CN203579658U - Synchronous belt speed reducing plane joint robot - Google Patents
Synchronous belt speed reducing plane joint robot Download PDFInfo
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Abstract
本实用新型公开了一种同步带减速平面关节机器人,包括:底座、Z轴电机架、Z轴伺服电机、丝杆、丝杆架、升降座、第一机械臂、第二机械臂、X轴谐波减速器、Y轴盖子、关节轴、R轴盖子和作业主轴,丝杆安装在底座上的角接触球轴承和丝杆架上的角接触球轴承之间,即Z轴,以Z轴为转动中心在Z轴伺服电机和Z轴主、从带轮的作用下带动升降座及升降座上的部件沿Z轴轴向运动;X轴谐波减速器安装在升降座的后端部,以X轴谐波减速器的心部为转动中心带动第一机械臂及第一机械臂上的部件沿X轴转动。与一般平面关节型机器人相比,本实用新型不仅可以确保较高的精度和较大的运动空间,而且大大减少了该平面关节型机器人的制造成本。
The utility model discloses a synchronous belt deceleration planar joint robot, comprising: a base, a Z-axis motor frame, a Z-axis servo motor, a screw rod, a screw rod frame, a lifting seat, a first mechanical arm, a second mechanical arm, an X-axis Harmonic reducer, Y-axis cover, joint shaft, R-axis cover and working spindle, the screw rod is installed between the angular contact ball bearing on the base and the angular contact ball bearing on the screw frame, that is, the Z axis, and the Z axis As the rotation center, under the action of the Z-axis servo motor and the Z-axis master and slave pulleys, the lifting seat and the components on the lifting seat are driven to move axially along the Z-axis; the X-axis harmonic reducer is installed at the rear end of the lifting seat. The first mechanical arm and the components on the first mechanical arm are driven to rotate along the X axis with the center of the X-axis harmonic reducer as the center of rotation. Compared with general planar articulated robots, the utility model can not only ensure higher precision and larger movement space, but also greatly reduce the manufacturing cost of the planar articulated robots.
Description
技术领域 technical field
本实用新型属于工业机器人技术领域,特别是涉及一种同步带减速平面关节机器人。 The utility model belongs to the technical field of industrial robots, in particular to a synchronous belt deceleration planar joint robot. the
背景技术 Background technique
研制通用型并且结构相对简单的平面关节型机器人系统对于机器人的研制和发展也具有一定的借鉴意义。从日本最初实用新型机器人到现在已经超过四十年了,但是平面关节型机器人仍然被认为是自动加工生产中不可或缺的元素。平面关节型机器人在点对点的运动中是最好的机器人,常用于分配、搬运、装载、包装、安放以及装配等作业之中。 The development of general-purpose and relatively simple planar articulated robot system also has certain reference significance for the research and development of robots. It has been more than forty years since the first utility-model robot in Japan, but planar articulated robots are still considered an indispensable element in automatic machining production. Planar articulated robots are the best robots for point-to-point movements, and are often used in tasks such as distribution, handling, loading, packaging, placement, and assembly.
平面关节型机器人的运动轨迹是圆柱形,对比六自由度机器人,它可以更为高效而且精准地完成往返运动。它的运动模仿人的手臂,使用肩关节和肘关节的连接来增加腕关节以及垂直方向的运动,更适合用于那些需要做往返运动的工作环境。 The trajectory of the planar articulated robot is cylindrical. Compared with the six-degree-of-freedom robot, it can complete the reciprocating motion more efficiently and accurately. Its movement imitates the human arm, using the connection of the shoulder joint and the elbow joint to increase the movement of the wrist joint and the vertical direction, which is more suitable for those working environments that need to do back and forth movement.
作为平面关节型机器人,一般地说,当然期望平面关节型机器人的可动范围变大,同时也期望减少该平面关节型机器人机械臂的惯量,降低该机器人的制造成本。 Generally speaking, as a planar articulated robot, it is of course desired to increase the movable range of the planar articulated robot, and at the same time, it is also desired to reduce the inertia of the manipulator of the planar articulated robot to reduce the manufacturing cost of the robot.
实用新型内容 Utility model content
针对所述存在的技术问题,本实用新型的目的在于提供一种同步带减速平面关节机器人,能够使平面关节型机器人的可动范围变大,同时也减少该平面关节型机器人机械臂的惯量,同时也可以降低该平面关节型机器人的制造成本。 In view of the existing technical problems, the purpose of this utility model is to provide a synchronous belt deceleration planar articulated robot, which can increase the movable range of the planar articulated robot and reduce the inertia of the planar articulated robot arm at the same time. At the same time, the manufacturing cost of the planar articulated robot can also be reduced.
为解决所述的技术问题,本实用新型采用以下技术方案: In order to solve the technical problems described, the utility model adopts the following technical solutions:
一种同步带减速平面关节机器人, 包括: 起支承和减震作用的底座;在丝杆和2个光轴的限位作用下沿Z轴方向上上下运动的升降座;第一机械臂,其以与Z轴平行的X轴为转动中心能够转动的安装在所述升降座上;Y轴盖子,被安装在第一机械臂上,支承Y轴减速装置一轴和Y轴减速装置二轴,且具有供Y轴伺服电机轴、Y轴减速装置一轴和Y轴减速装置二轴贯穿的通孔;第二机械臂,其以与X轴平行的Y轴为转动中心能够转动的安装在所述第一机械臂上;作业主轴,其以与Y轴平行的R轴为转动中心能够转动的安装在上述第二机械臂上;R轴盖子,被安装在第二机械臂上,支承作业主轴,且具有供所述作业主轴贯穿的通孔; A synchronous belt deceleration planar joint robot, comprising: a base for support and shock absorption; a lifting seat that moves up and down along the Z-axis direction under the limit action of a screw rod and two optical axes; a first mechanical arm, whose It is rotatably installed on the lifting seat with the X axis parallel to the Z axis as the rotation center; the Y axis cover is installed on the first mechanical arm, supporting the first axis of the Y axis reduction device and the second axis of the Y axis reduction device, And there is a through hole for the shaft of the Y-axis servo motor, the first axis of the Y-axis deceleration device and the second axis of the Y-axis deceleration device; on the first mechanical arm; the working spindle, which is rotatably mounted on the second mechanical arm with the R axis parallel to the Y axis as the rotation center; the R axis cover is installed on the second mechanical arm to support the working spindle , and has a through hole for the working spindle to pass through;
所述两个光轴的上下端都是通过轴肩与底座定位,光轴的上下端与底座上与之相配合的内孔采用间隙配合,光轴上的滑动衬套与升降座通过第一螺钉紧密固定连接,所述丝杆的下部与安装在丝杆架中的第一角接触球轴承配合,升降座通过第一螺钉与丝杆上的丝杆螺帽紧密固定连接,滑动衬套用以降低运动过程的摩擦系数,光轴用以增加Z轴上下运动时的平稳性; The upper and lower ends of the two optical axes are positioned through the shoulders and the base, the upper and lower ends of the optical axis and the matching inner holes on the base adopt a clearance fit, and the sliding bush on the optical axis and the lifting seat pass through the first The screws are tightly and fixedly connected, the lower part of the screw rod is matched with the first angular contact ball bearing installed in the screw rod frame, the lifting seat is tightly connected with the screw nut on the screw rod through the first screw, and the sliding bush is used to Reduce the friction coefficient during the movement process, and the optical axis is used to increase the stability of the Z-axis when moving up and down;
X轴伺服电机与第一机械臂通过螺钉连接在一起,第一机械臂、X轴谐波减速器和升降座通过第二螺钉和第三螺钉连接在一起,从而带动第一机械臂以及第一机械臂上的部件沿X轴转动; The X-axis servo motor and the first mechanical arm are connected together by screws, and the first mechanical arm, X-axis harmonic reducer and lifting seat are connected together by the second screw and the third screw, thus driving the first mechanical arm and the first The parts on the robotic arm rotate along the X axis;
Y轴伺服电机通过螺钉与Y轴盖子紧密固定连接,所述Y轴盖子通过螺钉安装在第一机械臂上,Y轴伺服电机与Y轴一级主动带轮通过同步带驱动连接,Y轴一级主动带轮与设置在Y轴减速装置二轴上的Y轴一级从动带轮通过同步带驱动连接,设置在Y轴减速装置二轴上的Y轴二级主动带轮与设置在Y轴减速装置一轴上Y轴二级从动带轮通过同步带驱动连接,设置在Y轴减速装置一轴上的Y轴三级主动带轮与设置在关节轴上的三级从动带轮通过同步带驱动连接,从而带动第二机械臂和第二机械臂上的部件沿Y轴转动,所述Y轴减速装置一轴及Y轴减速装置二轴通过深沟球轴承平行设置在第一机械臂和Y轴盖子之间; The Y-axis servo motor is tightly and fixedly connected to the Y-axis cover through screws. The Y-axis cover is installed on the first mechanical arm through screws. The first-stage driving pulley is connected to the Y-axis first-stage driven pulley set on the second shaft of the Y-axis reduction device through a synchronous belt drive connection, and the Y-axis secondary driving pulley set on the second shaft of the Y-axis reduction device is connected to the Y-axis second-stage driving pulley set on the Y-axis The Y-axis secondary driven pulley on the first shaft of the Y-axis reduction device is driven and connected by a synchronous belt, and the Y-axis third-stage driving pulley arranged on the first shaft of the Y-axis reduction device and the third-stage driven pulley arranged on the joint shaft The second mechanical arm and the components on the second mechanical arm are driven to rotate along the Y axis through a synchronous belt drive connection. The first axis of the Y-axis reduction device and the second axis of the Y-axis reduction device are arranged in parallel on the first axis through deep groove ball bearings. Between the robotic arm and the Y-axis cover;
从而,所述Y轴伺服电机将运动和扭矩传递到Y轴一级主动带轮上,Y轴一级主动带轮将运动和扭矩传递到Y轴一级从动带轮和Y轴二级主动带轮,Y轴二级主动带轮将运动和扭矩传递到Y轴二级从动带轮和Y轴三级主动带轮上,Y轴三级主动带轮将运动和扭矩传递到Y轴三级从动带轮和第二机械臂上,从而带动第二机械臂和第二机械臂上的部件沿Y轴转动; Thus, the Y-axis servo motor transmits motion and torque to the Y-axis primary driving pulley, and the Y-axis primary driving pulley transmits motion and torque to the Y-axis primary driven pulley and the Y-axis secondary driving pulley. The pulley, the Y-axis secondary driving pulley transmits motion and torque to the Y-axis secondary driven pulley and the Y-axis tertiary driving pulley, and the Y-axis tertiary driving pulley transmits motion and torque to the Y-axis 3rd The stage driven pulley and the second mechanical arm, thereby driving the second mechanical arm and the components on the second mechanical arm to rotate along the Y axis;
关节轴与装在第一机械臂中的第二角接触球轴承通过轴肩配合,所述关节轴与第二角接触球轴承采用过盈配合,所述第一机械臂上的安装孔与第二角接触球轴承采用过渡配合,所述第一机械臂安装孔的下部有一轴承挡板通过螺钉与第一机械臂紧密固定连接,所述第一机械臂安装孔的上部有一轴承外套通过螺钉与第一机械臂紧密固定连接,所述第二机械臂和Y轴三级从动带轮通过平键与关节轴连接,用于传递扭矩,所述关节轴的上部安装有圆螺母,用于第二机械臂的轴向定位; The joint shaft and the second angular contact ball bearing installed in the first mechanical arm are matched through the shaft shoulder, and the joint shaft and the second angular contact ball bearing adopt an interference fit, and the installation hole on the first mechanical arm and the second angular contact ball bearing The two angular contact ball bearings adopt a transition fit. The lower part of the first mechanical arm mounting hole has a bearing baffle that is tightly and fixedly connected with the first mechanical arm through screws. The upper part of the first mechanical arm mounting hole has a bearing sleeve that is connected with the screw The first mechanical arm is tightly and fixedly connected. The second mechanical arm and the Y-axis three-stage driven pulley are connected to the joint shaft through a flat key for torque transmission. A round nut is installed on the upper part of the joint shaft for the first Axial positioning of the second mechanical arm;
所述R轴盖子与第二机械臂通过螺钉紧密固定连接,所述R轴伺服电机与第二机械臂通过螺钉紧密固定连接,所述作业主轴与安装在R轴盖子中的深沟球轴承配合,R轴伺服电机与R轴一级主动带轮驱动连接,R轴一级主动带轮与设置在R轴减速装置二轴上的R轴一级从动带轮通过同步带驱动连接,设置在R轴减速装置二轴的R轴二级主动带轮与设置在R轴减速装置一轴上的R轴二级从动带轮通过同步带驱动连接,设置在R轴减速装置一轴上的R轴三级主动带轮与固连在作业主轴上的R轴三级从动带轮驱动连接,从而带动作业主轴和作业主轴上的部件沿R轴转动,所述R轴减速装置一轴、R轴减速装置二轴及作业主轴通过深沟球轴承平行设置在第二机械臂和R轴盖子之间。 The R-axis cover is tightly fixedly connected with the second mechanical arm through screws, the R-axis servo motor is tightly fixedly connected with the second mechanical arm through screws, and the working spindle cooperates with the deep groove ball bearing installed in the R-axis cover , the R-axis servo motor is driven and connected with the R-axis first-level driving pulley, and the R-axis first-level driving pulley is connected with the R-axis first-level driven pulley set on the second shaft of the R-axis reduction device through a synchronous belt drive connection, which is set at The R-axis secondary driving pulley of the second shaft of the R-axis reduction device is connected to the R-axis secondary driven pulley arranged on the first shaft of the R-axis reduction device through a synchronous belt drive connection, and the R shaft arranged on the first shaft of the R-axis reduction device The three-stage driving pulley of the shaft is driven and connected with the three-stage driven pulley of the R-axis fixedly connected to the working main shaft, so as to drive the working main shaft and the components on the working main shaft to rotate along the R-axis. The two shafts of the shaft reduction device and the working main shaft are arranged in parallel between the second mechanical arm and the R-axis cover through deep groove ball bearings.
从而R轴伺服电机将运动和扭矩传递到R轴一级主动带轮上,R轴一级主动带轮将运动和扭矩传递到R轴一级从动带轮和R轴二级主动带轮上,R轴二级主动带轮将运动和扭矩传递到R轴二级从动带轮和R轴三级主动带轮上,R轴三级主动带轮将运动和扭矩传递到R轴三级从动带轮和作业主轴上,从而带动作业主轴和作业主轴上的部件沿R轴转动。 Thus, the R-axis servo motor transmits motion and torque to the R-axis primary driving pulley, and the R-axis primary driving pulley transmits motion and torque to the R-axis primary driven pulley and the R-axis secondary driving pulley. , the R-axis secondary driving pulley transmits motion and torque to the R-axis secondary driven pulley and the R-axis tertiary driving pulley, and the R-axis tertiary driving pulley transmits motion and torque to the R-axis tertiary slave On the driving pulley and the working main shaft, thereby driving the working main shaft and the parts on the working main shaft to rotate along the R axis.
进一步地,所述Y轴三级主动带轮、Y轴二级从动带轮、Y轴二级主动带轮、Y轴三级从动带轮、R轴一级主动带轮、R轴一级从动带轮、R轴二级从动带轮、R轴二级主动带轮、R轴三级从动带轮、R轴三级主动带轮、Y轴一级从动带轮、Y轴一级主动带轮均采用圆弧齿同步带轮。 Further, the Y-axis three-stage driving pulley, the Y-axis two-stage driven pulley, the Y-axis two-stage driving pulley, the Y-axis three-stage driven pulley, the R-axis one-stage driving pulley, and the R-axis one Stage driven pulley, R axis secondary driven pulley, R axis secondary driven pulley, R axis tertiary driven pulley, R axis tertiary driven pulley, Y axis primary driven pulley, Y axis The primary drive pulley of the shaft adopts arc-toothed synchronous pulley.
进一步地,所述R轴一级主动带轮与R轴一级从动带轮的减速比为4:1,所述R轴二级主动带轮与R轴二级从动带轮的减速比为3:1,所述R轴三级主动带轮与R轴三级从动带轮的减速比为4:1。 Further, the reduction ratio of the R-axis primary driving pulley to the R-axis primary driven pulley is 4:1, and the reduction ratio of the R-axis secondary driving pulley to the R-axis secondary driven pulley is 3:1, and the reduction ratio of the R-axis three-stage driving pulley and the R-axis three-stage driven pulley is 4:1.
Z轴伺服电机通过内六角圆柱头螺钉与电机架紧密固定连接,Z轴伺服电机轴与Z轴同步带轮主动轮通过基米螺钉紧密固定连接,Z轴同步带轮从动轮通过基米螺钉和丝杆轴肩与丝杆配合安装,丝杆与安装在丝杆架中的角接触球轴承和安装在底座中的角接触球轴承配合,升降座与丝杆上的丝杆螺帽通过螺钉紧密固定连接,因此Z轴传动过程:Z轴同步带轮从动轮将转速和扭矩传递给丝杆,丝杆通过丝杆螺帽带动升降座和升降座上的部件一起沿Z轴方向上上下运动。 The Z-axis servo motor is tightly and fixedly connected to the motor frame through hexagon socket head screws, the Z-axis servo motor shaft is tightly connected to the Z-axis synchronous pulley driving wheel through Kimi screws, and the Z-axis synchronous pulley driven wheel is through Kimi screws and The shoulder of the screw shaft is installed with the screw, the screw is matched with the angular contact ball bearing installed in the screw frame and the angular contact ball bearing installed in the base, the lifting seat and the screw nut on the screw are tightly connected by screws Fixed connection, so the Z-axis transmission process: Z-axis synchronous pulley driven wheel transmits the speed and torque to the screw, and the screw drives the lifting seat and the components on the lifting seat to move up and down along the Z-axis direction through the screw nut.
X轴伺服电机与第一机械臂通过内六角圆柱头螺钉紧密固定连接,第一机械臂与谐波减速器通过内六角圆柱头螺钉紧密固定连接,谐波减速器与升降座通过内六角圆柱头螺钉紧密固定连接,X伺服电机轴通过十字滑块联轴器带动减速器运动,即X伺服电机的输出轴带动减速器的输入端运动,从而带动第二机械臂及第二机械臂上的部件一起转动。 The X-axis servo motor and the first mechanical arm are tightly connected with the hexagon socket head screw, the first mechanical arm and the harmonic reducer are tightly connected with the hexagon socket head screw, and the harmonic reducer and the lifting seat are connected through the hexagon socket head. The screws are tightly fixed and connected, and the X servo motor shaft drives the reducer to move through the Oldham coupling, that is, the output shaft of the X servo motor drives the input end of the reducer to move, thereby driving the second mechanical arm and the components on the second mechanical arm Turn together.
本实用新型具有如下优点:采用三级同步带轮作为其减速装置,传动精度较高和在工作过程中无滑动,传动范围大和结构紧凑,本实用新型中Z轴、Y轴和R轴的伺服电机轴采用同步带轮传动的形式,有利于零部件的安排,电机能安放在靠近关节处,减少机械臂的惯量。 The utility model has the following advantages: the three-stage synchronous pulley is used as its deceleration device, the transmission precision is high and there is no slippage in the working process, the transmission range is large and the structure is compact, the servo of Z axis, Y axis and R axis in the utility model The motor shaft adopts the form of synchronous pulley transmission, which is beneficial to the arrangement of parts. The motor can be placed close to the joint to reduce the inertia of the mechanical arm.
在本实用新型的机器人中,将Y轴减速环节设计成三级同步带轮传动的形式,其一是Y轴伺服电机的功率相对于X轴和R轴伺服电机的功率比较小,用以三级同步带轮减速装置的各个同步带轮的形状和质量也比较小;其二第一机械臂的长度和宽度较大,可以有效的为三级同步带轮减速装置提供安装空间,这样不仅减小了第二机械臂上的转动惯量,而且大大缩减了制造该机器人的成本。 In the robot of the utility model, the Y-axis deceleration link is designed in the form of three-stage synchronous pulley transmission, one of which is that the power of the Y-axis servo motor is relatively small compared with the power of the X-axis and R-axis servo motors, and is used for three The shape and quality of each synchronous pulley of the three-stage synchronous pulley reduction device are also relatively small; the length and width of the second first mechanical arm are relatively large, which can effectively provide installation space for the three-stage synchronous pulley reduction device, which not only reduces the The moment of inertia on the second mechanical arm is reduced, and the cost of manufacturing the robot is greatly reduced.
对于Y轴和R轴部分,采用三级同步带轮减速,其减速比能达到48:1,并且圆弧齿同步带轮也具较高的精度,能完成较高的精度定位和传送的功能。 For the Y-axis and R-axis parts, a three-stage synchronous pulley is used for deceleration, and its reduction ratio can reach 48:1, and the arc-toothed synchronous pulley also has high precision, which can complete high-precision positioning and transmission functions .
所以用3对同步带轮取代了在X轴传动中减速比为50:1的谐波减速器,对于Y轴和R轴减速环节而言采用三级同步带轮组减速是可行的,其一,Y轴伺服电机和R轴伺服电机的功率相对于Z轴伺服电机和X轴伺服电机的功率较小,所以用于传递伺服电机转速和扭矩的同步带轮的尺寸和重量较小,不会导致机械臂转动惯量的增大;其二,第一机械臂和第二机械臂的尺寸较大,可以提供安装同步带轮组的安装空间。谐波减速器是一种昂贵的减速器,所以采用三级同步带轮组减速可以大大减小该机器人的制造成本。 Therefore, three pairs of synchronous pulleys are used to replace the harmonic reducer with a reduction ratio of 50:1 in the X-axis transmission. For the Y-axis and R-axis deceleration links, it is feasible to use a three-stage synchronous pulley set for deceleration. , the power of the Y-axis servo motor and R-axis servo motor is smaller than that of the Z-axis servo motor and X-axis servo motor, so the size and weight of the synchronous pulley used to transmit the speed and torque of the servo motor are small and will not This results in an increase in the moment of inertia of the mechanical arm; secondly, the size of the first mechanical arm and the second mechanical arm is larger, which can provide an installation space for installing the synchronous pulley set. Harmonic reducer is an expensive reducer, so the use of three-stage synchronous pulley group deceleration can greatly reduce the manufacturing cost of the robot.
附图说明 Description of drawings
图1是表示本实用新型实施方式所涉及的同步带减速平面关节机器人的剖视示意图。 FIG. 1 is a schematic cross-sectional view showing a synchronous belt deceleration planar joint robot according to an embodiment of the present invention.
图2是表示本实用新型实施方式所涉及的同步带减速平面关节机器人的立体示意图。 Fig. 2 is a schematic perspective view showing a synchronous belt deceleration planar joint robot according to an embodiment of the present invention.
图3是表示本实用新型实施方式所涉及的同步带减速平面关节机器人的Y轴同步带减速装置示意图。 Fig. 3 is a schematic diagram showing the Y-axis synchronous belt deceleration device of the synchronous belt deceleration planar joint robot according to the embodiment of the present invention.
图4是表示本实用新型同步带减速平面关节机器人的俯视示意图。 Fig. 4 is a schematic top view showing the synchronous belt deceleration planar joint robot of the present invention.
图5是表示本实用新型同步带减速平面关节机器人的左视示意图。 Fig. 5 is a schematic left view showing the synchronous belt deceleration planar joint robot of the present invention.
图6是表示本实用新型同步带减速平面关节机器人机械臂的可动范围状态的状态示意图。 Fig. 6 is a state diagram showing the state of the movable range of the mechanical arm of the synchronous belt deceleration planar joint robot of the present invention.
图中:1.Z轴主动带轮;2.Z轴伺服电机; 3.光轴 ;4.Z轴电机架 ;5. Z轴从动带轮 ;6.底座 ;7.丝杆架; 8.第一角接触球轴承; 9.丝杆; 10.丝杆螺帽 ;11.滑动衬套; 12.第一螺钉; 13.升降座;14.第二螺钉 ;15.X轴谐波减速器 ;16.第三螺钉; 17.X轴伺服电机; 18.第一机械臂 ;19.Y轴三级主动带轮; 20. Y轴二级从动带轮; 21.深沟球轴承 ;22. Y轴二级主动带轮; 23.轴承挡板; 24.第二角接触球轴承; 25.轴承外套; 26. Y轴三级从动带轮; 27.R轴一级主动带轮; 28.R轴减速装置一轴; 29. R轴一级从动带轮;30. R轴二级从动带轮; 31. R轴减速装置二轴;32.R轴二级主动带轮; 34.第二机械臂; 35.R轴盖子; 36.R轴三级从动带轮 ; 38.作业主轴 ; 41.R轴三级主动带轮; 42.圆螺母 ;43.R轴伺服电机; 44.关节轴; 45.Y轴一级从动带轮; 46.Y轴盖子 ;47.Y轴减速装置二轴; 48. Y轴减速装置一轴; 49.Y轴一级主动带轮; 50.Y轴伺服电机。
In the figure: 1. Z-axis driving pulley; 2. Z-axis servo motor; 3. Optical axis; 4. Z-axis motor frame; 5. Z-axis driven pulley; 6. Base; 7. Screw frame; 8 .First angular contact ball bearing; 9. Screw rod; 10. Screw nut; 11. Sliding bush; 12. First screw; 13. Lifting seat; 14. Second screw; 15. X-axis
具体实施方式 Detailed ways
下面结合附图和实施例对本实用新型作进一步的阐述 Below in conjunction with accompanying drawing and embodiment the utility model is further elaborated
如图1至图5所示,一种同步带减速平面关节机器人, 包括: 起支承和减震作用的底座6;在丝杆9和2个光轴3的限位作用下沿Z轴方向上上下运动的升降座13;第一机械臂18,其以与Z轴平行的X轴为转动中心能够转动的安装在所述升降座13上;Y轴盖子46,被安装在第一机械臂18上,支承Y轴减速装置一轴48和Y轴减速装置二轴47,且具有供Y轴伺服电机轴、Y轴减速装置一轴48和Y轴减速装置二轴47贯穿的通孔;第二机械臂34,其以与X轴平行的Y轴为转动中心能够转动的安装在所述第一机械臂18上;作业主轴38,其以与Y轴平行的R轴为转动中心能够转动的安装在上述第二机械臂34上;R轴盖子35,被安装在第二机械臂34上,支承作业主轴38,且具有供所述作业主轴38贯穿的通孔; As shown in Figures 1 to 5, a synchronous belt deceleration planar joint robot includes: a base 6 for support and shock absorption; under the limit action of the screw rod 9 and two optical axes 3, along the Z-axis direction The lifting seat 13 that moves up and down; the first mechanical arm 18, which is rotatably mounted on the lifting seat 13 with the X axis parallel to the Z axis as the rotation center; the Y-axis cover 46 is installed on the first mechanical arm 18 On the top, it supports the first shaft 48 of the Y-axis deceleration device and the second shaft 47 of the Y-axis deceleration device, and has a through hole for the Y-axis servo motor shaft, the first shaft 48 of the Y-axis deceleration device, and the second shaft 47 of the Y-axis deceleration device; the second Mechanical arm 34, which is rotatably mounted on the first mechanical arm 18 with the Y axis parallel to the X axis as the rotation center; the working spindle 38 is rotatably mounted with the R axis parallel to the Y axis as the rotation center On the above-mentioned second mechanical arm 34; the R-axis cover 35 is installed on the second mechanical arm 34, supports the working spindle 38, and has a through hole for the working spindle 38 to pass through;
所述两个光轴3的上下端都是通过轴肩与底座6定位,光轴3的上下端与底座6上与之相配合的内孔采用间隙配合,光轴3上的滑动衬套11与升降座13通过第一螺钉12紧密固定连接,所述丝杆9的下部与安装在丝杆架7中的第一角接触球轴承8配合,升降座13通过第一螺钉12与丝杆9上的丝杆螺帽10紧密固定连接,滑动衬套用以降低运动过程的摩擦系数,光轴用以增加Z轴上下运动时的平稳性;
The upper and lower ends of the two
X轴伺服电机17与第一机械臂18通过螺钉连接在一起,第一机械臂18、X轴谐波减速器15和升降座13通过第二螺钉14和第三螺钉16连接在一起,从而带动第一机械臂以及第一机械臂18上的部件沿X轴转动;
The
Y轴伺服电机50通过螺钉与Y轴盖子46紧密固定连接,所述Y轴盖子46通过螺钉安装在第一机械臂18上,Y轴伺服电机50与Y轴一级主动带轮49通过同步带驱动连接,Y轴一级主动带轮49与设置在Y轴减速装置二轴47上的Y轴一级从动带轮45通过同步带驱动连接,设置在Y轴减速装置二轴47上的Y轴二级主动带轮22与设置在Y轴减速装置一轴48上Y轴二级从动带轮20通过同步带驱动连接,设置在Y轴减速装置一轴48上的Y轴三级主动带轮19与设置在关节轴44上的三级从动带轮26通过同步带驱动连接,从而带动第二机械臂34和第二机械臂34上的部件沿Y轴转动,所述Y轴减速装置一轴48及Y轴减速装置二轴47通过深沟球轴承21平行设置在第一机械臂18和Y轴盖子46之间;
The Y-
从而,所述Y轴伺服电机50将运动和扭矩传递到Y轴一级主动带轮49上,Y轴一级主动带轮49将运动和扭矩传递到Y轴一级从动带轮45和Y轴二级主动带轮22上,Y轴二级主动带轮22将运动和扭矩传递到Y轴二级从动带轮20和Y轴三级主动带轮19上,Y轴三级主动带轮19将运动和扭矩传递到Y轴三级从动带轮26和第二机械臂34上,从而带动第二机械臂和第二机械臂34上的部件沿Y轴转动;
Thus, the Y-
关节轴44与装在第一机械臂18中的第二角接触球轴承24通过轴肩配合,所述关节轴44与第二角接触球轴承24采用过盈配合,所述第一机械臂18上的安装孔与第二角接触球轴承24采用过渡配合,所述第一机械臂安装孔的下部有一轴承挡板23通过螺钉与第一机械臂18紧密固定连接,所述第一机械臂18安装孔的上部有一轴承外套25通过螺钉与第一机械臂18紧密固定连接,所述第二机械臂34和Y轴三级从动带轮26通过平键与关节轴44连接,用于传递扭矩,所述关节轴的上部安装有圆螺母42,用于第二机械臂34的轴向定位;
The
所述R轴盖子35与第二机械臂34通过螺钉紧密固定连接,所述R轴伺服电机43与第二机械臂34通过螺钉紧密固定连接,所述作业主轴38与安装在R轴盖子35中的深沟球轴承21配合,R轴伺服电机43与R轴一级主动带轮27驱动连接,R轴一级主动带轮27与设置在R轴减速装置二轴31上的R轴一级从动带轮29通过同步带驱动连接,设置在R轴减速装置二轴31的R轴二级主动带轮32与设置在R轴减速装置一轴28上的R轴二级从动带轮30通过同步带驱动连接,设置在R轴减速装置一轴28上的R轴三级主动带轮41与固连在作业主轴38上的R轴三级从动带轮36驱动连接,从而带动作业主轴38和作业主轴38上的部件沿R轴转动,所述R轴减速装置一轴28、R轴减速装置二轴31及作业主轴38通过深沟球轴承21平行设置在第二机械臂34和R轴盖子35之间。
The R-
从而R轴伺服电机43将运动和扭矩传递到R轴一级主动带轮27上,R轴一级主动带轮27将运动和扭矩传递到R轴一级从动带轮29和R轴二级主动带轮32上,R轴二级主动带轮32将运动和扭矩传递到R轴二级从动带轮30和R轴三级主动带轮41上,R轴三级主动带轮41将运动和扭矩传递到R轴三级从动带轮36和作业主轴38上,从而带动作业主轴和作业主轴38上的部件沿R轴转动。
Thereby the R-
进一步地,所述Y轴三级主动带轮19、Y轴二级从动带轮20、Y轴二级主动带轮22、Y轴三级从动带轮26、R轴一级主动带轮27、R轴一级从动带轮29、R轴二级从动带轮30、R轴二级主动带轮32、R轴三级从动带轮36、R轴三级主动带轮41、Y轴一级从动带轮45、Y轴一级主动带轮49均采用圆弧齿同步带轮。
Further, the Y-axis three-
进一步地,所述R轴一级主动带轮27与R轴一级从动带轮29的减速比为4:1,所述R轴二级主动带轮32与R轴二级从动带轮30的减速比为3:1,所述R轴三级主动带轮41与R轴三级从动带轮36的减速比为4:1。 Further, the reduction ratio of the R-axis primary driving pulley 27 and the R-axis primary driven pulley 29 is 4:1, and the R-axis secondary driving pulley 32 and the R-axis secondary driven pulley The reduction ratio of 30 is 3:1, and the reduction ratio of the R-axis three-stage driving pulley 41 and the R-axis three-stage driven pulley 36 is 4:1.
参考图1所示,所述丝杆9的上部与安装在底座6上的角接触球轴承的内圈过盈配合安装,上部的角接触球轴承的外圈和底座上的内孔之间过渡配合安装,所述丝杆的下部与安装在丝杆架7上的角接触球轴承的内圈过盈配合安装,下部的角接触球轴承的外圈和丝杆架上的阶梯孔之间过渡配合安装。丝杆9的下部还安装有Z轴同步带从动轮5,用以传递给丝杆转速和扭矩,丝杆上的丝杆螺帽10与升降座13通过螺钉紧密固定连接,从而带动升降座和升降座13上的部件沿Z轴上下运动。
Referring to Fig. 1, the upper part of the
本实用新型中的减速装置主要是采用三级同步带轮减速装置,同步带是组成三级同步带轮减速装置的重要部件,同步带传动是由一根内周表面设有等间距齿形的环行带及具有相应吻合的轮所组成。它综合了带传动、链传动和齿轮传动各自的优点。转动时,通过带齿与轮的齿槽相啮合来传递动力。 传输用同步带传动具有准确的传动比,无滑差,可获得恒定的速比,传动平稳,能吸振,噪音小,传动比范围大。 The deceleration device in the utility model mainly adopts a three-stage synchronous pulley deceleration device, and the synchronous belt is an important part of the three-stage synchronous pulley deceleration device. It is composed of endless belt and corresponding matching wheels. It combines the advantages of belt drive, chain drive and gear drive. When turning, the power is transmitted by meshing the teeth with the tooth grooves of the wheel. Synchronous belt drive for transmission has accurate transmission ratio, no slip, can obtain constant speed ratio, stable transmission, can absorb vibration, low noise, and wide range of transmission ratio.
同步带轮采用的是圆弧齿同步带轮,圆弧齿同步带轮是因为其齿形具有圆弧的特点,区别于梯型齿同步带轮和T型同步带轮的方形齿,圆弧齿同步带轮,能够满足大功率的传动,其传动功率比梯型齿和T型齿大3-5倍。 The synchronous pulley adopts arc tooth synchronous pulley. The arc tooth synchronous pulley is because its tooth shape has the characteristics of arc, which is different from the square tooth and arc of trapezoidal tooth synchronous pulley and T-shaped synchronous pulley. Tooth synchronous pulley can meet high-power transmission, and its transmission power is 3-5 times larger than that of trapezoidal and T-shaped teeth.
本实用新型的机器人中的X轴关节部分采用的是谐波减速器15,主要由波发生器、柔性齿轮和刚性齿轮三个基本构件组组成,是一种靠波发生器使柔性齿轮产生可控弹性变形,并与刚性齿轮传递运动和动力的齿轮传动。谐波减速器的上部与第一机械臂18通过螺钉紧密固定连接,谐波减速器15的下部与升降座13通过螺钉紧密固定连接,带动第一机械臂18和第一机械臂18上的部件沿X轴转动。
The X-axis joint part of the robot of the utility model adopts a
Y轴伺服电机50与Y轴盖子46通过螺钉紧密固定连接,Y轴盖子46与第一机械臂18通过螺钉紧密固定连接,Y轴同步带轮轴上的一对深沟球轴承分别和Y轴盖子46和第一机械臂18配合,深沟球轴承的内圈和同步带轮轴过盈配合,外圈和Y轴盖子或第一机械臂上的内孔过渡配合,同步带轮轴上的同步带轮与同步带轮轴通过轴肩和基米螺钉配合安装。所以Y轴传动过程:Y轴伺服电机50将转速和扭矩传递给Y轴第一对同步带轮主动轮49,经过各同步带轮和同步带,将转速和扭矩传递给Y轴关节轴44,带动第二机械臂34和第二机械臂34上的部件转动。
The Y-
R轴伺服电机43与第二机械臂34通过螺钉紧密固定连接,R轴伺服电机轴通过基米螺钉与三级同步带轮中的R轴一级主动带轮27连接在一起,其余各同步带轮通过基米螺钉与同步带轮轴或作业主轴38连接在一起,R轴传动过程:R轴电机轴将转速和扭矩传递给三级同步带轮中的第一对同步带主动轮27,通过三级同步带轮中的带轮和皮带,最终将转速和扭矩传递给作业主轴38。本实用新型中的第一对带轮的减速比为4:1,第二对带轮的减速比为3:1,第三对带轮的减速比为4:1,即三级同步带轮的减速比为48:1。
The R-
在本实用新型的同步带减速平面关节机器人的Y轴关节中,在第一机械臂18的一端内孔中安装支撑关节轴44和用以降低传动过程中机械载荷摩擦系数的一对角接触球轴承,在关节轴44的下部轴承的下端安装一轴承挡板23,用以该轴承的轴向定位,轴承挡板23通过螺钉与第一机械臂紧密固定连接,在关节轴44的上部轴承的上端安装一轴承外套25,用以该轴承的轴向定位,轴承外套通过螺钉与第一机械臂18紧密固定连接,第三对同步带轮从动轮通过平键和轴肩与关节轴44配合,第三对同步带轮从动轮26与第二机械臂34的轴向方向上安装一轴套,用以第三对同步带轮从动轮26的轴向定位,第二机械臂34通过平键和轴肩与关节轴配合,第二机械臂34的轴向方向上安装一对圆螺母42,用以第二机械臂的轴向定位。
In the Y-axis joint of the synchronous belt deceleration planar joint robot of the present invention, a pair of angular contact balls supporting the
参考图6所示,在本实用新型的同步带减速平面关节机器人中,当第二机械臂34的臂向第一机械臂18的臂长方向靠拢呈一直线时,即为机械臂臂长和第二机械臂臂长之差,该平面关节型机器人的回转半径最小;当第一机械臂18的臂和第二机械臂34的臂伸长呈一直线时,即为第一机械臂18臂长和第二机械臂34臂长之和,该平面关节型机器人的回转半径最大。
With reference to shown in Figure 6, in the synchronous belt deceleration planar joint robot of the present utility model, when the arm of the second
本实用新型的上述实施例仅仅是为清楚地说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型权利要求的保护范围之内。 The above-mentioned embodiments of the present utility model are only examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the utility model shall be included in the protection scope of the claims of the utility model.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103624775A (en) * | 2013-11-28 | 2014-03-12 | 华南理工大学 | Synchronous belt deceleration plane joint robot |
| CN104343937A (en) * | 2014-09-17 | 2015-02-11 | 安徽吉晟精密机械科技有限公司 | Two-shaft connecting member for stamping robot |
| CN104369187A (en) * | 2014-09-17 | 2015-02-25 | 安徽吉晟精密机械科技有限公司 | Stamping robot uniaxial assembly |
| CN109760029A (en) * | 2019-03-22 | 2019-05-17 | 中国电子科技集团公司第三十八研究所 | Flat single-arm robot based on synchronous pulley drive |
| CN110549321A (en) * | 2019-09-12 | 2019-12-10 | 苏州龙骐自动化科技有限公司 | robot clamping device for logistics transportation |
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2013
- 2013-11-28 CN CN201320774369.9U patent/CN203579658U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103624775A (en) * | 2013-11-28 | 2014-03-12 | 华南理工大学 | Synchronous belt deceleration plane joint robot |
| CN103624775B (en) * | 2013-11-28 | 2016-01-06 | 华南理工大学 | A kind of Timing Belt deceleration plane joint robot |
| CN104343937A (en) * | 2014-09-17 | 2015-02-11 | 安徽吉晟精密机械科技有限公司 | Two-shaft connecting member for stamping robot |
| CN104369187A (en) * | 2014-09-17 | 2015-02-25 | 安徽吉晟精密机械科技有限公司 | Stamping robot uniaxial assembly |
| CN104343937B (en) * | 2014-09-17 | 2016-07-06 | 安徽吉晟精密机械科技有限公司 | A kind of pressing robot two shaft coupling piece |
| CN109760029A (en) * | 2019-03-22 | 2019-05-17 | 中国电子科技集团公司第三十八研究所 | Flat single-arm robot based on synchronous pulley drive |
| CN110549321A (en) * | 2019-09-12 | 2019-12-10 | 苏州龙骐自动化科技有限公司 | robot clamping device for logistics transportation |
| WO2021046896A1 (en) * | 2019-09-12 | 2021-03-18 | 苏州龙骐自动化科技有限公司 | Robot gripping device for logistic transportation |
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