lower bolster 17 are installed on lower bolster 18, the first described concave template 13 is installed on the upper end of the first lower bolster 16, the second described concave template 14 is installed on respectively the upper end of the first lower bolster 16 and the second lower bolster 17, the 3rd described concave template 15 is installed on the upper end of the second lower bolster 17, the first described concave template 13, the second concave template 14 and the 3rd concave template 15 lay respectively at the first stripper plate 10, the lower end of the second stripper plate 11 and the 3rd stripper plate 12, described essence rushes that mesopore die 24 is located at the upper of the 3rd concave template 15 and to rush mesopore punch 23 corresponding with essence, and described pressure angle punch 25 is located on the second concave template 14, and described punch punch 26 is located on the second concave template 14 and is corresponding with punch die 27.
And, between described cope match-plate pattern 1 and lower bolster 18, be also provided with for the mesopore of square shaped washer draw light hole operation draw light in casement, described cope match-plate pattern 1 lower end of drawing casement in light to comprise to be located at described the first stripper plate 10 1 sides draw light mesopore punch 29, and be located on the first concave template 13 and with draw light mesopore punch 29 corresponding draw light mesopore die 28.
As shown in Figure 5, in the utility model, the angle of the inclination angle X that described pressure angle punch 25 is provided with is 1.5 °, presses the inside, inclination angle of angle punch 25 to be also provided with the fillet R1 consistent with the radius of mesopore to be pressed two sides pressure angle R.Be convenient to so on the one hand the processing of mesopore to be pressed two sides pressure angle R, be convenient on the other hand discharging, blank can conveniently be unloaded, then turn to another side and press pressure angle, mesopore two sides.And the quantity of the square washer product that continuous mould punching press of the present utility model once generates is three.
In order to realize continuous processing, also be provided with material guide device in the 3rd concave template 15 1 sides, described material guide device comprises guide post 19, stock guide 20 and stock guide backing plate 21 and ball outer guiding post 22, described stock guide 20 is installed on stock guide backing plate 21, and described guide post 19 and ball outer guiding post 22 are installed on respectively on stock guide 20.This is because the thickness of washer plate is 3.0mm, belong to thicker material, timber intensity is large, adopt common fixing guide mode to be difficult to washer plate to send into mould mouth, and can not meet instructions for use, therefore adopt the guide mode of rotating guide post more suitable, effectively prevent the phenomenon that gets stuck, reduce the wear extent of stock guide.
When final cutting products of separated after machining, convenient in order to go out part, need on the first concave template 13, be provided with the blowning installation for separating of workpiece, the form that blowning installation can blow afloat for cylinder.
Because mould volume is larger, single amount is also large, and it is inconvenient that a whole set of mould is pulled down maintenance, for larger blanking punch, all adopts screw fixed, conveniently pulls down maintenance.And it is all mold inserts that above-mentioned die is set, and is directly installed on concave template, in the time of maintenance, can directly take off, because sheet material is thicker, die wear amount is large simultaneously, and inlaid piece of mould has all adopted SKD11 processing, hot place amount: HRC60-62 °.And punch die 27 is because need with material strip synchronization action, so punch die part has been made to the structure of floating cavity die, die is fixed on the second stripper plate.Meanwhile, because punch punch 26 and punch die 27 are because often changing part, sharpening, so also adopted mold insert to enter piece form, easy disassembly and maintenance.And in order can material strip to be unloaded and to lift, all install the powerful device for discharging of secondary additional at each punch die 26 and punch punch 27 fixed heads in the time that this step punching press completes, be provided with secondary lastics thimble.
Because the stripper plate of mould in the utility model has played the effect of guiding, discharging, binder, because mould is longer, stripper plate is divided into three sections, be mainly in order to facilitate processing, installation and debugging and maintenance.Also can reduce the imbalance problem of the long generation of stripper plate simultaneously.And on the stripper plate of each section, be equipped with four inner guiding posts, play the accurate guide effect of stripper plate, strengthened the anti-inclined to one side ability of stripper plate; Rush in mesopore operation in essence simultaneously, the guiding that the stripper plate of this section rushes punch to essence seems and is even more important, can make bilateral gap value be not more than 0.01, as excesssive gap, punch guiding is insuperior, essence is rushed mesopore and is produced tomography, can cause mesopore cannot pull out suitable fineness, so there is higher processing request in this workshop section for stripper plate, stripping force is larger herein simultaneously, need calculate stripping force and suitable spring is installed, to facilitate unloading.
Adopting after mould structure of the present utility model, technique is highly stable, and production efficiency obtains greatly higher, and mold repair is convenient.And on washer product HSS040040001220S, promote design application, production production capacity reaches 36000PCS/8 hour/people, and one-shot production production capacity is 8000PCS/8 hour/3 people, and production efficiency has improved 13.5 times.Obtain good economic benefit, greatly reduced workman's working strength simultaneously, improved the security of producing, solved the problem of production bottleneck.
Although described by reference to the accompanying drawings embodiment of the present utility model; but the patent owner can make various distortion or modification within the scope of the appended claims; as long as be no more than the described protection domain of claim of the present utility model, all should be within protection domain of the present utility model.
Claims (7)
1. a square washer continuous mould structure, comprise cope match-plate pattern and lower bolster, described cope match-plate pattern is provided with upper padding plate from top to bottom successively, fixed head, de-backboard and stripper plate, on described lower bolster, be provided with successively lower bolster and concave template, described cope match-plate pattern by guide pillar successively with upper padding plate, fixed head, de-backboard is connected with stripper plate, between described fixed head and de-backboard, be provided with gap, it is characterized in that: between described cope match-plate pattern and lower bolster, be also provided with successively the mesopore stamping die that carries out punching press for the mesopore of square shaped washer, the pressure angle stamping die that carries out punching press for the pressure angle, mesopore two sides of square shaped washer, and the punch mould that carries out punching press for the punch of square shaped washer, and described mesopore stamping die comprises that the essence of being located at cope match-plate pattern lower end rushes mesopore punch, and be located at and on concave template, rush with essence the essence that mesopore punch is corresponding and rush mesopore die, described pressure angle stamping die is the pressure angle punch of being located on concave template, and described pressure angle punch is provided with inclination angle, and described punch mould comprises the punch die of being located at stripper plate lower end, and be located at punch punch corresponding with punch die on concave template.
2. square washer continuous mould structure according to claim 1, it is characterized in that: described upper padding plate comprises the first upper padding plate and the second upper padding plate, described fixed head comprises the first fixed head, the second fixed head and the 3rd fixed head, described de-backboard comprises the first de-backboard, the second de-backboard and the 3rd de-backboard, described stripper plate comprises the first stripper plate, the second stripper plate and the 3rd stripper plate, described the first fixed head is fixed on the lower end of the first upper padding plate, described the second fixed head is individually fixed in the lower end of the first upper padding plate and the second upper padding plate, described the 3rd fixed head is fixed on the lower end of the second upper padding plate, the described first de-backboard, the second de-backboard and the 3rd de-backboard lay respectively at the first fixed head, the lower end of the second fixed head and the 3rd fixed head, described the first stripper plate, the second stripper plate and the 3rd stripper plate are individually fixed in the first de-backboard, the lower end of the second de-backboard and the 3rd de-backboard, and described essence is rushed mesopore punch and is located at the cope match-plate pattern lower end of the 3rd stripper plate one side, and described punch die is fixed on the second stripper plate lower end.
3. square washer continuous mould structure according to claim 2, it is characterized in that: described lower bolster comprises the first lower bolster and the second lower bolster, described concave template comprises the first concave template, the second concave template and the 3rd concave template, described the first lower bolster and the second lower bolster are installed on lower bolster, described the first concave template is installed on the upper end of the first lower bolster, described the second concave template is installed on respectively the upper end of the first lower bolster and the second lower bolster, described the 3rd concave template is installed on the upper end of the second lower bolster, described the first concave template, the second concave template and the 3rd concave template lay respectively at the first stripper plate, the lower end of the second stripper plate and the 3rd stripper plate, and described essence rushes that mesopore die is located at the upper of the 3rd concave template and to rush mesopore punch corresponding with essence, and described pressure angle punch is located on the second concave template, described punch punch is located on the second concave template and is corresponding with punch die.
4. square washer continuous mould structure according to claim 3, it is characterized in that: between described cope match-plate pattern and lower bolster, be also provided with the casement in light that draws that draws light hole operation for the mesopore of square shaped washer, described cope match-plate pattern lower end of drawing casement in light to comprise to be located at described the first stripper plate one side draw light mesopore punch, and be located on the first concave template and with draw light mesopore punch corresponding draw light mesopore die.
5. square washer continuous mould structure according to claim 3, it is characterized in that: the angle at the inclination angle that described pressure angle punch is provided with is 1.5 °, and the inside, inclination angle of described pressure angle punch is also provided with the fillet consistent with the radius at pressure angle, mesopore to be pressed two sides.
6. square washer continuous mould structure according to claim 3, it is characterized in that: described the 3rd concave template one side is also provided with material guide device, described material guide device comprises guide post, stock guide and stock guide backing plate and ball outer guiding post, described stock guide is installed on stock guide backing plate, and described guide post and ball outer guiding post are installed on respectively on stock guide.
7. square washer continuous mould structure according to claim 3, is characterized in that: on described the first concave template, be also provided with the blowning installation for separating of workpiece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320725129.XU CN203610506U (en) | 2013-11-15 | 2013-11-15 | Continuous mold structure of square washer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320725129.XU CN203610506U (en) | 2013-11-15 | 2013-11-15 | Continuous mold structure of square washer |
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| Publication Number | Publication Date |
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| CN203610506U true CN203610506U (en) | 2014-05-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320725129.XU Withdrawn - After Issue CN203610506U (en) | 2013-11-15 | 2013-11-15 | Continuous mold structure of square washer |
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| CN (1) | CN203610506U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104043740A (en) * | 2014-06-26 | 2014-09-17 | 梧州恒声电子科技有限公司 | Progressive die structure for basin stand product |
| CN103611798B (en) * | 2013-11-15 | 2015-10-28 | 梧州恒声电子科技有限公司 | A kind of square washer continuous mould structure |
-
2013
- 2013-11-15 CN CN201320725129.XU patent/CN203610506U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103611798B (en) * | 2013-11-15 | 2015-10-28 | 梧州恒声电子科技有限公司 | A kind of square washer continuous mould structure |
| CN104043740A (en) * | 2014-06-26 | 2014-09-17 | 梧州恒声电子科技有限公司 | Progressive die structure for basin stand product |
| CN104043740B (en) * | 2014-06-26 | 2017-01-18 | 梧州恒声电子科技有限公司 | Progressive die structure for basin stand product |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140528 Effective date of abandoning: 20151028 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |