CN203599917U - Clamp workbench applied to precision fan-shaped ceramic part - Google Patents
Clamp workbench applied to precision fan-shaped ceramic part Download PDFInfo
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- CN203599917U CN203599917U CN201320829825.5U CN201320829825U CN203599917U CN 203599917 U CN203599917 U CN 203599917U CN 201320829825 U CN201320829825 U CN 201320829825U CN 203599917 U CN203599917 U CN 203599917U
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Abstract
本实用新型用于精密扇形陶瓷件的装夹工作平台涉及一种用于提高陶瓷件加工精度的高精度装夹工具。其目的是为了提供一种成本低、装拆方便、装夹精度高的能够提高工件加工精度的用于精密扇形陶瓷件的装夹工作平台。本实用新型用于精密扇形陶瓷件的装夹工作平台包括圆弧导轨、圆弧滑块、夹具底盘支架、内连杆、外连杆、扇形挡板、扒爪压片、弧形夹具底盘、扇形陶瓷件、扒爪、弹簧、倒三角导轨、倒三角支架、蜗杆和伺服电机。本装置将齿轮传动加滚珠丝杠的平移传动转化为蜗轮蜗杆传动,降低了传动定位方式的复杂性,还降低了制造安装难度和成本,采用扒爪夹具装夹方式,机构简单,为陶瓷件提供足够加工预紧力的同时,又避免了刀具与扒爪发生干涉。
The utility model relates to a clamping work platform for precision fan-shaped ceramic parts, which relates to a high-precision clamping tool for improving the processing precision of ceramic parts. The purpose is to provide a clamping work platform for precision fan-shaped ceramic parts with low cost, convenient assembly and disassembly, high clamping precision and high precision of workpiece processing. The clamping work platform of the utility model for precision fan-shaped ceramic parts includes arc guide rails, arc sliders, fixture chassis supports, inner connecting rods, outer connecting rods, fan-shaped baffles, claw pressing pieces, arc-shaped fixture chassis, Fan-shaped ceramic parts, claws, springs, inverted triangular guide rails, inverted triangular brackets, worms and servo motors. This device converts the translational transmission of gear transmission and ball screw into worm gear transmission, which reduces the complexity of the transmission positioning method, and also reduces the difficulty and cost of manufacturing and installation. It adopts the clamping method of claw clamps, and the mechanism is simple. It is a ceramic part. While providing sufficient processing pre-tightening force, it also avoids interference between the tool and the claw.
Description
技术领域technical field
本实用新型涉及一种夹具,特别是涉及一种用于提高陶瓷件加工精度的的高精度装夹工具。The utility model relates to a fixture, in particular to a high-precision clamping tool for improving the processing precision of ceramic parts.
背景技术Background technique
扇形陶瓷件是CT中的关键零部件,对加工精度要求很高,即在陶瓷件的加工过程中对于陶瓷件装夹的精度要求是非常高的,因此,对其装夹方式改进,有助于推动CT机国产化进程。Fan-shaped ceramic parts are key components in CT, which require high machining accuracy, that is, the precision requirements for clamping ceramic parts during the processing of ceramic parts are very high. Therefore, improving the clamping method will help To promote the process of localization of CT machines.
现有技术中的装夹方案主要有以下几种:The clamping schemes in the prior art mainly include the following types:
1、将扇形陶瓷件装卡在与扇形陶瓷件圆弧半径相等的旋转工作台上,由于扇形陶瓷件的半径很大,导致工作台制造安装精度难以保证;1. Install and clamp the fan-shaped ceramic parts on the rotary table with the same arc radius as the fan-shaped ceramic parts. Due to the large radius of the fan-shaped ceramic parts, it is difficult to guarantee the manufacturing and installation accuracy of the workbench;
2、在1的基础上,改为通过小直径工作台的旋转运动和平移运动合成大直径的旋转运动,虽然工作台半径减小,但传动机构在原来齿轮传动的基础上加上滚珠丝杠平移传动,增加了传动定位的复杂性,其制造安装难度和成本都很高;2. On the basis of 1, the rotary motion and translation motion of the small-diameter worktable are changed to synthesize the large-diameter rotary motion. Although the radius of the worktable is reduced, the transmission mechanism adds a ball screw on the basis of the original gear transmission. Translational transmission increases the complexity of transmission positioning, and its manufacturing and installation are very difficult and costly;
同时由于扇形陶瓷件的整个平面都是加工平面,我们在定位时通常采用胶结方式,把待加工的陶瓷件粘结在加工台上,这种方案简单可靠,但粘结强度和粘结的均匀性都会影响加工精度,而且难于拆卸;At the same time, since the entire plane of the fan-shaped ceramic part is the processing plane, we usually use the cementing method to bond the ceramic part to be processed on the processing table when positioning. This solution is simple and reliable, but the bonding strength and bonding are uniform. Sex will affect the machining accuracy, and it is difficult to disassemble;
或者是采用气动吸盘夹具,虽然方便装夹与拆卸,但管路与吸盘设计比较复杂,并且使用的真空泵也增加了成本,尤其铣削过程中产生的粉尘等杂物会被吸入到管路中,严重影响吸盘夹具的装夹质量,需要频繁的停机来清洗管路,降低了加工效率,增加了维护成本。Or use a pneumatic suction cup fixture. Although it is convenient to clamp and disassemble, the design of the pipeline and suction cup is more complicated, and the vacuum pump used also increases the cost, especially the dust and other debris generated during the milling process will be sucked into the pipeline. It seriously affects the clamping quality of the suction cup fixture, requires frequent shutdowns to clean the pipeline, reduces processing efficiency, and increases maintenance costs.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种成本低、装拆方便、装夹精度高的能够提高工件加工精度的用于精密扇形陶瓷件的装夹工作平台。The technical problem to be solved by the utility model is to provide a clamping work platform for precision fan-shaped ceramic parts with low cost, convenient assembly and disassembly and high clamping precision, which can improve the machining precision of workpieces.
本实用新型用于精密扇形陶瓷件的装夹工作平台,包括导向装置部分、驱动装置部分和装夹部分,所述导向装置部分包括底板、圆弧导轨、圆弧滑块、倒三角导轨、第一倒三角支架和第二倒三角支架,The utility model is used for the clamping work platform of precision fan-shaped ceramic parts, which includes a guiding device part, a driving device part and a clamping part. inverted triangle bracket and second inverted triangle bracket,
所述圆弧导轨固定安装在底板上,圆弧导轨上套接有圆弧滑块,The arc guide rail is fixedly installed on the bottom plate, and the arc slide block is sleeved on the arc guide rail.
所述每个夹具底盘支架的前后两个侧壁上个开设有第一凹槽,所述内连杆位于夹具底盘支架的前端侧壁所开设的第一凹槽内,所述外连杆位于所述夹具底盘支架的后端侧壁所开设的第一凹槽内,并且所述内连杆和所述外连杆均与所述夹具底盘支架固定连接,The front and rear side walls of each clamp chassis support are provided with a first groove, the inner connecting rod is located in the first groove provided on the front end side wall of the clamp chassis support, and the outer connecting rod is located in the first groove. In the first groove provided by the rear end side wall of the clamp chassis bracket, and the inner connecting rod and the outer connecting rod are both fixedly connected with the clamp chassis bracket,
在底板上中间位置处,所述圆弧导轨的前后两侧设置第一倒三角导轨支架和第二倒三角导轨支架,所述第一倒三角导轨支架与第二倒三角导轨支架均固定安装在底板上,所述圆弧导轨的前侧与后侧设置的第一倒三角导轨支架和第二倒三角导轨支架均为一对,在一对第一倒三角导轨支架的外侧各固定连接一个第二倒三角导轨支架,在一对第一倒三角导轨支架的内侧上方设置有倒三角导轨,所述倒三角导轨的一个自由端与其中的一个第一倒三角支架固定连接,所述倒三角导轨的另外一个自由端与另一个第一倒三角导轨支架在对应的位置处固定连接,所述倒三角导轨的两个自由端关于倒三角导轨的最底端对称,At the middle position on the base plate, a first inverted triangular guide rail bracket and a second inverted triangular guide rail bracket are arranged on the front and rear sides of the circular arc guide rail, and the first inverted triangular guide rail bracket and the second inverted triangular guide rail bracket are fixedly installed on On the base plate, the first inverted triangular guide rail bracket and the second inverted triangular guide rail bracket arranged on the front side and the rear side of the arc guide rail are all a pair, and a first inverted triangular guide rail bracket is fixedly connected to the outer sides of the pair of first inverted triangular guide rail brackets. Two inverted triangular guide rail brackets, an inverted triangular guide rail is arranged above the inner side of a pair of first inverted triangular guide rail supports, and a free end of the inverted triangular guide rail is fixedly connected with a first inverted triangular support wherein, the inverted triangular guide rail The other free end of the inverted triangular guide rail is fixedly connected to the other first inverted triangular guide rail bracket at a corresponding position, and the two free ends of the inverted triangular guide rail are symmetrical about the bottommost end of the inverted triangular guide rail.
所述装夹装置部分包括夹具底盘支架、内连杆、外连杆、扇形挡板、扒爪压片、弧形夹具底盘、扇形陶瓷件、扒爪和弹簧,The clamping device part includes a clamp chassis support, an inner connecting rod, an outer connecting rod, a fan-shaped baffle plate, a claw pressing piece, an arc-shaped clamp chassis, a fan-shaped ceramic part, a claw and a spring,
所述夹具底盘支架有若干个,夹具底盘支架沿圆弧导轨方向等距地固定安装在圆弧滑块上,所述夹具底盘支架的上方固定安装有弧形夹具底盘,所述弧形夹具底盘上方安装有扇形陶瓷件,所述扇形陶瓷件的下表面开设有销孔,所述弧形夹具底盘的对应位置处设置有定位销,所述扇形陶瓷件通过安装在夹具底盘上的定位销与夹具底盘定位安装,There are several fixture chassis supports, and the fixture chassis supports are fixedly installed on the arc slider along the direction of the arc guide rail at equal distances. An arc-shaped fixture chassis is fixedly installed above the fixture chassis support, and the arc-shaped fixture chassis A fan-shaped ceramic part is installed above, the lower surface of the fan-shaped ceramic part is provided with a pin hole, and the corresponding position of the arc-shaped clamp chassis is provided with a positioning pin, and the fan-shaped ceramic part is installed on the clamp chassis. Fixture chassis positioning installation,
在每两个相邻的夹具底盘支架之间均设置有一对扇形挡板,所述扇形挡板包括两侧对称的扇形板、中间的倒凹字形板和第一贯通孔,所述两侧的扇形板和倒凹字形板固定连接成为一个整体,所述扇形板的左端面上开设有第一贯通孔,所述扇形板为一对配合使用,在一对配合使用的扇形板之间形成一个能够供扒爪转动的空间,所述内连杆和外连杆上位于两个夹具底盘支架之间的部分的底端面上均开设有第二凹槽,所述一对倒凹字形板卡接在所述第二凹槽内,所述倒凹字形板与所述内连杆、外连杆固定连接,两侧的扇形板分布在连杆两侧,A pair of fan-shaped baffles are arranged between every two adjacent clamp chassis supports, and the fan-shaped baffles include fan-shaped plates symmetrical on both sides, an inverted concave-shaped plate in the middle, and a first through hole. The fan-shaped plate and the inverted concave-shaped plate are fixedly connected to form a whole. The left end surface of the fan-shaped plate is provided with a first through hole. The fan-shaped plates are used in a pair, and a pair of fan-shaped plates is formed between There is a space for the claws to rotate, and a second groove is provided on the bottom end surface of the part of the inner connecting rod and the outer connecting rod located between the two clamp chassis supports, and the pair of inverted concave-shaped plates are snapped together. In the second groove, the inverted concave-shaped plate is fixedly connected with the inner connecting rod and the outer connecting rod, and the fan-shaped plates on both sides are distributed on both sides of the connecting rod.
配合使用的一对扇形板的之间设置有扒爪所述扒爪包括扒爪头、L型框架、转动连接件和第二贯通孔,所述第二贯通孔开设在L型框架的折弯处,所述第二贯通孔开设位置与所述第一贯通孔相对应,所述第二贯通孔与所述第一贯通孔内安装有转动连接件,所述扒爪能够绕所述转动连接件在一对扇形板之间的空间中沿前后方向作展开与合拢动作,所述L型框架包括水平部分和竖直部分,水平部分的框架伸出扇形板一段长度,当所述扒爪处于压紧状态时,所述水平部分的框架位于倒三角导轨的自由端和最底端之间,所述扒爪头位于所述扇形陶瓷件的上表面,所述扒爪头与所述扇形陶瓷件之间设置有扒爪压片,所述扒爪头与所述扒爪压片固定连接,所述扒爪压片的下表面为平面,分布在连杆两侧的两个扒爪之间设置有弹簧,在初始状态时,弹簧处于拉伸状态,扒爪压紧在扇形陶瓷件上,A pair of fan-shaped plates used in conjunction is provided with claws. The claws include a claw head, an L-shaped frame, a rotating connector and a second through hole, and the second through hole is opened at the bend of the L-shaped frame , the opening position of the second through hole corresponds to the first through hole, and a rotating connecting piece is installed in the second through hole and the first through hole, and the claw can be connected around the rotating In the space between a pair of fan-shaped plates, the opening and closing action is performed along the front and rear directions. The L-shaped frame includes a horizontal part and a vertical part. The frame of the horizontal part extends out of the fan-shaped plates for a certain length. When in the compressed state, the frame of the horizontal part is located between the free end and the bottom end of the inverted triangular guide rail, the claw head is located on the upper surface of the fan-shaped ceramic part, and the claw head and the fan-shaped ceramic A claw pressing piece is arranged between the parts, the claw head is fixedly connected with the claw pressing piece, the lower surface of the claw pressing piece is a plane, and is distributed between the two claws on both sides of the connecting rod A spring is provided. In the initial state, the spring is in a stretched state, and the claws are pressed against the fan-shaped ceramic parts.
所述驱动装置部分包括伺服电机、蜗杆和防尘罩,在所述底板上,圆弧导轨与倒三角导轨之间还固定安装有伺服电机,所述伺服电机的输出轴为蜗杆,在所述圆弧滑块上装配有与蜗杆相啮合的轮齿,在圆弧滑块的行程范围内,均有轮齿与蜗杆啮合,所述蜗杆的前半侧套接有防尘罩,所述防尘罩固定安装在底板上。The driving device part includes a servo motor, a worm and a dust cover. On the base plate, a servo motor is fixedly installed between the arc guide rail and the inverted triangular guide rail. The output shaft of the servo motor is a worm screw. The circular arc slider is equipped with gear teeth meshing with the worm. Within the stroke range of the circular arc slider, there are gear teeth meshing with the worm. The front half of the worm is sleeved with a dust cover. The cover is fixedly mounted on the base plate.
本实用新型用于精密扇形陶瓷件的装夹工作平台,其中所述转动连接件为销轴。The utility model is used for a clamping work platform of precision fan-shaped ceramic parts, wherein the rotating connecting part is a pin shaft.
本实用新型用于精密扇形陶瓷件的装夹工作平台,其中所述弧形夹具底盘的半径、圆弧滑块的半径、圆弧滑块的半径均与所述扇形陶瓷件的半径相等,所述弧形夹具底盘、圆弧滑块的展角均与所述扇形陶瓷件的展角相等。The utility model is used for the clamping work platform of precision fan-shaped ceramic parts, wherein the radius of the arc-shaped fixture chassis, the radius of the arc slider, and the radius of the arc slider are all equal to the radius of the fan-shaped ceramic parts, so that The spread angles of the arc-shaped fixture chassis and the arc slider are all equal to the spread angles of the fan-shaped ceramic parts.
本实用新型用于精密扇形陶瓷件的装夹工作平台,其中所述圆弧导轨的有效行程所对应的展角不小于扇形陶瓷件展角的两倍。The utility model is used for a clamping work platform of precision fan-shaped ceramic parts, wherein the spread angle corresponding to the effective stroke of the arc guide rail is not less than twice the spread angle of the fan-shaped ceramic parts.
本实用新型用于精密扇形陶瓷件的装夹工作平台,其中所述扇形陶瓷件的半径、圆弧滑块的半径与所述弧形夹具底盘的半径均为1112.5mm,扇形陶瓷件的展开角、圆弧滑块的展角与所述弧形夹具底盘的展角均为10.05度。The utility model is used for the clamping work platform of precision fan-shaped ceramic parts, wherein the radius of the fan-shaped ceramic parts, the radius of the arc slider and the radius of the arc-shaped clamp chassis are all 1112.5mm, and the expansion angle of the fan-shaped ceramic parts 1. The spread angle of the arc slider and the spread angle of the arc fixture chassis are both 10.05 degrees.
本实用新型用于精密扇形陶瓷件的装夹工作平台,其中所述夹具底盘支架为5个,所述扇形挡板为4对,所述扒爪为4对。The utility model is used for a clamping work platform for precision fan-shaped ceramic parts, wherein there are 5 clamp chassis supports, 4 pairs of fan-shaped baffle plates, and 4 pairs of claws.
本实用新型用于精密扇形陶瓷件的装夹工作平台与现有技术不同之处在于本实用新型用于精密扇形陶瓷件的装夹工作平台把大直径小角度高精度的定位转化为蜗杆传动带动圆弧滑块的平移定位,从而减小了工作台的尺寸,将齿轮传动加滚珠丝杠的平移传动转化为蜗轮蜗杆传动,从而降低了传动定位方式的复杂性,提高了传动定位精度,还降低了制造安装难度和成本,采用扒爪夹具装夹方式,机构简单,加工制作成本低,为陶瓷件提供足够加工预紧力的同时,又避免了刀具与扒爪发生干涉,The difference between the clamping work platform for precision fan-shaped ceramic parts of the utility model and the prior art is that the clamping work platform of the utility model for precision fan-shaped ceramic parts converts the positioning of large diameter and small angle with high precision into worm drive drive The translational positioning of the arc slider reduces the size of the workbench, and converts the translational transmission of gear transmission and ball screw into worm gear transmission, thereby reducing the complexity of the transmission positioning method and improving the transmission positioning accuracy. It reduces the difficulty and cost of manufacturing and installation, adopts the claw clamping method, the mechanism is simple, the processing cost is low, and it provides sufficient processing pre-tightening force for the ceramic parts, and avoids the interference between the tool and the claws.
所述导轨与滑块均为弧形的,在加工过程中,刀具只做纵向铣削运动,所要加工的零件是弧形的,要完成对工件的加工,需要将工件的移动轨迹设置成弧形,便于对扇形陶瓷件上的320个沟槽加工;所述扇形挡板包括两侧对称的扇形板和中间的凸起的倒凹字形板,中间的倒凹字形板与连杆固定连接,从而将扇形挡板固定住,所述扇形挡板为一对配合使用,配合固定安装后,在一对配合的扇形板之间形成间隙,在两扇形板的间隙中安装扒爪,避免扒爪左右方向的移动,所述扒爪用来装夹工件,在用刀具加工工件时,为了更好的装夹工件,将扒爪夹具的扒爪头放置在工件上,左右两侧的扒爪通过弹簧的拉紧力将陶瓷件装夹在夹具底盘上,使工件在各个方向上均保持固定不动,完成工件的完全定位,从而提高工件加工的精度;扒爪通过转动连接件与扇形板活动连接,扒爪可绕转动连接件前后方向摆动,从而实现压紧和松开扇形陶瓷件,扒爪头与扇形陶瓷件之间设置有扒爪压片,所述扒爪头与所述扒爪压片铰链连接,所述扒爪压片的下表面为平面,从而起到保护扇形陶瓷件的作用,防止压碎工件;分布在连杆两侧的两个扒爪之间设置有弹簧,弹簧上施加有拉紧力,将扒爪压紧在工件上,完成装夹,所述倒三角形导轨为扒爪的展开和收拢提供轨道和压力,从而使扒爪展开和合拢,避免刀具与工件之间的干涉同时又能夹紧工件,伴随着扒爪的展开与收起,刀具实现对工件的加工,从而既实现了对工件的装夹同时又不会影响工件的加工,进而保证了加工的精度;所述定位销可实现扇形陶瓷件在夹具底盘上的平面定位,同时传统的工件通常是粘结在夹具底盘上,这样非常不利于装拆,同时也会在装拆过程中对工件造成一定的损害,同时由于粘结的均匀性的问题影响加工精度;本装置的传动系统采用蜗杆传动,蜗杆传动的传动比很大,即蜗杆转动一圈,圆弧滑块移动很小的一段距离,从而可以更精确的对工件实现定位加工,同时蜗杆传动的传动装置简单。Both the guide rail and the slider are arc-shaped. During the processing, the tool only performs longitudinal milling movement, and the parts to be processed are arc-shaped. To complete the processing of the workpiece, the moving track of the workpiece needs to be set to be arc-shaped. , to facilitate the processing of 320 grooves on the fan-shaped ceramic parts; the fan-shaped baffle plate includes a fan-shaped plate symmetrical on both sides and a raised concave-shaped plate in the middle, and the concave-shaped plate in the middle is fixedly connected with the connecting rod, so that Fix the fan-shaped baffles. The fan-shaped baffles are used in a pair. After the fixed installation, a gap is formed between a pair of matching fan-shaped plates. Grilling claws are installed in the gap between the two fan-shaped plates to avoid the claws from left and right. direction of movement, the claws are used to clamp the workpiece. When processing the workpiece with a tool, in order to better clamp the workpiece, the claw head of the claw fixture is placed on the workpiece, and the claws on the left and right sides pass through the spring The tension force clamps the ceramic parts on the fixture chassis, so that the workpiece remains fixed in all directions, and completes the complete positioning of the workpiece, thereby improving the precision of workpiece processing; , the claws can swing around the rotating connector in the front and back directions, thereby realizing pressing and loosening the fan-shaped ceramic parts, a claw pressing piece is arranged between the claw head and the fan-shaped ceramic parts, and the claw head and the claw press The lower surface of the claw pressing piece is flat, so as to protect the fan-shaped ceramic parts and prevent the workpiece from being crushed; a spring is arranged between the two claws distributed on both sides of the connecting rod, on the spring Tensioning force is applied to press the claws on the workpiece to complete the clamping. The inverted triangular guide rail provides track and pressure for the unfolding and retracting of the claws, so that the claws are unfolded and closed, and the gap between the tool and the workpiece is avoided. The interference of the workpiece can also clamp the workpiece at the same time. With the expansion and retraction of the claws, the tool can process the workpiece, so as to realize the clamping of the workpiece without affecting the processing of the workpiece, thereby ensuring the processing accuracy ; The positioning pin can realize the plane positioning of the fan-shaped ceramic part on the fixture chassis, while the traditional workpiece is usually bonded on the fixture chassis, which is very unfavorable for assembly and disassembly, and will also cause certain damage to the workpiece during the assembly and disassembly process. At the same time, the uniformity of bonding affects the processing accuracy; the transmission system of this device adopts worm drive, and the transmission ratio of worm drive is very large, that is, the arc slider moves a small distance when the worm rotates once. Therefore, the workpiece can be positioned and processed more accurately, and the transmission device of the worm drive is simple.
本实用新型用于精密扇形陶瓷件的装夹工作平台中所述扒爪能够绕所述销轴在一对扇形板之间转动,从而实现可使扒爪头压住和松开扇形陶瓷件,并且销轴非常容易获得,可降低成本;所述弧形夹具底盘的的半径与所述扇形陶瓷件的半径相等,所述扇形陶瓷件的展角与所述弧形夹具底盘的展角相等,从而使扇形陶瓷件与夹具底盘完全重合,便于装夹和定位,从而可提高工件的装夹和定位精度;所述圆弧导轨的展角是扇形陶瓷件展角的两倍,由于圆弧滑块在圆弧导轨上移动,同时又要保证能够完成对整个工件的加工,那么从工件开始进入加工到工件加工结束,圆弧导轨的展角至少是工件展角的两倍才能保证整个加工的完成。The utility model is used for the clamping work platform of precision fan-shaped ceramic parts. The claws can rotate around the pin shaft between a pair of fan-shaped plates, so that the claw head can press and release the fan-shaped ceramic parts. And the pin shaft is very easy to obtain, which can reduce the cost; the radius of the arc-shaped fixture chassis is equal to the radius of the fan-shaped ceramic piece, and the spread angle of the fan-shaped ceramic piece is equal to the spread angle of the arc-shaped fixture chassis, Therefore, the fan-shaped ceramic parts and the fixture chassis are completely overlapped, which is convenient for clamping and positioning, thereby improving the clamping and positioning accuracy of the workpiece; the spread angle of the circular arc guide rail is twice that of the fan-shaped ceramic parts. The block moves on the arc guide rail, and at the same time, it is necessary to ensure that the processing of the entire workpiece can be completed. Then from the beginning of the workpiece to the end of the workpiece processing, the spread angle of the arc guide rail is at least twice the spread angle of the workpiece to ensure the entire processing. Finish.
下面结合附图对本实用新型的用于精密扇形陶瓷件的装夹工作平台作进一步说明。The clamping working platform for precision fan-shaped ceramic parts of the present invention will be further described below in conjunction with the accompanying drawings.
附图说明Description of drawings
图1为本实用新型用于精密扇形陶瓷件的装夹工作平台的结构示意图;Fig. 1 is the structure schematic diagram of the clamping work platform that the utility model is used for precision fan-shaped ceramic parts;
图2为本实用新型用于精密扇形陶瓷件的装夹工作平台的弧形夹具底盘的结构示意图;Fig. 2 is the structural schematic diagram of the curved clamp chassis of the utility model for the clamping work platform of the precision fan-shaped ceramic parts;
图3为本实用新型用于精密扇形陶瓷件的装夹工作平台的扇形挡板的结构示意图;Fig. 3 is the structural representation of the fan-shaped baffle of the utility model for the clamping work platform of the precision fan-shaped ceramic parts;
图4为本实用新型用于精密扇形陶瓷件的装夹工作平台的扒爪的结构示意图;Fig. 4 is the structural representation of the claws of the utility model for the clamping work platform of precision fan-shaped ceramic parts;
图5为本实用新型用于精密扇形陶瓷件的装夹工作平台的内连杆或外连杆的结构示意图;Fig. 5 is the structure schematic diagram of the inner connecting rod or the outer connecting rod of the clamping work platform for the precision fan-shaped ceramic parts of the present invention;
图6为本实用新型用于精密扇形陶瓷件的装夹工作平台的夹具底盘支架的结构示意图。FIG. 6 is a schematic structural view of the clamp chassis support of the utility model used for clamping work platforms for precision fan-shaped ceramic parts.
具体实施方式Detailed ways
如图1所示,本实用新型用于精密扇形陶瓷件的装夹工作平台包括导向装置部分、驱动装置部分和装夹部分,导向装置部分包括底板1、圆弧导轨2、圆弧滑块3、倒三角导轨13、第一倒三角支架14和第二倒三角支架15。As shown in Figure 1, the clamping work platform of the present invention for precision fan-shaped ceramics includes a guiding device part, a driving device part and a clamping part, and the guiding device part includes a bottom plate 1, an arc guide rail 2, an arc slider 3, Inverted triangular guide rail 13 , first inverted triangular bracket 14 and second inverted triangular bracket 15 .
如图2所示,底板1固定安装在地面上,圆弧导轨2固定安装在底板1上,圆弧导轨2上套接有圆弧滑块3,As shown in Figure 2, the base plate 1 is fixedly installed on the ground, the arc guide rail 2 is fixedly installed on the base plate 1, and the arc guide rail 2 is sleeved with an arc slider 3,
如图1或2所示,在底板1上中间位置处,圆弧导轨2的两侧设置第一倒三角导轨支架14和第二倒三角导轨支架15,所述第一倒三角导轨支架14与第二倒三角导轨支架15均固定安装在底板1上,所述第一倒三角导轨支架14第二倒三角导轨支架15均为一对,在一对第一倒三角导轨支架14的外侧各固定连接一个第二倒三角导轨支架15,在一对第一倒三角导轨支架14的内侧上方设置有倒三角导轨13,所述倒三角导轨13的一个自由端131与其中的一个第一倒三角支架14固定连接,所述倒三角导轨13的另外一个自由端132与另一个第一倒三角导轨支架14在对应的位置处固定连接,所述倒三角导轨的两个自由端131关于倒三角导轨的最底端132对称,As shown in Figure 1 or 2, at the middle position on the bottom plate 1, a first inverted triangular guide rail support 14 and a second inverted triangular guide rail support 15 are arranged on both sides of the circular arc guide rail 2, and the first inverted triangular guide rail support 14 and the second inverted triangular guide rail support 15 are arranged. The second inverted triangular guide rail support 15 is all fixedly installed on the base plate 1, and the first inverted triangular guide rail support 14 and the second inverted triangular guide rail support 15 are a pair, respectively fixed on the outer sides of a pair of first inverted triangular guide rail supports 14. Connect a second inverted triangular guide rail support 15, an inverted triangular guide rail 13 is arranged on the inner side of a pair of first inverted triangular guide rail supports 14, a free end 131 of the inverted triangular guide rail 13 and a first inverted triangular support wherein 14 is fixedly connected, the other free end 132 of the inverted triangular guide rail 13 is fixedly connected with another first inverted triangular guide rail support 14 at the corresponding position, and the two free ends 131 of the inverted triangular guide rail are about the inverted triangular guide rail The bottom end 132 is symmetrical,
装夹部分包括夹具底盘支架4、内连杆5、外连杆6、扇形挡板7、扒爪压片8、弧形夹具底盘9、扇形陶瓷件10、扒爪11、弹簧12,The clamping part includes a
如图1、图2和图6所示,所述夹具底盘支架4有五个,夹具底盘支架4沿圆弧导轨2方向等距地安装在圆弧滑块3上,夹具底盘支架4的上方固定安装有弧形夹具底盘9,扇形陶瓷件10的下表面开设有销孔,弧形夹具底盘9上对应位置处固定安装有定位销91,销孔与定位销91配合安装,弧形夹具底盘9的半径、圆弧导轨2、圆弧滑块3的半径均与扇形陶瓷件10的半径相等,且均为1112.5mm,弧形夹具底盘9的展角、圆弧滑块3的展角均与扇形陶瓷件10的展角相等,且均为10.05度,圆弧导轨2的有效行程所对应的展角不小于20.1度。每个夹具底盘支架4的前后两个侧壁上个开设有第一凹槽41,内连杆5位于夹具底盘支架4的前端侧壁所开设的第一凹槽41内,外连杆6位于夹具底盘支架4的后端侧壁所开设的第一凹槽41内,并且内连杆5和外连杆6均与夹具底盘支架4固定连接,As shown in Fig. 1, Fig. 2 and Fig. 6, there are five fixture chassis supports 4, and the fixture chassis supports 4 are equidistantly installed on the arc slider 3 along the direction of the arc guide rail 2, above the
如图1、图2、图3和图5所示,在每两个相邻的夹具底盘支架4之间均设置有一对扇形挡板7,所述扇形挡板7共四对,扇形挡板7包括两侧对称的扇形板71、中间的凸起的倒凹字形板72和第一贯通孔73,两侧的扇形板71和倒凹字形板72固定连接成为一个整体,扇形板71的左端面上开设有第一贯通孔73,扇形板71为一对配合使用,当配合使用时,在一对扇形挡板71之间形成一个能够使扒爪11转动的空隙,内连杆5和外连杆6上位于两个夹具底盘支架4之间的部分的底端面上均开设有第二凹槽51,倒凹字形板72卡接在第二凹槽51内,所述倒凹字形板72与内连杆5、外连杆6固定安装,两侧的扇形板71分布在连杆两侧,As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 5, a pair of fan-shaped baffles 7 are arranged between every two adjacent fixture chassis supports 4, and there are four pairs of fan-shaped baffles 7 in total. 7 includes a fan-shaped
如图1、图2和图4所示,配合使用的一对扇形板71的之间设置有扒爪11,所述扒爪11为四对,扒爪11包括扒爪头111、L型框架112、销轴113和第二贯通孔114,第二贯通孔114开设在L型框架112的折弯处,第二贯通孔1121开设位置与第一贯通孔73相对应,第二贯通孔114与第一贯通孔73内插接有销轴113,扒爪11能够绕销轴113在一对扇形板71之间转动,L型框架112包括水平部分1121和竖直部分1122,水平部分的框架1121伸出扇形板一段长度,当扒爪11处于压紧状态时,水平部分的框架1121位于倒三角导轨13的自由端131与最底端132之间,扒爪头111位于扇形陶瓷件10的上表面,扒爪头111与扇形陶瓷件10之间设置有扒爪压片8,扒爪头111与扒爪压片8固定连接,扒爪压片8的下表面为平面,分布在连杆两侧的两个扒爪11之间设置有弹簧12,在初始状态时,弹簧12处于拉伸状态,扒爪11压紧在扇形陶瓷件10上,As shown in Fig. 1, Fig. 2 and Fig. 4, between a pair of fan-shaped
驱动装置部分包括伺服电机17、蜗杆16和防尘罩18,如图2所示,在底板1上,圆弧导轨2与倒三角导轨13之间还固定安装有伺服电机17,伺服电机17的输出轴为蜗杆16,在圆弧滑块3上开设有与蜗杆相啮合的轮齿31,所述蜗杆16的前半侧套接有防尘罩18,所述防尘罩18固定安装在底板1上,所述蜗杆16的后半侧与所述圆弧滑块3上轮齿31相啮合。The driving device part comprises servomotor 17, worm screw 16 and dustproof cover 18, and as shown in Figure 2, on base plate 1, servomotor 17 is also fixedly installed between arc guideway 2 and inverted triangular guideway 13, and servomotor 17 The output shaft is a worm 16, and the arc slider 3 is provided with a gear tooth 31 meshing with the worm, and the front half of the worm 16 is sleeved with a dust cover 18, and the dust cover 18 is fixedly installed on the bottom plate 1 Above, the rear half of the worm 16 meshes with the upper gear teeth 31 of the arc slider 3 .
本实用新型用于精密扇形陶瓷件的装夹工作平台的工作过程为:The working process of the utility model for the clamping work platform of precision fan-shaped ceramic parts is as follows:
整个装置的初始位置位于底板1的左侧,当需要对扇形陶瓷件10进行加工时,首先利用本装置对扇形陶瓷件10进行定位和装夹,将扇形陶瓷件10通过销孔和弧形夹具底盘9上的定位销91的配合与弧形夹具底盘9定位安装,从而实现扇形陶瓷件10的平面定位;然后将四对扒爪11的扒爪头111放置到放置在工件上,左右两侧的扒爪11通过弹簧12的拉紧力将陶瓷件装夹在弧形夹具底盘11上,使工件在各个方向上均保持固定不动,完成工件的完全定位,从而提高工件加工的精度,The initial position of the whole device is located on the left side of the bottom plate 1. When the fan-shaped ceramic part 10 needs to be processed, first use this device to position and clamp the fan-shaped ceramic part 10, and pass the fan-shaped ceramic part 10 through the pin hole and the arc-shaped fixture chassis The
启动伺服电机17,电机的输出轴即蜗杆16开始转动,圆弧滑块3上开设有轮齿31,蜗杆16与圆弧滑块3啮合传动,蜗杆16转动带动圆弧滑块3沿圆弧导轨2从左向右移动,在移动过程中,刀具对工件纵向进行铣削,当扒爪11移动到刀具下方时,需要将扒爪11移开,以避免扒爪11对刀具产生干涉,这时,右边第一对的扒爪11最先与倒三角导轨13接触;伸出扇形板的一段水平部分的框架1121移入到倒三角形导轨13中,并且位于倒三角导轨13的左斜面的下表面的最上端,圆弧滑块3继续向右移动,水平部分的框架1121沿导轨的左侧倾斜面的下表面慢慢向倒三角形导轨13的最低端移动,同时,在这个移动过程中,倒三角导轨13对水平部分的框架1121产生一定的挤压力,又由于扒爪11可绕扇形挡板7转动,扒爪11在这种挤压力的作用下慢慢张开,扒爪头111远离工件,当水平部分的框架1121移动至倒三角导轨13的最底端时,扒爪11达到最大展开角,圆弧滑块3继续向右移动,水平部分的框架1121由倒三角导轨13的最底端向倒三角导轨13的右倾斜面开始移动,在这个移动过程中,扒爪11慢慢向工件靠拢,当水平部分的框架1121移动至倒三角导轨13的最顶端时,扒爪11又重新压紧到工件上。随后是右边第二对、第三对、第四对扒爪依次按上述方式依次展开和收拢,伴随着扒爪11的展开与收起,刀具实现对工件的加工,从而既实现了对工件的装夹同时又不会影响工件的加工,进而保证了加工的精度。Start the servo motor 17, the output shaft of the motor, that is, the worm 16 starts to rotate, the arc slider 3 is provided with gear teeth 31, the worm 16 and the arc slider 3 are meshed for transmission, and the rotation of the worm 16 drives the arc slider 3 along the arc. The guide rail 2 moves from left to right. During the movement, the tool mills the workpiece longitudinally. When the claw 11 moves below the tool, the claw 11 needs to be removed to avoid the interference of the claw 11 on the tool. , the claws 11 of the first pair on the right are first in contact with the inverted triangular guide rail 13; the frame 1121 protruding from a section of the horizontal part of the fan-shaped plate moves into the inverted triangular guide rail 13, and is located on the lower surface of the left slope of the inverted triangular guide rail 13. At the top, the arc slide block 3 continues to move to the right, and the frame 1121 of the horizontal part slowly moves to the lowest end of the inverted triangular guide rail 13 along the lower surface of the left side inclined surface of the guide rail. The guide rail 13 exerts a certain extrusion force on the frame 1121 of the horizontal part, and because the claw 11 can rotate around the fan-shaped baffle 7, the claw 11 slowly opens under the action of this extrusion force, and the claw head 111 moves away from the For the workpiece, when the frame 1121 of the horizontal part moves to the bottom end of the inverted triangular guide rail 13, the claw 11 reaches the maximum expansion angle, and the arc slider 3 continues to move to the right, and the frame 1121 of the horizontal part is moved by the bottom end of the inverted triangular guide rail 13. The bottom end begins to move toward the right inclined surface of the inverted triangular guide rail 13. During this movement, the claws 11 slowly move closer to the workpiece. Press firmly onto the workpiece. Then the second pair, the third pair, and the fourth pair of claws on the right are sequentially expanded and folded in the above-mentioned manner. With the expansion and retraction of the claws 11, the tool realizes the processing of the workpiece, thereby realizing the machining of the workpiece. At the same time, the clamping will not affect the processing of the workpiece, thereby ensuring the processing accuracy.
以上所述的实施例仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的范围进行限定,在不脱离本实用新型设计精神的前提下,本领域普通技术人员对本实用新型的技术方案作出的各种变形和改进,均应落入本实用新型权利要求书确定的保护范围内。The above-mentioned embodiments are only described to the preferred implementation of the utility model, and are not limited to the scope of the utility model. Various modifications and improvements made should fall within the scope of protection determined by the claims of the utility model.
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| CN201320829825.5U CN203599917U (en) | 2013-12-16 | 2013-12-16 | Clamp workbench applied to precision fan-shaped ceramic part |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103639787A (en) * | 2013-12-16 | 2014-03-19 | 淮南师范学院 | Clamping working platform for precise fan-shaped ceramic part |
| CN104084908A (en) * | 2014-06-27 | 2014-10-08 | 天津市环宇橡塑股份有限公司 | Fixing frame used for production of dustproof covers |
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2013
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103639787A (en) * | 2013-12-16 | 2014-03-19 | 淮南师范学院 | Clamping working platform for precise fan-shaped ceramic part |
| CN104084908A (en) * | 2014-06-27 | 2014-10-08 | 天津市环宇橡塑股份有限公司 | Fixing frame used for production of dustproof covers |
| CN104084908B (en) * | 2014-06-27 | 2016-08-31 | 天津市环宇橡塑股份有限公司 | The fixed mount produced for dust cover |
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