CN203584430U - Novel coal mining machine control dust falling device - Google Patents

Novel coal mining machine control dust falling device Download PDF

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Publication number
CN203584430U
CN203584430U CN201320693014.7U CN201320693014U CN203584430U CN 203584430 U CN203584430 U CN 203584430U CN 201320693014 U CN201320693014 U CN 201320693014U CN 203584430 U CN203584430 U CN 203584430U
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dust
mining machine
coal mining
spray
shearer
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王昌傲
李德文
张建军
张设计
陈善文
刘勇
蔡振东
马威
曾照明
袁地镜
徐厚学
吴国友
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Shanxi Zhongmei Huajin Energy Co ltd
CCTEG Chongqing Research Institute Co Ltd
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Shanxi Zhongmei Huajin Energy Co ltd
CCTEG Chongqing Research Institute Co Ltd
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Abstract

本实用新型公开了一种新型采煤机控降尘装置,其特征在于:包括安装固定座(2),所述安装固定座(2)固定在采煤机行走部(1)的侧面,所述安装固定座(2)的前端设有连接部件(3),所述连接部件(3)外套喷雾部件(4),所述喷雾部件(4)位于采煤机前滚筒(1a)的侧下方,所述喷雾部件(4)的下侧以及朝向采煤机前滚筒(1a)的一侧布置有喷嘴(5),所述喷雾部件(4)上设有进气口或进水口(4a),所述进气口或者进水口(4a)通过管道与所有喷嘴(5)连通。实用新型在采煤机上增加控降尘装置,集控尘、抑尘、除尘于一体,大大降低了采煤机司机处及机身下风侧10m处的粉尘浓度,总粉尘降尘效率大于90%,呼吸性粉尘降尘效率大于80%。

The utility model discloses a novel coal mining machine control and dust reduction device, which is characterized in that: it includes an installation and fixing seat (2), and the installation and fixing seat (2) is fixed on the side of the coal mining machine walking part (1). The front end of the fixed seat (2) is provided with a connecting part (3), and the connecting part (3) is covered with a spray part (4), and the spray part (4) is located under the side of the front drum (1a) of the shearer, Nozzles (5) are arranged on the lower side of the spraying part (4) and the side facing the front drum (1a) of the coal shearer, and the spraying part (4) is provided with an air inlet or a water inlet (4a), The air inlet or water inlet (4a) communicates with all nozzles (5) through pipes. The utility model adds a dust control device to the shearer, which integrates dust control, dust suppression and dust removal, and greatly reduces the dust concentration at the driver's place of the shearer and at the 10m downwind side of the fuselage. The total dust reduction efficiency is greater than 90%. The dust suppression efficiency of permanent dust is greater than 80%.

Description

新型采煤机控降尘装置New Coal Shearer Controlled Dust Reduction Device

技术领域technical field

本实用新型涉及一种采煤机附加部件,特别涉及一种新型采煤机控降尘装置。The utility model relates to an additional part of a coal mining machine, in particular to a novel coal mining machine controlled dust suppression device.

背景技术Background technique

采煤机割煤垮落产尘是目前综采工作面最主要也是最难治理的尘源点。采煤机逆风割煤过程中采煤机前滚筒即上风侧滚筒割顶煤,破碎煤体从高处垮落至前部刮板运输机上,冲击产生大量粉尘。随风流向下风运移,受到截割电机的阻挡,含尘气流翻过电缆槽弥漫扩散污染司机工作空间,实测逆风割煤时司机处即采煤机中部粉尘浓度可达2000~5000mg/m3,严重威胁井下作业人员的身心健康和煤矿的安全生产。Dust produced by shearer cutting coal and collapsing is the most important and most difficult dust source point in fully mechanized mining face at present. When the shearer is cutting coal against the wind, the front drum of the shearer, that is, the windward side drum, cuts the top coal, and the broken coal body falls from a high place to the front scraper conveyor, and the impact generates a large amount of dust. It moves downwind with the wind and is blocked by the cutting motor. The dust-laden air flows over the cable trough and diffuses to pollute the driver's work space. It is measured that the dust concentration at the driver, that is, in the middle of the shearer, can reach 2000-5000 mg/m3 when cutting coal against the wind. It seriously threatens the physical and mental health of underground workers and the safe production of coal mines.

目前国内采煤机割煤防尘措施多是针对采煤机前后滚筒,主要包括采煤机二次负压喷雾降尘和尘源跟踪喷雾降尘,而针对采煤机割煤垮落产生粉尘的治理主要有两种途径。第一,在采煤机前滚筒外侧悬挂挡尘帘,阻挡粉尘向司机区域扩散;第二,在采煤机前滚筒摇臂下部安装喷嘴,改变冷却水的出水位置,使其对准垮落冲击产尘区域进行喷雾。但以上两种方式在现场使用过程中还有些许不足之处,前者易损坏,使用寿命短,仅具有控尘功能,并不能沉降粉尘;后者喷雾射程较短,雾化程度低,无法到达产尘区域,降尘效果有限。At present, most of the domestic coal cutting dust prevention measures are aimed at the front and rear drums of the coal mining machine, mainly including the secondary negative pressure spray dust suppression of the coal mining machine and the dust source tracking spray dust suppression, and the control of the dust generated by the coal mining machine collapse There are two main ways. First, hang a dust curtain on the outside of the front drum of the shearer to prevent the dust from spreading to the driver's area; second, install a nozzle at the lower part of the rocker arm of the front drum of the shearer to change the outlet position of the cooling water so that it is aligned with the Impact the dust-generating area to spray. However, the above two methods still have some deficiencies in the process of field use. The former is easily damaged, has a short service life, and only has the function of dust control, and cannot settle dust; the latter has a short spray range and low atomization degree, so it cannot reach In dust producing areas, the effect of dust suppression is limited.

实用新型内容Utility model content

本实用新型所要解决的技术问题在于提供了一种具有喷雾、控尘、降尘、伸缩功能且效果更好的新型的采煤机控降尘装置。The technical problem to be solved by the utility model is to provide a new type of coal mining machine controlled dust reduction device with spraying, dust control, dust reduction, telescopic functions and better effect.

本实用新型的技术方案如下:一种新型采煤机控降尘装置,其特征在于:包括安装固定座(2),所述安装固定座(2)固定在采煤机行走部(1)的侧面,所述安装固定座(2)的前端设有连接部件(3),所述连接部件(3)外套喷雾部件(4),所述喷雾部件(4)位于采煤机前滚筒(1a)的侧下方,所述喷雾部件(4)的下侧以及朝向采煤机前滚筒(1a)的一侧布置有喷嘴(5),所述喷雾部件(4)上设有进气口或进水口(4a),所述进气口或者进水口(4a)通过管道与所有喷嘴(5)连通。The technical scheme of the utility model is as follows: a new type of coal mining machine control dust suppression device, characterized in that it includes an installation and fixing seat (2), and the installation and fixing seat (2) is fixed on the side of the coal mining machine walking part (1) , the front end of the installation and fixing seat (2) is provided with a connecting part (3), and the connecting part (3) covers the spraying part (4), and the spraying part (4) is located at the front drum (1a) of the coal mining machine Below the side, nozzles (5) are arranged on the lower side of the spraying part (4) and the side facing the front drum (1a) of the shearer, and the spraying part (4) is provided with an air inlet or a water inlet ( 4a), the air inlet or water inlet (4a) communicates with all nozzles (5) through pipes.

采用上述技术方案,使用时,将压力水管或气管与喷雾部件的进气口或进水口连接,将喷雾部件和连接部件通过插销固定,开启压力水管和气管,在喷雾部件的下侧及朝向煤壁一侧形成喷雾,通过调节喷嘴朝向,调节水压及气压改变雾流参数,形成合理的喷雾,下侧喷雾形成的雾流阻挡采煤机前滚筒割煤垮落冲击产生的粉尘向司机及人行道扩散,内侧喷雾(朝向采煤机前滚筒的一侧)形成的雾流引导粉尘沿煤壁一侧向后运移。本实用新型在采煤机前滚筒侧下方合适的区域形成合理的雾流,引导垮落冲击产生的粉尘沿煤壁一侧运动,并有效的进行沉降,减少含尘气流向司机侧扩散。当采煤机过端头时,可将喷雾部件回缩并通过插销与连接部件固定,起到伸缩的功能。Using the above technical scheme, when in use, connect the pressure water pipe or the air pipe to the air inlet or water inlet of the spraying part, fix the spraying part and the connecting part through the bolt, open the pressure water pipe and the air pipe, and open the pressure water pipe and the air pipe on the lower side of the spraying part and toward the coal mine. Spray is formed on one side of the wall. By adjusting the direction of the nozzle, adjusting the water pressure and air pressure to change the parameters of the mist flow, a reasonable spray is formed. The mist flow formed by the spray on the lower side prevents the dust generated by the impact of the front drum of the shearer from cutting coal and falling to the driver and the driver. The sidewalk spreads, and the mist flow formed by the inner spray (towards the side of the shearer's front drum) guides the dust to travel backwards along the side of the coal wall. The utility model forms a reasonable mist flow in a suitable area under the front drum side of the coal mining machine, guides the dust generated by the impact of the collapse to move along the side of the coal wall, and effectively settles, reducing the diffusion of the dust-laden airflow to the driver's side. When the shearer passes through the end, the spray part can be retracted and fixed with the connecting part through the bolt to play a telescopic function.

在上述技术方案中:所述喷雾部件(4)呈中空长条状,所述喷雾部件(4)长度为1-3m,所述进水口或进气口(4a)靠近喷雾部件(4)的左端,所述喷雾部件(4)的左部还设有径向插销孔,所述连通进气口或者进水口(4a)和喷嘴(5)的管道位于喷雾部件(4)内;所述连接部件(3)呈长条状,所述连接部件(3)的长度为1-3m,所述连接部件(3)上每间隔0.1-0.5m开有一个径向插销孔,所述连接部件(3)和喷雾部件(4)通过插销固定。In the above technical solution: the spray part (4) is in the shape of a hollow strip, the length of the spray part (4) is 1-3m, and the water inlet or air inlet (4a) is close to the spray part (4) At the left end, the left part of the spray part (4) is also provided with a radial pin hole, and the pipe connecting the air inlet or water inlet (4a) and the nozzle (5) is located in the spray part (4); the connection The part (3) is in the shape of a strip, the length of the connecting part (3) is 1-3m, and a radial pin hole is opened on the connecting part (3) every 0.1-0.5m, and the connecting part ( 3) and the spray part (4) are fixed by bolts.

在上述技术方案中:所述固定座(2)、连接部件(3)以及喷雾部件(4)均采用5-20mm钢板制作。In the above technical solution: the fixing seat (2), the connecting part (3) and the spraying part (4) are all made of 5-20mm steel plates.

在上述技术方案中:所述固定座(2)采用螺栓或焊接的方式与采煤机行走部(1)固定,所述固定座(2)与连接部件(3)采用螺栓进行固定。当采煤机检修时可将连接部件与固定座折分,方便运输、检修。In the above technical solution: the fixed seat (2) is fixed to the running part (1) of the coal mining machine by means of bolts or welding, and the fixed seat (2) and the connecting part (3) are fixed by bolts. When the shearer is overhauled, the connecting part and the fixed seat can be broken down to facilitate transportation and overhaul.

在上述技术方案中:所述喷嘴(5)包括低压喷嘴、高压喷嘴和压气喷嘴。In the above technical solution: the nozzles (5) include low-pressure nozzles, high-pressure nozzles and compressed air nozzles.

有益效果:本实用新型在采煤机上增加控降尘装置,集控尘、抑尘、除尘于一体,大大降低了采煤机司机处及机身下风侧10m处的粉尘浓度,总粉尘降尘效率大于90%,呼吸性粉尘降尘效率大于80%。Beneficial effects: the utility model adds a dust control device on the shearer, which integrates dust control, dust suppression and dust removal, greatly reduces the dust concentration at the driver of the shearer and at the 10m downwind side of the fuselage, and the total dust reduction efficiency is greater than 90%, and the dust suppression efficiency of respirable dust is greater than 80%.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为图1的俯视图;Fig. 2 is the top view of Fig. 1;

图3为喷雾部件内管道的分布图。Figure 3 is a distribution diagram of the pipelines in the spray unit.

具体实施方式Detailed ways

下面结合附图和实施例对本实用新型作进一步说明:Below in conjunction with accompanying drawing and embodiment the utility model is further described:

实施例1,如图1-3所示,本实用新型的新型采煤机控降尘装置主要由安装固定座2、连接部件3、喷雾部件4和喷嘴5等部件组成,所述安装固定座2固定在采煤机行走部1的侧面,所述固定座2采用螺栓或焊接的方式与采煤机行走部1固定,所述采煤机及其采煤机行走部1均为现有技术,在此不做赘述。所述固定座2、连接部件3以及喷雾部件4均采用5-20mm钢板制作。Embodiment 1, as shown in Figures 1-3, the new coal mining machine control dust suppression device of the present utility model is mainly composed of mounting and fixing seats 2, connecting parts 3, spraying parts 4 and nozzles 5, etc., and the installing and fixing seats 2 Fixed on the side of the shearer running part 1, the fixed seat 2 is fixed with the shearer running part 1 by means of bolts or welding, and the shearer and its shearer running part 1 are all prior art, I won't go into details here. The fixing seat 2, the connecting part 3 and the spraying part 4 are all made of 5-20 mm steel plates.

所述安装固定座2的前端设有连接部件3,所述固定座2与连接部件3采用螺栓进行固定。所述连接部件3呈长条状,所述连接部件3的长度为1-3m,所述连接部件3上每间隔0.1-0.5m开有一个径向插销孔。The front end of the fixing base 2 is provided with a connecting part 3, and the fixing base 2 and the connecting part 3 are fixed by bolts. The connecting part 3 is in the shape of a strip, the length of the connecting part 3 is 1-3m, and a radial pin hole is opened on the connecting part 3 every 0.1-0.5m.

所述连接部件3外套喷雾部件4,所述喷雾部件4位于采煤机前滚筒1a的侧下方,述喷雾部件4呈中空长条状,所述喷雾部件4长度为1-3m,靠近喷雾部件4的左端设有进水口或进气口4a,所述喷雾部件4的左部还设有一个径向插销孔;所述喷雾部件4的下侧以及朝向采煤机前滚筒1a的一侧(内侧)布置有喷嘴5,所述喷嘴5包括低压喷嘴、高压喷嘴和压气喷嘴,为了保证该控尘装置适应不同的工作面环境,喷雾方向可以调节,所述进气口或者进水口4a通过管道与所有喷嘴5连通,所有管道位于喷雾部件4内,所述连接部件3和喷雾部件4通过插销固定。The connecting part 3 covers the spraying part 4, and the spraying part 4 is located under the side of the front drum 1a of the coal mining machine. The spraying part 4 is in the shape of a hollow strip, and the length of the spraying part 4 is 1-3m, close to the spraying part The left end of 4 is provided with water inlet or air inlet 4a, and the left part of described spray part 4 is also provided with a radial bolt hole; Inside) there are nozzles 5, which include low-pressure nozzles, high-pressure nozzles and compressed air nozzles. In order to ensure that the dust control device adapts to different working surface environments, the spray direction can be adjusted. The air inlet or water inlet 4a passes through the pipeline It communicates with all nozzles 5, and all pipelines are located in the spray part 4, and the connecting part 3 and the spray part 4 are fixed by bolts.

Claims (5)

1.一种新型采煤机控降尘装置,其特征在于:包括安装固定座(2),所述安装固定座(2)固定在采煤机行走部(1)的侧面,所述安装固定座(2)的前端设有连接部件(3),所述连接部件(3)外套喷雾部件(4),所述喷雾部件(4)位于采煤机前滚筒(1a)的侧下方,所述喷雾部件(4)的下侧以及朝向采煤机前滚筒(1a)的一侧布置有喷嘴(5),所述喷雾部件(4)上设有进气口或进水口(4a),所述进气口或者进水口(4a)通过位于喷雾部件(4)内的管道与所有喷嘴(5)连通。1. A new type of coal mining machine control dust suppression device, characterized in that: it includes an installation and fixing seat (2), and the installation and fixing seat (2) is fixed on the side of the coal mining machine running part (1), and the installation and fixing seat (2) The front end of (2) is provided with a connecting part (3), the connecting part (3) covers the spraying part (4), and the spraying part (4) is located under the side of the front drum (1a) of the shearer, and the spraying part (4) Nozzles (5) are arranged on the lower side of the part (4) and the side facing the front drum (1a) of the coal shearer, and the spray part (4) is provided with an air inlet or a water inlet (4a), and the inlet The air port or water inlet (4a) communicates with all nozzles (5) through the pipeline located in the spray part (4). 2.根据权利要求1所述新型采煤机控降尘装置,其特征在于:所述喷雾部件(4)为中空长条状,所述喷雾部件(4)长度为1-3m,所述进水口或进气口(4a)靠近喷雾部件(4)的左端,所述喷雾部件(4)的左部还设有径向插销孔,所述连通进气口或者进水口(4a)和喷嘴(5)的管道位于喷雾部件(4)内;所述连接部件(3)呈长条状,所述连接部件(3)的长度为1-3m,所述连接部件(3)上每间隔0.1-0.5m开有一个径向插销孔,所述连接部件(3)和喷雾部件(4)通过插销固定。2. According to claim 1, the new coal mining machine controlled dust suppression device is characterized in that: the spray part (4) is hollow and strip-shaped, the length of the spray part (4) is 1-3m, and the water inlet Or the air inlet (4a) is close to the left end of the spray part (4), and the left part of the spray part (4) is also provided with a radial pin hole, and the air inlet or water inlet (4a) and the nozzle (5 ) is located in the spray part (4); the connecting part (3) is in the shape of a long strip, the length of the connecting part (3) is 1-3m, and the connecting part (3) has an interval of 0.1-0.5 m is provided with a radial pin hole, and the connecting part (3) and the spray part (4) are fixed by a pin. 3.根据权利要求1或2所述新型采煤机控降尘装置,其特征在于:所述固定座(2)、连接部件(3)以及喷雾部件(4)均采用5-20mm钢板制作。3. According to claim 1 or 2, the new coal mining machine controlled dust suppression device is characterized in that: the fixed seat (2), the connecting part (3) and the spraying part (4) are all made of 5-20mm steel plate. 4.根据权利要求1或2所述新型采煤机控降尘装置,其特征在于:所述固定座(2)采用螺栓或焊接的方式与采煤机行走部(1)固定,所述固定座(2)与连接部件(3)采用螺栓进行固定。4. According to claim 1 or 2, the new coal mining machine control and dust suppression device is characterized in that: the fixed seat (2) is fixed to the coal mining machine running part (1) by means of bolts or welding, and the fixed seat (2) (2) and connecting parts (3) are fixed with bolts. 5.根据权利要求1或2所述新型采煤机控降尘装置,其特征在于:所述喷嘴(5)包括低压喷嘴、高压喷嘴和压气喷嘴。5. According to claim 1 or 2, the new coal mining machine controlled dust suppression device is characterized in that: the nozzle (5) includes a low-pressure nozzle, a high-pressure nozzle and a compressed air nozzle.
CN201320693014.7U 2013-11-05 2013-11-05 Novel coal mining machine control dust falling device Expired - Lifetime CN203584430U (en)

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Cited By (9)

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Publication number Priority date Publication date Assignee Title
CN104389603A (en) * 2014-11-27 2015-03-04 贵州盘江矿山机械有限公司 Coal mining machine foam dust removal system and operation method thereof
CN105089667A (en) * 2014-05-08 2015-11-25 陕西陕煤黄陵矿业有限公司 Thin coal seam intelligent coal mining technology
CN105201505A (en) * 2015-07-02 2015-12-30 山东科技大学 Gas-water injection device and dust control system for dust produced by cutting of coal cutter
CN105699061A (en) * 2016-02-01 2016-06-22 山东科技大学 Dust production simulation experiment device for heading machine cutting head and experiment method thereof
CN109139007A (en) * 2018-09-21 2019-01-04 中煤科工集团重庆研究院有限公司 Spray injection type dust-containing airflow control method and device with side suction function
CN110306981A (en) * 2018-09-21 2019-10-08 中煤科工集团重庆研究院有限公司 Coal cutter dust airflow control method capable of expanding injection range
CN111075446A (en) * 2019-12-09 2020-04-28 中煤科工集团重庆研究院有限公司 High-efficient dust extraction device suitable for even adopt quick-witted low level dirt source
CN114893180A (en) * 2022-04-26 2022-08-12 秦兵文 Dust device and coal-winning machine
CN115182727A (en) * 2022-08-23 2022-10-14 中煤科工集团重庆研究院有限公司 A kind of circular drum tracking spray dust suppression device for coal shearer

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105089667A (en) * 2014-05-08 2015-11-25 陕西陕煤黄陵矿业有限公司 Thin coal seam intelligent coal mining technology
CN104389603A (en) * 2014-11-27 2015-03-04 贵州盘江矿山机械有限公司 Coal mining machine foam dust removal system and operation method thereof
CN105201505A (en) * 2015-07-02 2015-12-30 山东科技大学 Gas-water injection device and dust control system for dust produced by cutting of coal cutter
CN105201505B (en) * 2015-07-02 2017-10-13 山东科技大学 A kind of air water injection apparatus and control dirt system for coal-winning machine cut dust
CN105699061A (en) * 2016-02-01 2016-06-22 山东科技大学 Dust production simulation experiment device for heading machine cutting head and experiment method thereof
CN109139007A (en) * 2018-09-21 2019-01-04 中煤科工集团重庆研究院有限公司 Spray injection type dust-containing airflow control method and device with side suction function
CN110306981A (en) * 2018-09-21 2019-10-08 中煤科工集团重庆研究院有限公司 Coal cutter dust airflow control method capable of expanding injection range
CN109139007B (en) * 2018-09-21 2020-05-12 中煤科工集团重庆研究院有限公司 A spray-ejection dust-laden airflow control method and device with side suction function
CN111075446A (en) * 2019-12-09 2020-04-28 中煤科工集团重庆研究院有限公司 High-efficient dust extraction device suitable for even adopt quick-witted low level dirt source
CN111075446B (en) * 2019-12-09 2021-09-28 中煤科工集团重庆研究院有限公司 High-efficient dust extraction device suitable for even adopt quick-witted low level dirt source
CN114893180A (en) * 2022-04-26 2022-08-12 秦兵文 Dust device and coal-winning machine
CN115182727A (en) * 2022-08-23 2022-10-14 中煤科工集团重庆研究院有限公司 A kind of circular drum tracking spray dust suppression device for coal shearer

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Inventor after: Yin Dongping

Inventor after: Zeng Zhaomin

Inventor after: Yuan Dijing

Inventor after: Xu Houxue

Inventor after: Wu Guoyou

Inventor after: Wang Changao

Inventor after: Li Dewen

Inventor after: Zhang Jianbin

Inventor after: Zhang Sheji

Inventor after: Chen Shanwen

Inventor after: Liu Yong

Inventor after: Cai Zhendong

Inventor after: Ma Wei

Inventor before: Wang Changao

Inventor before: Yuan Dijing

Inventor before: Xu Houxue

Inventor before: Wu Guoyou

Inventor before: Li Dewen

Inventor before: Zhang Jianjun

Inventor before: Zhang Sheji

Inventor before: Chen Shanwen

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Free format text: CORRECT: INVENTOR; FROM: WANG CHANGAO LI DEWEN ZHANG JIANJUN ZHANG SHEJI CHEN SHANWEN LIU YONG CAI ZHENDONG MA WEI CENG ZHAOMING YUAN DIJING XU HOUXUE WU GUOYOU TO: YIN DONGPING WANG CHANGAO LI DEWEN ZHANG JIANBIN ZHANG SHEJI CHEN SHANWEN LIU YONG CAI ZHENDONG MA WEI CENG ZHAOMIN YUAN DIJING XU HOUXUE WU GUOYOU

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Granted publication date: 20140507