CN203604019U - Automobile three-way catalytic converter - Google Patents

Automobile three-way catalytic converter Download PDF

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Publication number
CN203604019U
CN203604019U CN201320735161.6U CN201320735161U CN203604019U CN 203604019 U CN203604019 U CN 203604019U CN 201320735161 U CN201320735161 U CN 201320735161U CN 203604019 U CN203604019 U CN 203604019U
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China
Prior art keywords
catalytic converter
way catalytic
catalyst carrier
damping layer
automobile
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Expired - Fee Related
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CN201320735161.6U
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Chinese (zh)
Inventor
杨丽平
李功赋
刘全有
吴成明
冯擎峰
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Zhejiang Geely Holding Group Co Ltd
Zhejiang Geely Automobile Research Institute Co Ltd
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Zhejiang Geely Holding Group Co Ltd
Zhejiang Geely Automobile Research Institute Co Ltd
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Priority to CN201320735161.6U priority Critical patent/CN203604019U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Exhaust Gas After Treatment (AREA)

Abstract

本实用新型提供了一种汽车三元催化转换器,属于汽车技术领域。它解决了现有技术中汽车三元催化转换器的使用寿命较低等技术问题。本汽车三元催化转换器包括一个具有内腔的壳体,壳体的两端分别开设有与该内腔相连通的进气口和出气口,内腔中设置有催化剂载体,催化剂载体和壳体内侧壁之间设置有减振层,该减振层靠近进气口的一端还设置有一个挡环。本三元催化转换器具有使用寿命高、装配方便等优点。

The utility model provides an automobile three-way catalytic converter, which belongs to the technical field of automobiles. It solves the technical problems such as the low service life of the automobile three-way catalytic converter in the prior art. The automobile three-way catalytic converter includes a shell with an inner cavity, and the two ends of the shell are respectively provided with an air inlet and an air outlet connected to the inner cavity, and a catalyst carrier is arranged in the inner cavity, and the catalyst carrier and the shell A vibration-damping layer is arranged between the inner wall of the body, and a retaining ring is arranged at one end of the vibration-damping layer near the air inlet. The three-way catalytic converter has the advantages of long service life, convenient assembly and the like.

Description

一种汽车三元催化转换器A three-way catalytic converter for automobiles

技术领域technical field

本实用新型属于汽车技术领域,涉及一种汽车三元催化转换器。The utility model belongs to the technical field of automobiles and relates to an automobile three-way catalytic converter.

背景技术Background technique

随着汽车数量的增加,汽车排放污染物使人类的生存环境日益恶化。为解决日益紧迫的环保问题,世界各国对汽车尾气制定了日趋严格的标准,而三元催化转换器是目前最理想的降低汽车排放污染物的机外净化装置。With the increase of the number of automobiles, the pollutants emitted by automobiles make the living environment of human beings worse. In order to solve the increasingly urgent environmental protection problems, countries around the world have established increasingly strict standards for automobile exhaust, and the three-way catalytic converter is currently the most ideal external purification device for reducing automobile emission pollutants.

我国专利CN201908707U公开了一种双前锥三元催化转换器,该三元催化转换器包括壳体、载体和衬垫,载体设置于壳体内并涂覆有能够对有害排放物起催化作用的催化物,衬垫设置于载体和壳体之间,用于减振及固定载体,且该三元催化转换器的前端采用两个端锥,两个端锥之间通过一段直管连接,当排气气流通过时,经过第一个端锥扩张后,进入直管稳流,再经过第二个端锥扩张,气流经过两次扩张后,当到达载体端面时,气流在整个横截面的速度更趋于一致,使排气较均匀地流经三元催化转换器的载体,并且第二端锥与壳体中部之间有缩颈,以减少排气气流对衬垫端面的冲击。Chinese patent CN201908707U discloses a double front cone three-way catalytic converter, the three-way catalytic converter includes a shell, a carrier and a liner, the carrier is arranged in the shell and coated with a catalytic converter capable of catalyzing harmful emissions. The gasket is arranged between the carrier and the shell for vibration damping and fixing the carrier, and the front end of the three-way catalytic converter adopts two end cones, and the two end cones are connected by a straight pipe. When the gas flow passes through, it enters the straight pipe for steady flow after the expansion of the first end cone, and then expands through the second end cone. It tends to be consistent, so that the exhaust gas flows through the carrier of the three-way catalytic converter more evenly, and there is a constriction between the second end cone and the middle of the housing to reduce the impact of the exhaust gas flow on the end face of the gasket.

但是从上述专利的说明书附图1中可以看出,虽然该专利中采用了缩颈处理,但是排气气流还是会直接对衬垫端面产生冲击,衬垫因吹蚀会造成载体松动破碎、堵塞,进而导致整个排气系统功能失效,汽车不能启动。However, it can be seen from Figure 1 of the specification of the above-mentioned patent that although the necking treatment is adopted in this patent, the exhaust gas flow will still directly impact the end face of the liner, and the liner will cause the carrier to become loose, broken, and clogged due to blowing erosion. , which in turn leads to the failure of the entire exhaust system, and the car cannot be started.

发明内容Contents of the invention

本实用新型是针对现有的技术存在的上述问题,提供一种汽车三元催化转换器,本实用新型所要解决的技术问题是通过避免汽车三元催化转换器中的减振层端面被排气气流直接冲击,提高汽车三元催化转换器的使用寿命。The utility model aims at the above-mentioned problems existing in the existing technology, and provides an automobile three-way catalytic converter. The direct impact of the airflow improves the service life of the three-way catalytic converter of the car.

本实用新型的目的可通过下列技术方案来实现:The purpose of this utility model can be achieved through the following technical solutions:

一种汽车三元催化转换器,包括一个具有内腔的壳体,所述壳体的两端分别开设有与该内腔相连通的进气口和出气口,所述的内腔中设置有催化剂载体,其特征在于,所述的催化剂载体和壳体内侧壁之间设置有减振层,该减振层靠近所述进气口的一端还设置有一个挡环。A three-way catalytic converter for an automobile, comprising a housing with an inner cavity, the two ends of the housing are respectively provided with an air inlet and an air outlet communicating with the inner cavity, and the inner cavity is provided with The catalyst carrier is characterized in that a vibration-damping layer is arranged between the catalyst carrier and the inner wall of the casing, and a stop ring is arranged at the end of the vibration-damping layer near the air inlet.

设置有挡环后,从进气口进入的气流不会直接吹到减振层端面,避免减振层被吹蚀,从而避免催化剂载体因减振层被吹蚀造成松动破碎、堵塞等问题,提高三元催化转换器的整体使用寿命。After the retaining ring is installed, the airflow entering from the air inlet will not be directly blown to the end face of the vibration-damping layer, so as to prevent the vibration-damping layer from being blown and eroded, thereby avoiding problems such as loosening, breaking, and blockage of the catalyst carrier caused by the blowing-erosion of the vibration-damping layer. Improve the overall service life of the three-way catalytic converter.

在上述的一种汽车三元催化转换器中,所述的催化剂载体采用陶瓷制成,且该催化剂载体上涂覆有金属铂、铑和钯。在催化剂载体上涂覆有铂、铑和钯后,能够使通过三元催化转换器的废气中的HC、CO变成水和CO2,将NOx分解成N2和O2In the above-mentioned three-way catalytic converter for automobiles, the catalyst carrier is made of ceramics, and the catalyst carrier is coated with metal platinum, rhodium and palladium. After the catalyst carrier is coated with platinum, rhodium and palladium, HC and CO in the exhaust gas passing through the three-way catalytic converter can be changed into water and CO 2 , and NOx can be decomposed into N 2 and O 2 .

在上述的一种汽车三元催化转换器中,所述的减振层为膨胀衬垫,所述的膨胀衬垫内表面与所述的催化剂载体相贴靠,所述的膨胀衬垫外表面与所述壳体的内侧壁相贴靠。膨胀衬垫分别与催化剂载体和壳体相贴靠,既使催化剂载体固定于壳体内,且当汽车发生颠簸等特殊条件下能够吸收催化剂载体发生的振动,进而提高本三元催化转换器的使用寿命。In the above-mentioned three-way catalytic converter for automobiles, the damping layer is an expansion liner, the inner surface of the expansion liner is attached to the catalyst carrier, and the outer surface of the expansion liner is abut against the inner side wall of the housing. The expansion gasket is respectively attached to the catalyst carrier and the casing, even if the catalyst carrier is fixed in the casing, and when the car bumps and other special conditions, it can absorb the vibration of the catalyst carrier, thereby improving the use of the three-way catalytic converter life.

在上述的一种汽车三元催化转换器中,所述的挡环包括若干条金属丝,所述的金属丝相互交织形成一个网格状的环体。将挡环设计为一个网格状的环体,使挡环本身具有较好的弹性,方便挡环的装配。In the above-mentioned three-way catalytic converter for automobiles, the retaining ring includes several metal wires, and the metal wires are interwoven to form a grid-shaped ring body. The retaining ring is designed as a grid-shaped ring body, so that the retaining ring itself has better elasticity and facilitates the assembly of the retaining ring.

在上述的一种汽车三元催化转换器中,作为另一种方案,所述的挡环包括一个环形本体,所述本体的外圈表面上涂覆有一橡胶层。在挡环本体外圈表面上设计有橡胶层后,当催化剂载体发生振动时,该橡胶层能够和减振层同时实现吸收振动的功能,其不足之处在于,该橡胶层的一端会被气流吹蚀。In the above-mentioned three-way catalytic converter for automobiles, as another solution, the stop ring includes an annular body, and a rubber layer is coated on the surface of the outer ring of the body. After the rubber layer is designed on the surface of the outer ring of the retaining ring body, when the catalyst carrier vibrates, the rubber layer can simultaneously realize the function of absorbing vibration together with the damping layer. blowing erosion.

与现有技术相比,本实用新型具有以下优点:Compared with the prior art, the utility model has the following advantages:

1、本实用新型中的减振层靠近进气口的一端设置有一个挡环,避免催化剂载体因减振层被吹蚀造成松动破碎、堵塞等问题,提高三元催化转换器的整体使用寿命。1. The damping layer in the utility model is provided with a retaining ring at one end close to the air inlet, so as to avoid problems such as loosening, breaking and clogging of the catalyst carrier caused by blowing erosion of the damping layer, and improve the overall service life of the three-way catalytic converter .

2、本实用新型中的挡环为一个网格状的环体,具有较好的弹性,装配方便。2. The retaining ring in the utility model is a grid-shaped ring body, which has good elasticity and is easy to assemble.

附图说明Description of drawings

图1是本三元催化转换器的结构示意图。Fig. 1 is a structural schematic diagram of the present three-way catalytic converter.

图中,1、壳体;2、内腔;3、进气口;4、出气口;5、催化剂载体;6、减振层;7、挡环;8、环体;9、凸起。In the figure, 1. shell; 2. inner cavity; 3. air inlet; 4. air outlet; 5. catalyst carrier; 6. damping layer; 7. retaining ring; 8. ring body; 9. protrusion.

具体实施方式Detailed ways

以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。The following are specific embodiments of the utility model and in conjunction with the accompanying drawings, the technical solution of the utility model is further described, but the utility model is not limited to these embodiments.

实施例一:Embodiment one:

如图1所示,本汽车三元催化转换器包括一个具有内腔2的壳体1,壳体1的两端分别开设有与该内腔2相连通的进气口3和出气口4,内腔2中设置有催化剂载体5,催化剂载体5上涂覆有金属铂、铑和钯,催化剂载体5和壳体1内侧壁之间设置有减振层6,在本实施例中,催化剂载体5优选采用陶瓷制成,减振层6优选为膨胀衬垫,膨胀衬垫内表面与催化剂载体5相贴靠,膨胀衬垫外表面与壳体1的内侧壁相贴靠。As shown in Figure 1, the automobile three-way catalytic converter includes a housing 1 with an inner chamber 2, and two ends of the housing 1 are respectively provided with an air inlet 3 and an air outlet 4 communicating with the inner chamber 2, A catalyst carrier 5 is arranged in the inner cavity 2, and the catalyst carrier 5 is coated with metal platinum, rhodium and palladium, and a damping layer 6 is arranged between the catalyst carrier 5 and the inner side wall of the housing 1. In this embodiment, the catalyst carrier 5 is preferably made of ceramics, and the damping layer 6 is preferably an expansion gasket, the inner surface of the expansion gasket is attached to the catalyst carrier 5, and the outer surface of the expansion gasket is attached to the inner wall of the housing 1.

如图1所示,减振层6靠近进气口3的一端还设置有一个挡环7,本实施例中的挡环7包括若干条金属丝,金属丝相互交织形成一个网格状的环体8,该环体8上具有一个凸起9,催化剂载体5和壳体1内侧壁之间具有一个凹槽,挡环7通过环体8上的凸起9插设于凹槽内,实现挡环7的装配固定。As shown in Figure 1, a retaining ring 7 is provided at the end of the damping layer 6 close to the air inlet 3. The retaining ring 7 in this embodiment includes several metal wires, and the metal wires are interwoven to form a grid-like ring. Body 8, which has a protrusion 9 on the ring body 8, a groove between the catalyst carrier 5 and the inner side wall of the housing 1, and the retaining ring 7 is inserted in the groove through the protrusion 9 on the ring body 8 to realize The assembly of retaining ring 7 is fixed.

设置有网格状的环体8后,从进气口3进入的气流不会直接吹到减振层6端面,避免减振层6被吹蚀,提高三元催化转换器的整体使用寿命,并且由于环体8的弹性较好且具有凸起9,方便环体8的装配。After the grid-shaped ring body 8 is provided, the airflow entering from the air inlet 3 will not directly blow to the end face of the vibration-damping layer 6, so as to prevent the vibration-damping layer 6 from being blown out and improve the overall service life of the three-way catalytic converter. And because the ring body 8 has good elasticity and has the protrusion 9, the assembly of the ring body 8 is convenient.

实施例二:Embodiment two:

本实施例与实施例一大致相同,不同之处在于,本实施例中的挡环包括一个环形本体,本体的外圈表面上涂覆有一橡胶层,该橡胶层的外侧面与壳体的内侧壁相贴靠。在挡环本体外圈表面上设计有橡胶层后,当催化剂载体发生振动时,该橡胶层能够和减振层同时实现吸收振动的功能。This embodiment is substantially the same as Embodiment 1, except that the retaining ring in this embodiment includes an annular body, and a rubber layer is coated on the outer surface of the body, and the outer surface of the rubber layer is in contact with the inner side of the housing. wall against each other. After the rubber layer is designed on the surface of the outer ring of the retaining ring body, when the catalyst carrier vibrates, the rubber layer can simultaneously realize the function of absorbing vibration together with the damping layer.

本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are only examples to illustrate the spirit of the present invention. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the utility model or go beyond the appended claims defined range.

Claims (5)

1.一种汽车三元催化转换器,包括一个具有内腔(2)的壳体(1),所述壳体(1)的两端分别开设有与该内腔(2)相连通的进气口(3)和出气口(4),所述的内腔(2)中设置有催化剂载体(5),其特征在于,所述的催化剂载体(5)和壳体(1)内侧壁之间设置有减振层(6),该减振层(6)靠近所述进气口(3)的一端还设置有一个挡环(7)。1. A three-way catalytic converter for an automobile, comprising a casing (1) with an inner cavity (2), the two ends of the casing (1) are respectively provided with inlets communicating with the inner cavity (2). Gas port (3) and gas outlet (4), the inner cavity (2) is provided with a catalyst carrier (5), characterized in that the catalyst carrier (5) and the inner wall of the housing (1) A vibration-damping layer (6) is arranged between them, and a retaining ring (7) is also arranged at one end of the vibration-damping layer (6) close to the air inlet (3). 2.根据权利要求1所述的一种汽车三元催化转换器,其特征在于,所述的催化剂载体(5)采用陶瓷制成,且该催化剂载体(5)上涂覆有金属铂、铑和钯。2. A three-way catalytic converter for automobiles according to claim 1, characterized in that the catalyst carrier (5) is made of ceramics, and the catalyst carrier (5) is coated with metal platinum and rhodium and palladium. 3.根据权利要求1所述的一种汽车三元催化转换器,其特征在于,所述的减振层(6)为膨胀衬垫,所述的膨胀衬垫内表面与所述的催化剂载体(5)相贴靠,所述的膨胀衬垫外表面与所述壳体(1)的内侧壁相贴靠。3. A three-way catalytic converter for automobiles according to claim 1, characterized in that, the damping layer (6) is an expansion liner, and the inner surface of the expansion liner and the catalyst carrier (5) abutting against each other, the outer surface of the expansion pad is abutting against the inner side wall of the housing (1). 4.根据权利要求1或2或3所述的一种汽车三元催化转换器,其特征在于,所述的挡环(7)包括若干条金属丝,所述的金属丝相互交织形成一个网格状的环体(8)。4. A three-way catalytic converter for automobiles according to claim 1, 2 or 3, characterized in that, the retaining ring (7) includes several metal wires, and the metal wires are interwoven to form a net Lattice ring (8). 5.根据权利要求1或2或3所述的一种汽车三元催化转换器,其特征在于,所述的挡环(7)包括一个环形的本体,所述本体的外圈表面上涂覆有一橡胶层。5. A three-way catalytic converter for automobiles according to claim 1, 2 or 3, characterized in that, the retaining ring (7) comprises an annular body, and the surface of the outer ring of the body is coated with There is a rubber layer.
CN201320735161.6U 2013-11-19 2013-11-19 Automobile three-way catalytic converter Expired - Fee Related CN203604019U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104564252A (en) * 2015-01-14 2015-04-29 浙江邦得利汽车环保技术有限公司 After-treatment device for diesel vehicle emission
CN104612795A (en) * 2015-03-03 2015-05-13 上海天纳克排气系统有限公司 Catalyst device
CN113847123A (en) * 2020-06-28 2021-12-28 长城汽车股份有限公司 Vehicle and its exhaust aftertreatment system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104564252A (en) * 2015-01-14 2015-04-29 浙江邦得利汽车环保技术有限公司 After-treatment device for diesel vehicle emission
CN104612795A (en) * 2015-03-03 2015-05-13 上海天纳克排气系统有限公司 Catalyst device
CN113847123A (en) * 2020-06-28 2021-12-28 长城汽车股份有限公司 Vehicle and its exhaust aftertreatment system
CN113847123B (en) * 2020-06-28 2022-11-25 长城汽车股份有限公司 Vehicle and tail gas aftertreatment system thereof

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