CN203583072U - Clamping-type false twisting device - Google Patents

Clamping-type false twisting device Download PDF

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CN203583072U
CN203583072U CN201320760016.3U CN201320760016U CN203583072U CN 203583072 U CN203583072 U CN 203583072U CN 201320760016 U CN201320760016 U CN 201320760016U CN 203583072 U CN203583072 U CN 203583072U
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clamping
roller
yarn
false twisting
elastic piece
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何小东
刘霞
刘伟伟
宋均燕
张玉高
赵阳
李刚
贾文杰
罗国
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Guangdong Esquel Textiles Co Ltd
Guilin Esquel Textiles Co Ltd
Changji Esquel Textile Co Ltd
Xinjiang Esquel Textile Co Ltd
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Guangdong Esquel Textiles Co Ltd
Guilin Esquel Textiles Co Ltd
Changji Esquel Textile Co Ltd
Xinjiang Esquel Textile Co Ltd
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Abstract

The utility model provides a clamping-type false twisting device which comprises a false twisting applying system (100) and a transmission system (300). The false twisting applying system (100) comprises a rotating disc (3), a central hole (30) being through along the vertical direction is contained in the rotating disc (3), a hollow pipe (4) is arranged at the lower end of the rotating disc (3), and a false twisting clamping mechanism (7) used for clamping yarn (15) is arranged below the hollow pipe (4). The clamping-type false twisting device is suitable for medium-low count yarn and also suitable for high count yarn like count yarn in 200 even 300 hanks, spinning end breakage rate of high count yarn even ultrahigh count yarn can be effectively lowered, spinning efficiency and yarn yield are improved, and production cost is remarkably lowered; the clamping-type false twisting device is simpler and more convenient to operate, and can be acquired by modifying an existing spinning machine, modification cost is extremely low, added value of the existing spinning machine can be effectively increased, and sustainable development needs are met.

Description

夹持式假捻装置Clamping type false twist device

技术领域technical field

本实用新型涉及纺纱技术领域,具体是一种夹持式假捻装置。The utility model relates to the technical field of spinning, in particular to a clamping type false twisting device.

背景技术Background technique

加捻是短纤维纺纱的重要环节,目前环锭纺仍然是国内外最广泛的纺纱技术,环锭纺由钢制钢丝圈、钢领和高速旋转的锭子构成加捻机构,其独有的气圈和卷绕形态会产生纺纱张力和张力波动,过大的纺纱张力及张力波动会造成在纺纱线断头率升高,限制了锭速的提升和产量的提高。近年来通过纺织工作者的不懈努力,提出了假捻辅助纺纱减少在纺纱线断头的方法及装置,归纳起来有六种形式,第一种是气流旋转假捻,第二种是机械中心旋转假捻,第三种是皮带搓捻假捻,第四种是轮盘搓捻假捻,第五种是轮盘表面摩擦假捻,第六种是龙带切向摩擦假捻。但从实际的可行性来看,只有第二种机械中心旋转假捻实施起来比较方便,而且也在大量应用,而另外的五种假捻形式由于实际效果不佳、或机构过于复杂甚至应用过程中产生其它附加问题,基本上没有实际应用。Twisting is an important part of short fiber spinning. At present, ring spinning is still the most widely used spinning technology at home and abroad. Ring spinning consists of a steel traveler, a steel ring and a high-speed rotating spindle. The air circle and winding form will produce spinning tension and tension fluctuations. Excessive spinning tension and tension fluctuations will cause an increase in the yarn breakage rate, which limits the increase in spindle speed and output. In recent years, through the unremitting efforts of textile workers, a method and device for false twist assisted spinning to reduce yarn breakage in spinning have been proposed. There are six forms in summary. The first is air-flow rotating false twist, and the second is mechanical spinning. Center rotating false twisting, the third is belt twisting false twisting, the fourth is wheel twisting false twisting, the fifth is wheel surface friction false twisting, the sixth is dragon belt tangential friction false twisting. However, from the perspective of practical feasibility, only the second type of mechanical center rotating false twisting is more convenient to implement, and it is also widely used, while the other five false twisting forms are not good because of poor actual effect, or the mechanism is too complicated or even the application process. There are other additional problems in the process, basically no practical application.

虽然机械中心旋转假捻相对实施起来比较方便,但在实际使用过程中仍然存在一些不足之处。例如中国专利CN1453401A,公开日期2003年11月5日,公开了一种《单股无扭矩环锭纱线的加工方法与设备》,该加工方法和设备虽然通过对环锭纱线内部纤维束排列结构和捻度分布的控制,实现了在传统环锭纺纺纱机上加工无扭矩环锭纱,但由于在假捻段存在极大的摩擦,恶化了纱线质量,断头率依然较高,不适合用于高支纱线。Although the mechanical center rotating false twist is relatively convenient to implement, there are still some shortcomings in the actual use process. For example, Chinese patent CN1453401A, published on November 5, 2003, discloses a "processing method and equipment for single-ply torque-free ring-spun yarn". The control of structure and twist distribution realizes the processing of torque-free ring spun yarn on traditional ring spinning machines, but due to the great friction in the false twist section, the yarn quality is deteriorated, and the yarn breakage rate is still high. Suitable for high count yarns.

实用新型内容Utility model content

为了解决现有假捻装置的断头率较高的技术问题。本实用新型提供了一种夹持式假捻装置,该夹持式假捻装置不仅适用于中低支纱,还适用于高支纱例如200英支甚至300英支纱线,能有效地降低高支纱线甚至超高支纱线的纺纱断头率,提高纺纱效率及纱线制成率,显著降低生产成本。In order to solve the technical problem that the broken end rate of the existing false twisting device is high. The utility model provides a clamping type false twisting device, which is not only suitable for medium and low-count yarns, but also suitable for high-count yarns such as 200-count or even 300-count yarns, which can effectively reduce the Spinning breakage rate of high-count yarn or even ultra-high-count yarn, improve spinning efficiency and yarn yield, and significantly reduce production cost.

本实用新型为解决其技术问题采用的技术方案是:一种夹持式假捻装置,包括假捻施加系统和传动系统;假捻施加系统包括旋转盘,旋转盘内含有沿竖直方向贯通的中心孔,旋转盘的下端设有空心管,空心管的下方设有用于夹持纱线的假捻夹持机构;传动系统包括马达、连接马达与旋转盘的传动带。The technical scheme adopted by the utility model to solve the technical problem is: a clamping type false twisting device, including a false twisting application system and a transmission system; the false twisting application system includes a rotating disk, and the rotating disk contains The central hole and the lower end of the rotating disc are provided with a hollow tube, and the lower part of the hollow tube is provided with a false twist clamping mechanism for clamping the yarn; the transmission system includes a motor, a transmission belt connecting the motor and the rotating disc.

假捻夹持机构包括设置在空心管下方的沿水平方向对称设置的左弹片和右弹片,左弹片和右弹片能够夹持纱线。The false-twisting clamping mechanism includes a left elastic piece and a right elastic piece arranged symmetrically along the horizontal direction under the hollow tube, and the left elastic piece and the right elastic piece can clamp the yarn.

左弹片和右弹片相互平行,左弹片和右弹片均垂直于水平面。The left shrapnel and the right shrapnel are parallel to each other, and the left shrapnel and the right shrapnel are all perpendicular to the horizontal plane.

空心管的下方连接有支撑竖杆,左弹片和右弹片通过横杆连接,横杆与该支撑竖杆连接,该支撑竖杆内含有沿竖直方向设置的滑槽,横杆能够沿着该滑槽上下移动。The bottom of the hollow tube is connected with a support vertical bar, and the left elastic piece and the right elastic piece are connected by a cross bar, and the cross bar is connected with the support vertical bar. The support vertical bar contains a chute arranged in the vertical direction, and the horizontal bar can The chute moves up and down.

在左弹片的左侧,横杆上设有调节螺母,调节螺母与左弹片之间设有弹簧;在右弹片的右侧,横杆上设有用于固定右弹片的固定块。On the left side of the left shrapnel, the cross bar is provided with an adjusting nut, and a spring is arranged between the adjusting nut and the left shrapnel; on the right side of the right shrapnel, the cross bar is provided with a fixing block for fixing the right shrapnel.

左弹片和右弹片之间形成了上钳口和下钳口,空心管的下端与上钳口之间的距离为1mm~20mm,上钳口与下钳口之间的距离为1mm~20mm,左弹片和右弹片之间的夹持力为5cN~20cN。The upper jaw and the lower jaw are formed between the left shrapnel and the right shrapnel, the distance between the lower end of the hollow tube and the upper jaw is 1 mm to 20 mm, and the distance between the upper jaw and the lower jaw is 1 mm to 20 mm. The clamping force between the left shrapnel and the right shrapnel is 5cN-20cN.

假捻夹持机构包括设置在空心管下方用于夹持纱线的上罗拉和下罗拉,上罗拉和下罗拉相切,空心管的下方连接有左支架和右支架,上罗拉通过旋转臂与左支架连接,旋转臂与左支架转动连接,下罗拉与右支架连接。The false twist clamping mechanism includes the upper roller and the lower roller which are arranged under the hollow tube for clamping the yarn. The upper roller and the lower roller are tangent to each other. The left support is connected, the swivel arm is rotationally connected with the left support, and the bottom roller is connected with the right support.

上罗拉的重心和下罗拉的重心位于空心管的中心线上,上罗拉的直径和下罗拉的直径为0.5cm~1cm,上罗拉的下端和下罗拉的上端之间形成的夹持点与空心管的下端面之间的距离为0.8cm~3cm。The center of gravity of the upper roller and the lower roller is located on the center line of the hollow tube, the diameter of the upper roller and the lower roller is 0.5cm to 1cm, the clamping point formed between the lower end of the upper roller and the upper end of the lower roller and the hollow tube The distance between the lower end surfaces of the tubes is 0.8 cm to 3 cm.

假捻夹持机构包括设置在空心管下方的左夹纱块和右夹纱块,左夹纱块和右夹纱块通过横杆连接,左夹纱块能够在横杆上左右滑动,左夹纱块和右夹纱块相接触的部位为用于夹持纱线的夹持点,夹持点位于左夹纱块和右夹纱块的下部,横杆上设有用于调节左夹纱块和右夹纱块之间夹持力大小的弹簧,夹持点至空心管之间的距离为1mm~30mm。The false twist clamping mechanism includes a left yarn clamping block and a right yarn clamping block arranged under the hollow tube. The left yarn clamping block and the right yarn clamping block are connected by a cross bar. The left yarn clamping block can slide left and right on the cross bar. The part where the yarn block and the right clamping block are in contact is the clamping point for clamping the yarn. The clamping point is located at the lower part of the left yarn clamping block and the right clamping block. The clamping force of the spring between the right yarn clamping block and the clamping point is 1 mm to 30 mm from the hollow tube.

传动系统还包括用于使传动带和旋转盘分离的皮带剥离机构,皮带剥离机构包括第一分离罗拉和第二分离罗拉,旋转盘设置在第一分离罗拉和第二分离罗拉之间,第一分离罗拉连接有第一罗拉支撑杆,第二分离罗拉连接有第二罗拉支撑杆,第一罗拉支撑杆和第二罗拉支撑杆通过折形杆连接,折形杆连接有把手,把手能够推动第一分离罗拉和第二分离罗拉使传动带向远离旋转盘的方向移动并使传动带与旋转盘分离。The transmission system also includes a belt stripping mechanism for separating the transmission belt and the rotating disc. The belt stripping mechanism includes a first separating roller and a second separating roller. The rotating disk is arranged between the first separating roller and the second separating roller. The rollers are connected with a first roller support bar, and the second separation roller is connected with a second roller support bar. The first roller support bar and the second roller support bar are connected by a folding bar, and the folding bar is connected with a handle, and the handle can push the first roller. The separation roller and the second separation roller move the transmission belt away from the rotary disk and separate the transmission belt from the rotary disk.

本实用新型的有益效果是:该夹持式假捻装置不仅适用于中低支纱,还适用于高支纱例如200英支甚至300英支纱线,能有效地降低高支纱线甚至超高支纱线的纺纱断头率,提高纺纱效率及纱线制成率,显著降低生产成本;同时该装置操作更加简单方便,可以在现有细纱机上改造,改造成本极低,同时可以有效增加现有细纱机的附加值,符合可持续发展需要。The beneficial effect of the utility model is: the clamping type false twist device is not only suitable for medium and low-count yarns, but also suitable for high-count yarns such as 200-count or even 300-count yarns, which can effectively reduce high-count yarns and even super-count yarns. Spinning breakage rate of high-count yarns improves spinning efficiency and yarn production rate, and significantly reduces production costs; at the same time, the device is more simple and convenient to operate, and can be retrofitted on existing spinning frames with extremely low retrofit costs. Effectively increase the added value of the existing spinning frame and meet the needs of sustainable development.

附图说明Description of drawings

下面结合附图对本实用新型所述的夹持式假捻装置作进一步详细的描述。The clip-type false twisting device described in the present invention will be further described in detail below in conjunction with the accompanying drawings.

图1是实施例1中夹持式假捻装置的工作状态示意图。Fig. 1 is a schematic diagram of the working state of the clamping false twisting device in Embodiment 1.

图2是实施例1中假捻施加系统的工作状态示意图。Fig. 2 is a schematic view of the working state of the false twist applying system in embodiment 1.

图3是图2中A部位的放大视图。Fig. 3 is an enlarged view of part A in Fig. 2 .

图4是实施例1中假捻施加系统的放大示意图。FIG. 4 is an enlarged schematic view of a false twist applying system in Embodiment 1. FIG.

图5是实施例2中假捻施加系统的工作状态示意图。Fig. 5 is a schematic diagram of the working state of the false twist applying system in Embodiment 2.

图6是实施例3中假捻施加系统的示意图。FIG. 6 is a schematic diagram of a false twist applying system in Embodiment 3. FIG.

图7是皮带剥离机构的主视图。Fig. 7 is a front view of the belt peeling mechanism.

图8是皮带剥离机构的俯视图。Fig. 8 is a plan view of the belt stripping mechanism.

其中1.上固定轴承,2.下固定轴承,3.旋转盘,4.空心管,5.左支撑竖杆,6.横杆,7.假捻夹持机构,8.右支撑竖杆,9.导纱钩,10.纱管,11.钢领,12.钢丝圈,13.超前罗拉,14.超前皮辊,15.纱线,16.马达,30.中心孔,100.假捻施加系统,200.皮带剥离机构,201.把手,202.传动带,203.第一分离罗拉,204.第二分离罗拉,205.折形杆,207.第一罗拉支撑杆,208.第二罗拉支撑杆,209.把手头,300.传动系统,501.左支撑竖杆上部,502.左支撑竖杆下部,503.右支撑竖杆上部,504.右支撑竖杆下部,505.上钳口,506.下钳口,600.横杆调节顶丝,710.左弹片,711.右弹片,712.弹簧,713.固定块,714.调节螺母,720.左夹纱块,721.右夹纱块,722.弹簧,723.横杆,724.夹持点,730.上罗拉,731.下罗拉,732.活动轴,733.左支架,734.右支架,735.旋转臂,736、夹持点。1. Upper fixed bearing, 2. Lower fixed bearing, 3. Rotary disc, 4. Hollow tube, 5. Left support vertical bar, 6. Cross bar, 7. False twist clamping mechanism, 8. Right support vertical bar, 9. Guide hook, 10. Bobbin, 11. Steel ring, 12. Traveler, 13. Lead roller, 14. Lead roller, 15. Yarn, 16. Motor, 30. Center hole, 100. False twist Application system, 200. belt peeling mechanism, 201. handle, 202. transmission belt, 203. first separation roller, 204. second separation roller, 205. folding rod, 207. first roller support rod, 208. second roller Support bar, 209. Handle, 300. Transmission system, 501. Upper part of left support vertical bar, 502. Lower part of left support vertical bar, 503. Upper part of right support vertical bar, 504. Lower part of right support vertical bar, 505. Upper jaw , 506. Lower jaw, 600. Cross bar adjustment top wire, 710. Left shrapnel, 711. Right shrapnel, 712. Spring, 713. Fixing block, 714. Adjusting nut, 720. Left yarn clamping block, 721. Right clamping Yarn block, 722. spring, 723. crossbar, 724. clamping point, 730. top roller, 731. bottom roller, 732. movable shaft, 733. left support, 734. right support, 735. swivel arm, 736, Gripping point.

具体实施方式Detailed ways

实施例1Example 1

下面结合附图对本实用新型所述的夹持式假捻装置作进一步详细的说明。一种夹持式假捻装置,包括假捻施加系统100和传动系统300;假捻施加系统100包括旋转盘3,旋转盘3内含有沿竖直方向贯通的中心孔30,旋转盘3的下端设有空心管4,空心管4的下方设有用于夹持纱线15的假捻夹持机构7;传动系统300包括马达16、连接马达16与旋转盘3的传动带202,如图1、图2、图3和图4所示。The clip-type false twisting device described in the present invention will be further described in detail below in conjunction with the accompanying drawings. A clamping type false twisting device, comprising a false twist application system 100 and a transmission system 300; the false twist application system 100 includes a rotating disk 3, the rotating disk 3 contains a central hole 30 vertically through, the lower end of the rotating disk 3 A hollow tube 4 is provided, and a false twist clamping mechanism 7 for clamping the yarn 15 is provided below the hollow tube 4; the transmission system 300 includes a motor 16, a transmission belt 202 connecting the motor 16 and the rotating disk 3, as shown in Fig. 1 and Fig. 2. As shown in Figure 3 and Figure 4.

假捻施加系统100设置有假捻点且可上下调节,传动系统300可以被独立的控制,假捻施加系统100还包括起固定支撑作用的上固定轴承1和下固定轴承2。上固定轴承1和下固定轴承2通过支撑杆或铁板固定于机架上。The false twist application system 100 is provided with a false twist point and can be adjusted up and down, and the transmission system 300 can be independently controlled. The false twist application system 100 also includes an upper fixed bearing 1 and a lower fixed bearing 2 which function as fixed supports. The upper fixed bearing 1 and the lower fixed bearing 2 are fixed on the frame by a support rod or an iron plate.

在本实施例中,假捻夹持机构7包括设置在空心管4下方的沿水平方向对称设置的左弹片710和右弹片711,左弹片710和右弹片711能够夹持纱线15,如图2和图4所示。左弹片710和右弹片711相互平行,左弹片710和右弹片711均垂直于水平面。In this embodiment, the false twist clamping mechanism 7 includes a left elastic piece 710 and a right elastic piece 711 arranged symmetrically in the horizontal direction below the hollow tube 4, and the left elastic piece 710 and the right elastic piece 711 can clamp the yarn 15, as shown in the figure 2 and Figure 4. The left elastic piece 710 and the right elastic piece 711 are parallel to each other, and both the left elastic piece 710 and the right elastic piece 711 are perpendicular to the horizontal plane.

空心管4的下方连接有支撑竖杆,左弹片710和右弹片711通过横杆6连接,横杆6与该支撑竖杆连接,该支撑竖杆内含有沿竖直方向设置的滑槽,横杆6能够沿着该滑槽上下移动。具体的,支撑竖杆包括左支撑竖杆5和右支撑竖杆8,横杆6的一端与左支撑竖杆5连接,横杆6的另一端与右支撑竖杆8连接,左支撑竖杆5和右支撑竖杆8均设有用于横杆6上下移动的滑槽,横杆6在调整好位置后通过横杆调节顶丝600定位,如图3所示。The bottom of the hollow pipe 4 is connected with a support vertical bar, and the left elastic piece 710 and the right elastic piece 711 are connected by a cross bar 6, and the cross bar 6 is connected with the support vertical bar. The rod 6 can move up and down along the chute. Specifically, the support vertical bar includes a left support vertical bar 5 and a right support vertical bar 8, one end of the cross bar 6 is connected with the left support vertical bar 5, the other end of the cross bar 6 is connected with the right support vertical bar 8, and the left support vertical bar 5 and the right support vertical bar 8 are all provided with a chute for the cross bar 6 to move up and down, and the cross bar 6 adjusts the positioning of the top wire 600 through the cross bar after the position is adjusted, as shown in Figure 3 .

在左弹片710的左侧,横杆6上设有调节螺母714,调节螺母714与左弹片710之间设有弹簧712;在右弹片711的右侧,横杆6上设有用于固定右弹片711的固定块713。通过调节调节螺母714与左弹片710之间的距离来控制左弹片710和右弹片711之间夹持力的大小。On the left side of the left shrapnel 710, the cross bar 6 is provided with an adjusting nut 714, and a spring 712 is arranged between the adjusting nut 714 and the left shrapnel 710; 711 of the fixed block 713 . The clamping force between the left elastic piece 710 and the right elastic piece 711 is controlled by adjusting the distance between the adjusting nut 714 and the left elastic piece 710 .

左弹片710和右弹片711之间形成了上钳口505和下钳口506,空心管4的下端与上钳口505之间的距离为1mm~20mm,上钳口505与下钳口506之间的距离1mm~20mm,左弹片710和右弹片711之间的夹持力为5cN~20cN。具体的,空心管4的下端与上钳口505之间的距离为10mm,上钳口505与下钳口506之间的距离10mm,左弹片710和右弹片711之间的夹持力为20cN,1N=100cN。The upper jaw 505 and the lower jaw 506 are formed between the left elastic piece 710 and the right elastic piece 711, the distance between the lower end of the hollow tube 4 and the upper jaw 505 is 1 mm to 20 mm, and the distance between the upper jaw 505 and the lower jaw 506 is The distance between them is 1mm-20mm, and the clamping force between the left elastic piece 710 and the right elastic piece 711 is 5cN-20cN. Specifically, the distance between the lower end of the hollow tube 4 and the upper jaw 505 is 10mm, the distance between the upper jaw 505 and the lower jaw 506 is 10mm, and the clamping force between the left elastic piece 710 and the right elastic piece 711 is 20cN , 1N=100cN.

旋转盘3的内径为2mm~8mm,旋转盘3的外径为10mm~30mm;旋转盘3的中心孔上端边缘呈倒角;空心管4的内径与旋转盘3中心孔的内径一致或略小于旋转盘3中心孔内径,空心管4的外径为3mm~10mm,空心管的管长为20mm~60mm;空心管4内下端边缘呈倒角,旋转盘3和空心管4的孔道表面粗糙度Ra小于1μm,旋转盘3和空心管4的材料为合金或陶瓷。优选所述的旋转盘3的内径为4mm,旋转盘3的外径为25mm;旋转盘3中心孔上端边缘呈倒角;空心管4的内径与旋转盘3中心孔的内径一致,空心管4的外径为4mm,空心管4的管长为55mm;空心管4内下端边缘呈倒角,旋转盘3和空心管4的孔道表面粗糙度Ra为1μm,旋转盘和空心管的的材料为合金;所述的旋转盘3通过传动带202与固定于机架的马达16连接,在马达16的驱动下带动传动带202,由传动带202的摩擦驱使旋转轴盘3高速旋转。The inner diameter of the rotating disc 3 is 2 mm to 8 mm, and the outer diameter of the rotating disc 3 is 10 mm to 30 mm; the upper edge of the center hole of the rotating disc 3 is chamfered; the inner diameter of the hollow tube 4 is the same as or slightly smaller than the inner diameter of the center hole of the rotating disc 3 The inner diameter of the center hole of the rotating disc 3, the outer diameter of the hollow tube 4 is 3 mm to 10 mm, and the tube length of the hollow tube is 20 mm to 60 mm; Ra is less than 1 μm, and the materials of the rotating disk 3 and the hollow tube 4 are alloy or ceramics. Preferably, the inner diameter of the rotating disk 3 is 4mm, and the outer diameter of the rotating disk 3 is 25mm; the upper edge of the center hole of the rotating disk 3 is chamfered; The outer diameter of the hollow tube 4 is 4 mm, and the tube length of the hollow tube 4 is 55 mm; the inner lower edge of the hollow tube 4 is chamfered, the surface roughness Ra of the rotating disc 3 and the hollow tube 4 is 1 μm, and the material of the rotating disc and the hollow tube is alloy; the rotating disk 3 is connected with the motor 16 fixed on the frame through the transmission belt 202, the driving belt 202 is driven by the motor 16, and the friction of the transmission belt 202 drives the rotating shaft disk 3 to rotate at a high speed.

纺纱时,纱线15从纺纱机的超前罗拉13与超前皮辊14形成钳口输出后,依次进入旋转盘3的中心孔30和空心管4、从空心管引出进入假捻夹持机构7的钳口(即上钳口505和下钳口506之间),再从该钳口引出至导纱钩9,从导纱钩9出来后通过在钢领11上高速运转的钢丝圈12的牵引下完成假捻并卷绕于细纱管10上。During spinning, after the yarn 15 is output from the nip formed by the leading roller 13 and the leading top roller 14 of the spinning machine, it enters the central hole 30 of the rotating disk 3 and the hollow tube 4 in turn, and is led out from the hollow tube into the false twist clamping mechanism. 7 (that is, between the upper jaw 505 and the lower jaw 506), and then lead out from the jaw to the guide hook 9, and pass through the traveler 12 running at high speed on the steel ring 11 after coming out from the guide hook 9 False twisting is completed under the traction and wound on the spun bobbin 10.

本实施例中所用机台为绪森G5/1型集聚纺细纱机,所用原料为新疆100%长绒棉。分别对比纺制了60英支和100英支纯棉纱线,在本实施例中60英支和100英支纱对应的旋转轴盘3速度分别为10000rpm和12500rpm。与传统集聚纺纱比较,本实用新型的假捻装置用于集聚纺纱,可以明显降低断头率,极大提高了生产效率,其中60支假捻装置集聚纺纱断头率降低了80%,100支断头率则降低了85%,同时纱线的其它质量指标没有明显变化。The machine used in this example is Suessen G5/1 compact spinning frame, and the raw material used is 100% long-staple cotton from Xinjiang. 60 British count and 100 British count pure cotton yarns were spun respectively. In this embodiment, the speeds of the rotating shaft disk 3 corresponding to the 60 British count and 100 British count yarns were 10000rpm and 12500rpm respectively. Compared with traditional compact spinning, the false twist device of the utility model is used in compact spinning, which can significantly reduce the breakage rate and greatly improve production efficiency, among which the breakage rate of compact spinning with 60 false twist devices is reduced by 80% , 100 broken end rate was reduced by 85%, while other quality indicators of the yarn did not change significantly.

传动系统300还包括用于使传动带202和旋转盘3分离的皮带剥离机构200,皮带剥离机构200包括第一分离罗拉203和第二分离罗拉204,旋转盘3设置在第一分离罗拉203和第二分离罗拉204之间,第一分离罗拉203连接有第一罗拉支撑杆207,第二分离罗拉204连接有第二罗拉支撑杆208,第一罗拉支撑杆207和第二罗拉支撑杆208通过折形杆205连接,折形杆205可以绕固定点转动,折形杆205连接有把手201,把手201能够推动第一分离罗拉203和第二分离罗拉204使传动带202向远离旋转盘3的方向移动并使传动带202与旋转盘3分离,如图7和图8所示。The transmission system 300 also includes a belt stripping mechanism 200 for separating the transmission belt 202 and the rotating disc 3. The belt stripping mechanism 200 includes a first separating roller 203 and a second separating roller 204, and the rotating disk 3 is arranged on the first separating roller 203 and the second separating roller 204. Between the two separation rollers 204, the first separation roller 203 is connected with the first roller support rod 207, the second separation roller 204 is connected with the second roller support rod 208, and the first roller support rod 207 and the second roller support rod 208 are folded Shaped rod 205 is connected, and folded shape rod 205 can rotate around a fixed point, and folded shape rod 205 is connected with handle 201, and handle 201 can push the first separation roller 203 and the second separation roller 204 to make driving belt 202 move away from the direction of rotating disc 3 And the transmission belt 202 is separated from the rotating disk 3, as shown in Fig. 7 and Fig. 8 .

纺纱过程中需要停止假捻器转动时,如图8所示,压皮带剥离系统的把手201,和把手201连接的把手头209推动折形杆205、第一罗拉支撑杆207、第二罗拉支撑杆208、第一分离罗拉203和第二分离罗拉204一起向上移动,从而使高速运动的皮带202也向上移动而脱离旋转盘3,达到停止假捻器转动的目的。When it is necessary to stop the rotation of the false twister in the spinning process, as shown in Figure 8, the handle 201 of the belt stripping system, and the handle head 209 connected with the handle 201 pushes the folding rod 205, the first roller support rod 207, the second roller The supporting rod 208, the first separating roller 203 and the second separating roller 204 move upward together, so that the belt 202 moving at high speed also moves upward and breaks away from the rotating disk 3, so as to stop the rotation of the false twister.

实施例2Example 2

下面结合附图对本实用新型所述的夹持式假捻装置作进一步详细的说明。一种夹持式假捻装置,包括假捻施加系统100和传动系统300;假捻施加系统100包括旋转盘3,旋转盘3内含有沿竖直方向贯通的中心孔30,旋转盘3的下端设有空心管4,空心管4的下方设有用于夹持纱线15的假捻夹持机构7;传动系统300包括马达16、连接马达16与旋转盘3的传动带202。The clip-type false twisting device described in the present invention will be further described in detail below in conjunction with the accompanying drawings. A clamping type false twisting device, comprising a false twist application system 100 and a transmission system 300; the false twist application system 100 includes a rotating disk 3, the rotating disk 3 contains a central hole 30 vertically through, the lower end of the rotating disk 3 A hollow tube 4 is provided, and a false twist clamping mechanism 7 for clamping the yarn 15 is provided under the hollow tube 4;

在本实施例中,假捻夹持机构7包括设置在空心管4下方用于夹持纱线15的上罗拉730和下罗拉731,上罗拉730和下罗拉731相切,上罗拉730和下罗拉731的切点即为夹持点736,空心管4的下方连接有左支架733和右支架734,上罗拉730通过旋转臂735与左支架733连接,旋转臂735与左支架733通过活动轴732转动连接,下罗拉731与右支架734连接,如图5所示。左支架733可左右移动,左支架733左侧弹簧用于调节上罗拉730与下罗拉731的中心定位。In this embodiment, the false twist clamping mechanism 7 includes an upper roller 730 and a lower roller 731 arranged below the hollow tube 4 for clamping the yarn 15, the upper roller 730 and the lower roller 731 are tangent, and the upper roller 730 and the lower roller The tangent point of the roller 731 is the clamping point 736, the hollow tube 4 is connected with the left bracket 733 and the right bracket 734, the upper roller 730 is connected with the left bracket 733 through the rotating arm 735, and the rotating arm 735 and the left bracket 733 pass through the movable shaft 732 are rotatably connected, and bottom roller 731 is connected with right support 734, as shown in Figure 5. The left support 733 can move left and right, and the spring on the left side of the left support 733 is used to adjust the center location of the upper roller 730 and the lower roller 731.

上罗拉730的重心和下罗拉731的重心位于空心管4的中心线上,上罗拉730的直径和下罗拉731的直径为0.5cm~1cm,上罗拉730的下端和下罗拉731的上端之间形成的夹持点736与空心管4的下端面之间的距离为0.8cm~3cm,优选2cm,可采用类似于实施例1中的方式在左支架733和右支架734上设置滑槽,用以调节夹持点736与空心管4的下端面之间的距离。The center of gravity of the top roller 730 and the center of gravity of the bottom roller 731 are located on the center line of the hollow tube 4, the diameter of the top roller 730 and the diameter of the bottom roller 731 are 0.5cm ~ 1cm, between the lower end of the top roller 730 and the upper end of the bottom roller 731 The distance between the clamping point 736 formed and the lower end surface of the hollow tube 4 is 0.8cm~3cm, preferably 2cm, and a chute can be set on the left bracket 733 and the right bracket 734 in a manner similar to that in Embodiment 1, and use To adjust the distance between the clamping point 736 and the lower end surface of the hollow tube 4 .

纺纱时,纱线15从纺纱机的超前罗拉13与超前皮辊14形成钳口输出后,依次进入旋转盘3的中心孔30和空心管4、从空心管引出进入假捻夹持机构7的夹持点736,再从该夹持点736引出至导纱钩9,从导纱钩9出来后通过在钢领11上高速运转的钢丝圈12的牵引下完成假捻并卷绕于细纱管10上。During spinning, after the yarn 15 is output from the nip formed by the leading roller 13 and the leading top roller 14 of the spinning machine, it enters the central hole 30 of the rotating disk 3 and the hollow tube 4 in turn, and is led out from the hollow tube into the false twist clamping mechanism. 7, and then lead out from the clamping point 736 to the yarn guide hook 9, after coming out from the yarn guide hook 9, under the traction of the traveler 12 running at high speed on the steel ring 11, false twisting is completed and wound on the On the spun bobbin 10.

本实施例中所用机台为绪森G5/1型集聚纺细纱机,所用原料为新疆100%长绒棉。分别对比纺制了80英支和120英支纯棉纱线,在本实施例中80英支和120英支纱对应的旋转轴盘3速度分别为13000rpm和17000rpm。与传统集聚纺纱比较,本实用新型的假捻装置用于集聚纺纱,可以明显降低断头率,极大提高了生产效率,其中80支假捻装置集聚纺纱断头率降低了76%,120支断头率则降低了81%,同时纱线的其它质量指标没有明显变化。The machine used in this example is Suessen G5/1 compact spinning frame, and the raw material used is 100% long-staple cotton from Xinjiang. The 80-count and 120-count pure cotton yarns were spun respectively. In this embodiment, the speeds of the rotating shaft disk 3 corresponding to the 80-count and 120-count yarns were 13,000 rpm and 17,000 rpm, respectively. Compared with traditional compact spinning, the false twist device of the utility model is used in compact spinning, which can significantly reduce the breakage rate and greatly improve the production efficiency, among which the breakage rate of compact spinning with 80 false twist devices is reduced by 76% , 120 broken end rate was reduced by 81%, while other quality indicators of the yarn did not change significantly.

实施例3Example 3

下面结合附图对本实用新型所述的夹持式假捻装置作进一步详细的说明。一种夹持式假捻装置,包括假捻施加系统100和传动系统300;假捻施加系统100包括旋转盘3,旋转盘3内含有沿竖直方向贯通的中心孔30,旋转盘3的下端设有空心管4,空心管4的下方设有用于夹持纱线15的假捻夹持机构7;传动系统300包括马达16、连接马达16与旋转盘3的传动带202。The clip-type false twisting device described in the present invention will be further described in detail below in conjunction with the accompanying drawings. A clamping type false twisting device, comprising a false twist application system 100 and a transmission system 300; the false twist application system 100 includes a rotating disk 3, the rotating disk 3 contains a central hole 30 vertically through, the lower end of the rotating disk 3 A hollow tube 4 is provided, and a false twist clamping mechanism 7 for clamping the yarn 15 is provided under the hollow tube 4;

假捻夹持机构7包括设置在空心管4下方的左夹纱块720和右夹纱块721,左夹纱块720和右夹纱块721通过横杆723连接,左夹纱块720能够在横杆723上左右滑动,左夹纱块720和右夹纱块721相接触的部位为用于夹持纱线15的夹持点724,夹持点724位于左夹纱块720和右夹纱块721的下部,横杆723上设有用于调节左夹纱块720和右夹纱块721之间夹持力大小的弹簧722,如图6所示。夹持力通过横杆723上的弹簧722提供,弹簧722提供的弹力范围为5cN~50cN,左夹纱块720与右夹纱块721的形状可以是圆形、方形或其他任意形状。在本实施例中夹持点724至空心管4下端之间的距离为1mm~30mm,优选为15mm。The false twist clamping mechanism 7 includes a left yarn clamping block 720 and a right yarn clamping block 721 arranged below the hollow tube 4, the left yarn clamping block 720 and the right yarn clamping block 721 are connected by a cross bar 723, and the left yarn clamping block 720 can Slide left and right on the crossbar 723, the part where the left yarn clamping block 720 and the right yarn clamping block 721 are in contact is the clamping point 724 for clamping the yarn 15, and the clamping point 724 is located between the left yarn clamping block 720 and the right yarn clamping block The bottom of the block 721, the cross bar 723 is provided with a spring 722 for adjusting the clamping force between the left yarn clamping block 720 and the right yarn clamping block 721, as shown in Figure 6 . The clamping force is provided by the spring 722 on the cross bar 723, and the elastic force provided by the spring 722 ranges from 5cN to 50cN. The shapes of the left yarn clamping block 720 and the right yarn clamping block 721 can be round, square or other arbitrary shapes. In this embodiment, the distance between the clamping point 724 and the lower end of the hollow tube 4 is 1 mm to 30 mm, preferably 15 mm.

纺纱时,纱线15从纺纱机的超前罗拉13与超前皮辊14形成钳口输出后,依次进入旋转盘3的中心孔30和空心管4、从空心管引出进入假捻夹持机构7的夹持点724,再从该夹持点724引出至导纱钩9,从导纱钩9出来后通过在钢领11上高速运转的钢丝圈12的牵引下完成假捻并卷绕于细纱管10上。During spinning, after the yarn 15 is output from the nip formed by the leading roller 13 and the leading top roller 14 of the spinning machine, it enters the central hole 30 of the rotating disk 3 and the hollow tube 4 in turn, and is led out from the hollow tube into the false twist clamping mechanism. 7, and then lead out from the clamping point 724 to the yarn guide hook 9, after coming out from the yarn guide hook 9, under the traction of the traveler 12 running at high speed on the steel ring 11, false twisting is completed and wound on the On the spun bobbin 10.

本实施例中所用机台为绪森G5/1型集聚纺细纱机,所用原料为新疆100%长绒棉。分别对比纺制了70英支和140英支纯棉纱线,在本实施例中70英支和140英支纱对应的旋转轴盘3速度分别为11000rpm和20000rpm。与传统集聚纺纱比较,本实用新型的假捻装置用于集聚纺纱,可以明显降低断头率,极大提高了生产效率,其中70支假捻装置集聚纺纱断头率降低了90%,140支断头率则降低了84%,同时纱线的其它质量指标没有明显变化。The machine used in this example is Suessen G5/1 compact spinning frame, and the raw material used is 100% long-staple cotton from Xinjiang. The 70-count and 140-count pure cotton yarns were spun respectively. In this embodiment, the speeds of the rotating shaft disk 3 corresponding to the 70-count and 140-count yarns were 11,000 rpm and 20,000 rpm, respectively. Compared with traditional compact spinning, the false twist device of the utility model is used in compact spinning, which can significantly reduce the breakage rate and greatly improve the production efficiency, among which the breakage rate of compact spinning with 70 false twist devices is reduced by 90% , 140 broken end rate was reduced by 84%, while other quality indicators of the yarn did not change significantly.

以上所述,仅为本实用新型的具体实施例,不能以其限定实用新型实施的范围,所以其等同组件的置换,或依本实用新型专利保护范围所作的等同变化与修饰,都应仍属于本专利涵盖的范畴。另外,本实用新型中的技术特征与技术特征之间、技术特征与技术方案之间、技术方案与技术方案之间均可以自由组合使用。The above is only a specific embodiment of the utility model, and it cannot limit the scope of utility model implementation, so the replacement of its equivalent components, or the equivalent changes and modifications made according to the patent protection scope of the utility model should still belong to areas covered by this patent. In addition, the technical features and technical features, technical features and technical solutions, and technical solutions and technical solutions in the utility model can be used in free combination.

Claims (10)

1.一种夹持式假捻装置,其特征在于,所述夹持式假捻装置包括假捻施加系统(100)和传动系统(300);1. A clamping type false twisting device, characterized in that, the clamping type false twisting device comprises a false twisting application system (100) and a transmission system (300); 假捻施加系统(100)包括旋转盘(3),旋转盘(3)内含有沿竖直方向贯通的中心孔(30),旋转盘(3)的下端设有空心管(4),空心管(4)的下方设有用于夹持纱线(15)的假捻夹持机构(7);The false twist application system (100) includes a rotating disk (3), which contains a central hole (30) penetrating in the vertical direction, and a hollow tube (4) is provided at the lower end of the rotating disk (3). A false twist clamping mechanism (7) for clamping the yarn (15) is provided under (4); 传动系统(300)包括马达(16)、连接马达(16)与旋转盘(3)的传动带(202)。The transmission system (300) includes a motor (16), and a transmission belt (202) connecting the motor (16) and the rotating disk (3). 2.根据权利要求1所述的夹持式假捻装置,其特征在于:假捻夹持机构(7)包括设置在空心管(4)下方的沿水平方向对称设置的左弹片(710)和右弹片(711),左弹片(710)和右弹片(711)能够夹持纱线(15)。2. The clamping type false twisting device according to claim 1, characterized in that: the false twisting clamping mechanism (7) includes a left shrapnel (710) arranged symmetrically along the horizontal direction under the hollow tube (4) and The right elastic piece (711), the left elastic piece (710) and the right elastic piece (711) can clamp the yarn (15). 3.根据权利要求2所述的夹持式假捻装置,其特征在于:左弹片(710)和右弹片(711)相互平行,左弹片(710)和右弹片(711)均垂直于水平面。3. The clamping false twisting device according to claim 2, characterized in that: the left elastic piece (710) and the right elastic piece (711) are parallel to each other, and both the left elastic piece (710) and the right elastic piece (711) are perpendicular to the horizontal plane. 4.根据权利要求2所述的夹持式假捻装置,其特征在于:空心管(4)的下方连接有支撑竖杆,左弹片(710)和右弹片(711)通过横杆(6)连接,横杆(6)与该支撑竖杆连接,该支撑竖杆内含有沿竖直方向设置的滑槽,横杆(6)能够沿着该滑槽上下移动。4. The clamping type false twisting device according to claim 2, characterized in that: a support vertical bar is connected below the hollow tube (4), and the left elastic piece (710) and the right elastic piece (711) pass through the cross bar (6) connection, the cross bar (6) is connected with the support vertical bar, and the support vertical bar contains a chute arranged along the vertical direction, and the cross bar (6) can move up and down along the chute. 5.根据权利要求4所述的夹持式假捻装置,其特征在于:在左弹片(710)的左侧,横杆(6)上设有调节螺母(714),调节螺母(714)与左弹片(710)之间设有弹簧(712);在右弹片(711)的右侧,横杆(6)上设有用于固定右弹片(711)的固定块(713)。5. The clamping type false twisting device according to claim 4, characterized in that: on the left side of the left elastic piece (710), an adjusting nut (714) is provided on the cross bar (6), and the adjusting nut (714) is connected with A spring (712) is provided between the left shrapnel (710); on the right side of the right shrapnel (711), a fixing block (713) for fixing the right shrapnel (711) is provided on the cross bar (6). 6.根据权利要求2所述的夹持式假捻装置,其特征在于:左弹片(710)和右弹片(711)之间形成了上钳口(505)和下钳口(506),空心管(4)的下端与上钳口(505)之间的距离为1mm~20mm,上钳口(505)与下钳口(506)之间的距离1mm~20mm,左弹片(710)和右弹片(711)之间的夹持力为5cN~20cN。6. The clamping false twisting device according to claim 2, characterized in that: an upper jaw (505) and a lower jaw (506) are formed between the left elastic piece (710) and the right elastic piece (711), hollow The distance between the lower end of the tube (4) and the upper jaw (505) is 1 mm to 20 mm, the distance between the upper jaw (505) and the lower jaw (506) is 1 mm to 20 mm, the left shrapnel (710) and the right The clamping force between the shrapnels (711) is 5cN-20cN. 7.根据权利要求1所述的夹持式假捻装置,其特征在于:假捻夹持机构(7)包括设置在空心管(4)下方用于夹持纱线(15)的上罗拉(730)和下罗拉(731),上罗拉(730)和下罗拉(731)相切,空心管(4)的下方连接有左支架(733)和右支架(734),上罗拉(730)通过旋转臂(735)与左支架(733)连接,旋转臂(735)与左支架(733)转动连接,下罗拉(731)与右支架(734)连接。7. The clamping type false twisting device according to claim 1, characterized in that: the false twisting clamping mechanism (7) includes a top roller ( 730) and the bottom roller (731), the top roller (730) and the bottom roller (731) are tangent, the bottom of the hollow tube (4) is connected with the left bracket (733) and the right bracket (734), and the top roller (730) passes through The swivel arm (735) is connected with the left support (733), the swivel arm (735) is rotationally connected with the left support (733), and the bottom roller (731) is connected with the right support (734). 8.根据权利要求7所述的夹持式假捻装置,其特征在于:上罗拉(730)的重心和下罗拉(731)的重心位于空心管(4)的中心线上,上罗拉(730)的直径和下罗拉(731)的直径为0.5cm~1cm,上罗拉(730)的下端和下罗拉(731)的上端之间形成的夹持点(736)与空心管(4)的下端面之间的距离为0.8cm~3cm。8. The clamping type false twisting device according to claim 7, characterized in that: the center of gravity of the top roller (730) and the center of gravity of the bottom roller (731) are located on the center line of the hollow tube (4), and the top roller (730) ) and the diameter of the bottom roller (731) are 0.5cm to 1cm, the clamping point (736) formed between the lower end of the top roller (730) and the upper end of the bottom roller (731) and the bottom of the hollow tube (4) The distance between the end faces is 0.8cm-3cm. 9.根据权利要求1所述的夹持式假捻装置,其特征在于:假捻夹持机构(7)包括设置在空心管(4)下方的左夹纱块(720)和右夹纱块(721),左夹纱块(720)和右夹纱块(721)通过横杆(723)连接,左夹纱块(720)能够在横杆(723)上左右滑动,左夹纱块(720)和右夹纱块(721)相接触的部位为用于夹持纱线(15)的夹持点(724),夹持点(724)位于左夹纱块(720)和右夹纱块(721)的下部,横杆(723)上设有用于调节左夹纱块(720)和右夹纱块(721)之间夹持力大小的弹簧(722),夹持点(724)至空心管(4)之间的距离为1mm~30mm。9. The clamping type false twisting device according to claim 1, characterized in that: the false twisting clamping mechanism (7) includes a left yarn clamping block (720) and a right yarn clamping block arranged under the hollow tube (4) (721), the left yarn clamping block (720) and the right clamping yarn block (721) are connected by a cross bar (723), the left yarn clamping block (720) can slide left and right on the cross bar (723), and the left yarn clamping block ( 720) is in contact with the right yarn clamping block (721) as the clamping point (724) for clamping the yarn (15), and the clamping point (724) is located between the left yarn clamping block (720) and the right yarn clamping The lower part of the block (721), the cross bar (723) is provided with a spring (722) for adjusting the clamping force between the left yarn clamping block (720) and the right yarn clamping block (721), and the clamping point (724) The distance to the hollow tube (4) is 1 mm to 30 mm. 10.根据权利要求1所述的夹持式假捻装置,其特征在于:传动系统(300)还包括用于使传动带(202)和旋转盘(3)分离的皮带剥离机构(200),皮带剥离机构(200)包括第一分离罗拉(203)和第二分离罗拉(204),旋转盘(3)设置在第一分离罗拉(203)和第二分离罗拉(204)之间,第一分离罗拉(203)连接有第一罗拉支撑杆(207),第二分离罗拉(204)连接有第二罗拉支撑杆(208),第一罗拉支撑杆(207)和第二罗拉支撑杆(208)通过折形杆(205)连接,折形杆(205)连接有把手(201),把手(201)能够推动第一分离罗拉(203)和第二分离罗拉(204)使传动带(202)向远离旋转盘(3)的方向移动并使传动带(202)与旋转盘(3)分离。10. The clamping type false twisting device according to claim 1, characterized in that: the transmission system (300) further includes a belt stripping mechanism (200) for separating the transmission belt (202) from the rotating disk (3), and the belt The peeling mechanism (200) includes a first separation roller (203) and a second separation roller (204), the rotating disk (3) is arranged between the first separation roller (203) and the second separation roller (204), the first separation The roller (203) is connected with the first roller support rod (207), the second separation roller (204) is connected with the second roller support rod (208), the first roller support rod (207) and the second roller support rod (208) It is connected by the folding rod (205), and the folding rod (205) is connected with the handle (201), and the handle (201) can push the first detaching roller (203) and the second detaching roller (204) to make the transmission belt (202) move away The direction of the rotating disk (3) moves and separates the transmission belt (202) from the rotating disk (3).
CN201320760016.3U 2013-11-26 2013-11-26 Clamping-type false twisting device Expired - Lifetime CN203583072U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103643359A (en) * 2013-11-26 2014-03-19 广东溢达纺织有限公司 Clamping false twisting device
CN110144646A (en) * 2019-05-30 2019-08-20 嘉兴学院 A drawing frame device with strong polymerization ability against air pollution

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103643359A (en) * 2013-11-26 2014-03-19 广东溢达纺织有限公司 Clamping false twisting device
CN110144646A (en) * 2019-05-30 2019-08-20 嘉兴学院 A drawing frame device with strong polymerization ability against air pollution

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