CN203578991U - Wall-mounted automatic submerged arc horizontal position welding device - Google Patents
Wall-mounted automatic submerged arc horizontal position welding device Download PDFInfo
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- CN203578991U CN203578991U CN201320590919.1U CN201320590919U CN203578991U CN 203578991 U CN203578991 U CN 203578991U CN 201320590919 U CN201320590919 U CN 201320590919U CN 203578991 U CN203578991 U CN 203578991U
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Abstract
The utility model is applicable to the field of welding technology, and provides a wall-mounted automatic submerged arc horizontal position welding device, which comprises a power supply system, a welding device body system for welding automatically, and a control system for controlling the welding device body system to weld. The welding device body system comprises a frame rack, a traveling power device, a guide rail on which the frame rack slides, a wire feeding mechanism for conveying welding wires and a welding gun, wherein the guide rail is fixedly arranged on the wall of a workpiece to be welded, the traveling power device, the wire feeding mechanism and the welding gun are fixedly arranged on the frame rack. According to the wall-mounted automatic submerged arc horizontal position welding device, the submerged arc horizontal position welding and automation of the same are achieved, the welding quality and stability are improved, and the uniformity of welding is ensured; in addition, the automatic welding technique reduced requirements on operation technique of workers, modifies the work environment of the workers, and improves the production efficiency.
Description
Technical field
The utility model belongs to welding technology field, relates in particular to a kind of wall-hanging automatic submerged-arc horizontal position welding equipment.
Background technology
Along with the fast development of China market economy, the main flow trend of building is towards large span and skyscraper future development.And steel construction is as the most frequently used building body in building, because its building time is short, deadweight is light, it is convenient to safeguard, anti-seismic performance strong and architectural appearance can variation etc. characteristic be applied in more and more in engineering construction.This just relates to the connected mode of construction steel structure member, and the most frequently used connected mode has welding, bolt and riveted joint etc.Current, the steel of China before coming into operation nearly 50% and above steel need to be by certain welding processing treatment process, so welding just become the most frequently used construction steel structure connected mode.Simultaneously, because welding this connected mode, there is simple structure, the planform of welding is not limited, saves material, and efficiency is high, can realize the advantages such as automation mechanized operation, make during welding for steel structure in industrial building and civil buildings, occupy absolute advantages for development.
Along with the development spring tide of steel construction, building industry cost of labor increases day by day, and during welding for steel structure work post specialty degree is very high, labour intensity is large.The quantity of welder's deposit cannot meet the demand of steel construction fast development.Meanwhile, artificial welding quality differs, changes shifts frequent, is subject to artificial restriction large.For super-section weld seam and the ultra-thick plate welding of Super High Huge Steel Open structure, manual work poor continuity, difficult quality control.
In addition, building Welding Structure is towards maximizing and high parameter precise treatment future development, and the low and quality of the efficiency of manual welding operation unstable is improving production efficiency and guarantees the problem that constant product quality has to face.At present, there has been significantly lifting in most of industrially developed country aspect welding automatization technology in the world, and ratio has accounted for 80%, and this point just makes it in production efficiency and occupied qualitatively very large advantage.And in China, according to manual operations and the wlding that consumes of automatic welding, calculate, automatic welding ratio only accounts for less than 30%, compares as seen, and we are national has very large gap with the average level of other industrially developed country.The specific (special) requirements of the welding procedure of, slab high-strength in order to meet and long weld seam, accelerates to realize construction steel structure development, and key is to promote weld horizontal, especially the level of automatic welding.So promoting rapidly automatic welding technique just becomes when previous instant problem.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of wall-hanging automatic submerged-arc horizontal position welding equipment, is intended to promote the current automatic welding technique of China.
The utility model is achieved in that a kind of wall-hanging automatic submerged-arc horizontal position welding equipment, comprises power-supply system, for the welder body system of automatic welding and control the control system that described welder body system is carried out welding job; Described welder body system comprises framework frame, walking power set, the guide rail sliding for described framework frame, wire feeder and welding gun for delivery of welding wire, described guide rail is fixedly installed on workpiece wall to be welded, and described walking power set, wire feeder and welding gun are fixedly installed in described framework frame.
Further, drive motors and walking control cabinet that described walking power set comprise pulley, are in transmission connection with described pulley, described pulley is arranged in described framework frame, and can relatively rollably be positioned on described guide rail.
Further, described walking power set also comprise crank mechanism and support wheel, and described pulley comprises driving wheel and driven pulley, and described support wheel is rotatably installed in described framework frame by described crank mechanism, and near described driving wheel; Described crank mechanism comprises and being parallel to each other and not the first axle and the second axle on same axis, described the first axle is rotatably installed on the circle centre position of described support wheel, described the second axle is arranged in described framework frame rotationally, and is fixedly connected with described the first axle.
Further, described welder body system also comprises flux restoring system, described flux restoring system comprises vacuum solder flux bucket, blanking pipe, recovery rifle, air blast and recovery channel, described recovery rifle is close to the weld seam on workpiece, described vacuum solder flux bucket is communicated with described recovery rifle by described blanking pipe, described recovery rifle is communicated with described air blast by recovery channel, and described air blast is communicated with described vacuum solder flux bucket by recovery channel.
Further, described flux restoring system also comprises three-way pipe, and described three-way pipe has first, second and third port, and described recovery rifle comprises that the first recovery rifle and second reclaims rifle; The first port of described three-way pipe described air blast that is tightly connected, described second, third port reclaims rifle by described recovery channel and described first, second respectively and is tightly connected.
Further, described welder body system also comprises the guider for instructing described welding gun to move along appearance of weld desired location, described guider comprises rotation loop bar, generating laser and generating laser fixed axis, on described rotation loop bar, along it, radially offer a through hole, described rotation loop bar is set on described welding gun by described through hole, described generating laser fixed axis is along on the described rotation loop bar of being axially installed in rotation on of described rotation loop bar, and described generating laser is arranged on described generating laser fixed axis.
Further, described welder body system also comprises the solder flux backing device for preventing that solder flux from dropping, and described solder flux backing device is arranged on weld groove below.
Further, described solder flux backing device comprises for the supporting plate of support solder flux, is fixedly arranged on described supporting plate below and adsorbable magnet piece on workpiece wall and is connected in rotationally the unloading turning handle on described magnet piece, described magnet piece is positioned at the side of described supporting plate near described workpiece wall, while rotating described unloading turning handle, one end of described unloading turning handle can be resisted against on described workpiece wall.
Further, described welder body system also comprises adjusting device for welding gun, described adjusting device for welding gun comprises anteroposterior position governor motion, high-low-position governor motion and/or angle of welding gun governor motion, described high-low-position governor motion is arranged on described anteroposterior position governor motion, and can be along the axial relative sliding of vertical described welding gun, described welding gun is arranged on described high-low-position governor motion, and can be along the axial relative sliding of described welding gun.
Further, described anteroposterior position governor motion comprises the first framework, the first swing arm and the first guide post, described the first swing arm and welding gun are parallel to each other, and wear rotationally and be installed on described the first framework, on described the first swing arm and the first framework, be respectively equipped with the screw thread cooperatively interacting, described the first guide post is fixedly installed on described the first framework, and is parallel to each other with described the first swing arm, and described high-low-position governor motion is installed on described the first swing arm and the first guide post.
Further, described high-low-position governor motion comprises the second framework, the second swing arm and the second guide post, described the second framework is installed on described the first swing arm and the first guide post, in described the second framework, be provided with the screw thread that can cooperatively interact with described the first swing arm, described the second swing arm is perpendicular to described welding gun, and be arranged in rotationally on described the second framework, on described the second swing arm and the second framework, be respectively equipped with the screw thread cooperatively interacting, described the second guide post is fixedly installed on described the second framework, and be parallel to each other with described the second swing arm, described welding gun is installed on described the second swing arm and the second guide post.
Further, described high-low-position governor motion also comprises fixture, described fixture is fixedly connected with welding gun, and described fixture is installed on described the second swing arm and the second guide post, is provided with the screw thread that can cooperatively interact with described the second swing arm in described fixture.
Further, described angle of welding gun governor motion comprises runner and handle, and described handle and described runner are in transmission connection, and described runner is fixedly connected with described welding gun.
Further, described machine body frame sets up and is equipped with power set fixed part, wire feeder fixed part and welding gun fixed part, described wire feeder is arranged on described wire feeder fixed part, described walking power set are arranged on described power set fixed part, and described welding gun is arranged on described welding gun fixed part.
Further, described framework frame is provided with balance support wheel near a side of workpiece wall, and described balance support wheel supports workpiece wall, and can roll along the moving direction of described framework frame.
Further, described power-supply system comprises the source of welding current and control cabinet power supply.
Compared with prior art, beneficial effect is the utility model: the utility model has been realized welding and the automation thereof of submerged-arc horizontal, has improved quality and the stability of welding, has guaranteed the uniformity of welding; In addition, welding automatization technology has reduced the requirement to workman's operating technology, has improved workman's work situation, has improved production efficiency.
Accompanying drawing explanation
Fig. 1 is that schematic diagram is looked on the left side that a kind of wall-hanging automatic submerged-arc horizontal position welding equipment that the utility model embodiment provides is suspended in workpiece wall by guide rail.
Fig. 2 is that the master of the wall-hanging automatic submerged-arc horizontal position welding equipment shown in Fig. 1 looks schematic diagram.
Fig. 3 is the structured flowchart of the wall-hanging automatic submerged-arc horizontal position welding equipment shown in Fig. 1.
Fig. 4 is the schematic top plan view of power set of walking in Fig. 1.
Fig. 5 is that the master that the driving wheel of power set is positioned on guide rail that walks in Fig. 4 looks schematic diagram.
Fig. 6 is that the driving wheel of the power set master when built on stilts state that walks in Fig. 4 looks schematic diagram.
Fig. 7 is that the master that the wall-hanging automatic submerged-arc horizontal position welding equipment in Fig. 1 is installed after flux restoring system looks schematic diagram.
Fig. 8 is the perspective view of guider in Fig. 1.
Fig. 9 is the perspective view of solder flux backing device in Fig. 1.
Figure 10 is that schematic diagram is looked on the right side that the solder flux backing device shown in Fig. 9 is arranged in workpiece wall.
Figure 11 is the perspective view of adjusting device for welding gun in Fig. 1.
Figure 12 is the perspective view of the first framework of adjusting device for welding gun shown in Figure 11.
Figure 13 is the perspective view of the second framework of adjusting device for welding gun shown in Figure 11.
Figure 14 is the perspective view of the fixture of adjusting device for welding gun shown in Figure 11.
The specific embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein is only in order to explain the utility model, and be not used in restriction the utility model.
As shown in Figure 1 to Figure 3, for a preferred embodiment of the present utility model, a kind of wall-hanging automatic submerged-arc horizontal position welding equipment 100, the control system 3 and the welding tooling 4 that comprise power-supply system 1, for welder body system 2 and the control welder body system 2 of automatic welding, carry out welding job.
Power-supply system 1 comprises the source of welding current 11 and control cabinet power supply 12.It is the Miller SUB ARC DC800 direct current source of welding current that the source of welding current 11 adopts model, and control cabinet power supply 12 adopts AC220V power supply.
Particularly, please together with reference to figure 4 to Fig. 6, drive motors 212, walking control cabinet 213, the crank mechanism 214 that above line walking power device 21 comprises pulley 211, be in transmission connection with pulley 211 and can be positioned over the support wheel 215 on guide rail 23.Pulley 211 is arranged in framework frame 22, and can relatively rollably be positioned on guide rail 23.Wherein, drive motors 212 adopts direct current worm and gear motor, can make automatic submerged-arc horizontal position welding equipment 100 can be steadily, move reliably, to be applicable to special welding requirements.The function of above-mentioned walking control cabinet 213 comprises:
A, control automatic submerged-arc horizontal position welding equipment 100 direction of travel, the speed of travel and termination walking.
B, control flux restoring system 27(and refer to following) connection and the shutoff of working power.
Connection and the shutoff of C, control walking control cabinet 213 interior power supplys.
Further, pulley 211 comprises driving wheel 211a and driven pulley 211b, and support wheel 215 is rotatably installed in framework frame 22 by crank mechanism 214, and near driving wheel 211a; Crank mechanism 214 comprises and being parallel to each other and not the first axle 2141 and the second axle 2142 on same axis, the first axle 2141 is rotatably installed on the circle centre position of support wheel 215, the second axle 2142 is arranged in framework frame 22 rotationally, and is fixedly connected with the first axle 2141.When once having welded, while needing return, rotating crank 2143, now support wheel 215 rotates around the second axle 2142, and because the second axle 2142 is not at the circle centre position of support wheel 215, therefore now support wheel 215 is equivalent to cam mechanism.In the present embodiment, the second axle 2142 is positioned at the left side of the circle centre position of support wheel 215, now, clockwise rotate crank 2143, the top, right side of support wheel 215 is located on guide rail 23, thereby jack-up be positioned near driving wheel 211a support wheel 215, only have driven pulley 211b and support wheel 215 to be positioned on guide rail 23.Therefore, driving wheel 211a is maked somebody a mere figurehead, and drive motors 212 can not drive this automatic submerged-arc horizontal position welding equipment 100 to move, and by manpower, this automatic submerged-arc horizontal position welding equipment 100 is pushed back to original position fast, realizes returning quickly.
Please together with reference to figure 7, guider 26 comprises rotation loop bar 261, generating laser 262 and generating laser fixed axis 263, on rotation loop bar 261, along it, radially offer a through hole (not shown), rotation loop bar 261 is set on welding gun 25 by through hole, generating laser fixed axis 263 is axially installed in rotation on rotation loop bar 261 along rotation loop bar 261, and generating laser 262 is arranged on generating laser fixed axis 263.When welding starts, generating laser 262 Emission Lasers light beam (not shown)s, regulate the angle of rotating loop bar 261 and generating laser fixed axis 263, and the direction of strafing of laser beam is paralleled with the direction of appearance of weld; In welding process, when the direction of strafing direction and appearance of weld of laser beam occurs when not parallel, the position that need fill welding is adjusted, can be under the indicative function of laser beam, regulate angle and the position of welding gun 25, thereby the position that welding is filled is corresponding with appearance of weld desired position, has guaranteed the straight line moulding of weld seam.
Please together with reference to figure 8, flux restoring system comprises vacuum solder flux bucket 271, blanking pipe 272, reclaims rifle 273, air blast 274, recovery channel 275 and three-way pipe 276, reclaim rifle 273 and be close to the weld seam (not shown) on workpiece 200, vacuum solder flux bucket 271 is communicated with recovery rifle 273 by blanking pipe 272, reclaim rifle 273 and be communicated with air blast 274 by recovery channel 275, air blast 274 is communicated with vacuum solder flux bucket 271 by recovery channel 275.Three-way pipe 276 has first, second and third port 2761,2762,2763, reclaims rifle 273 and comprises that the first recovery rifle 273a and second reclaims rifle 273b; The first port 2761 of three-way pipe 276 air blast 274 that is tightly connected, second, third port 2762,2763 reclaims rifle 273a, 273b by recovery channel 275 and first, second respectively and is tightly connected.
Above-mentioned flux restoring system 27 is two-way flux restoring system, its removal process is as follows: when automatic submerged-arc horizontal position welding equipment 100 is walked toward guide rail 23 1 extreme directions, solder flux (not shown) flows into blanking pipe 272 from vacuum solder flux bucket 271, solder flux flows to weld from blanking pipe 272, helps welding; The muzzle place that cause first reclaims rifle 273a is subject to the suction affects of air blast 274, the first solder flux that reclaims near the weld seam of rifle 273a muzzle is inhaled into the first recovery rifle 273a, and along with recovery channel 275 is through the second port 2762 and first port 2761 of three-way pipe 276, enter air blast 274, then by air blast 274, be blown into the recovery channel 275 of top, get back to vacuum solder flux bucket 271, complete the removal process of a solder flux.When automatic submerged-arc horizontal position welding equipment 100 is walked toward guide rail 23 other end directions, solder flux flows into blanking pipe 272 from vacuum solder flux bucket 271, solder flux flows to weld from blanking pipe 272, the second solder flux that reclaims near the weld seam of rifle 273b muzzle is inhaled into the second recovery rifle 273b from weld, and along with recovery channel 275 is through the 3rd port 2763 and first port 2761 of three-way pipe 276, enter air blast 274, then by air blast 274, be blown into the recovery channel 275 of top, get back to vacuum solder flux bucket 271, complete the removal process of a solder flux.
Please refer to Fig. 1, Fig. 9 and Figure 10, welder body system 2 also comprises the solder flux backing device 28 for preventing that solder flux from dropping, and solder flux backing device 28 is arranged on weld groove 201 belows.Solder flux backing device 28 comprises for the supporting plate 281 of support solder flux, is fixedly arranged on supporting plate 281 belows and adsorbable magnet piece 282 on workpiece 200 walls and is connected in rotationally the unloading turning handle 283 on magnet piece 282, magnet piece 282 is positioned at the side of supporting plate 281 near workpiece 200 walls, while rotating described unloading turning handle 283, one end of unloading turning handle 283 can be resisted against on workpiece 200 walls.
When welding, above-mentioned solder flux backing device 28 is adsorbed on workpiece 200 walls by magnet piece 282, make supporting plate 281 be positioned at the lower end of weld groove 201, supporting plate 281 just can be lived the solder flux support of adding in weld groove 201 like this, thereby can not cause solder flux to drop.After welding, need this solder flux backing device 28 to unload, now, operating personnel rotate unloading turning handle 283, its one end is resisted against on workpiece 200 walls, utilizes the reaction force of workpiece 200 walls that magnet piece 282 is departed from, thereby unload this solder flux backing device 28.This solder flux backing device 28 utilizes magnet piece 282 to be adsorbed on workpiece 200 walls, thereby its supporting plate 281 can be lived the solder flux support of adding in weld groove 201, can not cause solder flux to drop, and has improved welding efficiency and quality.
Please together with reference to figures 11 to Figure 14, welder body system 2 also comprises adjusting device for welding gun 29, this adjusting device for welding gun 29 comprises anteroposterior position governor motion 291, high-low-position governor motion 292 and angle of welding gun governor motion 293, high-low-position governor motion 292 is arranged on anteroposterior position governor motion 291, and can be along the axial relative sliding of welding gun 25, welding gun 25 is arranged on high-low-position governor motion 292, and can be along the axial relative sliding of vertical welding gun 25.
Particularly, anteroposterior position governor motion 291 comprises the first framework 4a, the first swing arm 4b and the first guide post 4c, the first swing arm 4b and welding gun 25 are parallel to each other, and wear rotationally and be installed on the first framework 4a, on the first swing arm 4b and the first framework 4a, be respectively equipped with the screw thread 41b, the 41a that cooperatively interact, it is upper that the first guide post 4c is fixedly installed in the first framework 4a, and be parallel to each other with the first swing arm 4b, and high-low-position governor motion 292 is installed on the first swing arm 4b and the first guide post 4c.
High-low-position governor motion 292 also comprises the second framework 5a, the second swing arm 5b, the second guide post 5c and fixture 5d, the second framework 5a is installed on the first swing arm 4b and the first guide post 4c, in the second framework 5a, be provided with the screw thread 51a that can close with the first swing arm phase 4b interworking, the second swing arm 5b is perpendicular to welding gun 25, and be arranged in rotationally on the second framework 5a, on the second swing arm 5b and the second framework 5a, be respectively equipped with the screw thread 51b cooperatively interacting, 52a, the second guide post 5c is fixedly installed on the second framework 5a, and be parallel to each other with the second swing arm 5b, welding gun 25 is installed on the second swing arm 5b and the second guide post 5c.Fixture 5d is fixedly connected with welding gun 25, and fixture 5d is installed on the second swing arm 5b and the second guide post 5c is upper, is provided with the screw thread 51d that can cooperatively interact with the second swing arm 5b in fixture 5d.
Turn the first swing arm 4b, the second framework 5a is driven toward the direction of the front and back with respect to welding gun 25 and moves by the screw thread 41b on the first swing arm 4b, turn the second swing arm 5b, fixture 5d is driven toward moving with respect to the above-below direction of welding gun 25 by the screw thread 51d on the second swing arm 5b, because the second framework 5a, fixture 5d are all fixedly connected with welding gun 25, there is to each other drive connection, so can regulate the distance of welding gun 25 with respect to weld seam on workpiece 200 walls by above-mentioned anteroposterior position governor motion 291 and high-low-position governor motion 292.
Angle of welding gun governor motion 293 comprises runner 2931 and handle 2932, and handle 2932 is in transmission connection with runner 2931, and runner 2931 is fixedly connected with welding gun 25.
By the rotatable runner 2931 of turn handle 2932, make runner 2931 drive welding gun 25 to rotate, thereby adjustable welding gun 25 is with respect to the angle of weld seam.
Please refer to Fig. 3, control system 3 comprises control module 31, memory 32 and control panel 33, control module 31 is stored in memory 32, control panel 33, for inputting the parameters such as weld groove 201 sizes, welding procedure and calling control module 31, is controlled welder body system 2.
Welding tooling 4 is located and clamping for workpiece 200, can meet location, the clamping of workpiece, guarantees that workpiece 200 accurately locates, and reduces the generation of welding deformation.
The automatic submerged-arc horizontal position welding equipment 100 welding operation processes of the present embodiment are as follows:
1, the master switch of power-on system 1;
2, open the source of welding current 11, after power supply 11 indicator lamps to be welded are bright, can open control cabinet power supply 12;
3, the indicator lamp of case power supply 12 to be controlled bright after, construction voltage parameter is set, set the speed of travel of automatic submerged-arc horizontal position welding equipment 100, and select direction of travel (being welding direction).
State on the implementation in the process of operation, should notice that the installation and removal of all plugs on control cabinet power supply 12 should be guaranteed to carry out under powering-off state.
Through strict data statistic analysis, 5 meters of butt weld tests last 6 hours 45 minutes.Wherein the actual weld time of submerged-arc welding is 295 minutes, accounts for 72.8% of test period; Track 22 sets up 25 minutes time, accounts for 6.2% of test period; 25 minutes device assembles time, account for 6.2% of test period; 60 minutes other ready-to-consume times, account for 14.8% of test period.Welding work efficiency comparative analysis, 18.2 meters of the huge post of single-unit (cross section 5.6 × 3.5m) outer wall weld seam overall lengths, need 10 man-days (do not comprise general work working day), and amounting to weld interval is 80 hours.By introducing 2 automatic submerged-arc horizontal position welding equipment 100, drop into welding job simultaneously, can in 14 hours, complete the filling of the huge column outer wall weld seam of single-unit.The introducing of automatic welding technique, has reduced human cost to a great extent, is about 1/4th of carbon dioxide gas arc welding cost of labor.In addition, automatic submerged-arc horizontal position welding equipment 100 is compared with the artificial welding in scene, have long-time continue Weldability and steady quality, efficiency high, without windproof fire prevention measure, without harm such as dust, arc light, pernicious gases, particularly, in Super High Huge Steel Open structure super-section weld seam and ultra-thick plate welding work, automatic submerged-arc horizontal position welding equipment 100 can overcome the construction Difficulties such as manual work poor continuity, quality control difficulty.The research and discovery of automatic welding technique, imperative, have a extensive future.Research and development and the use of the utility model automatic submerged-arc horizontal position welding equipment 100, will open new situation in the application of construction steel structure industry for automatic welding, and put into practice carrier for the welding equipment research of later stage high-intelligentization provides.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all any modifications of doing within spirit of the present utility model and principle, be equal to and replace and improvement etc., within all should being included in protection domain of the present utility model.
Claims (16)
1. a wall-hanging automatic submerged-arc horizontal position welding equipment, is characterized in that, comprises power-supply system, for the welder body system of automatic welding and control the control system that described welder body system is carried out welding job; Described welder body system comprises framework frame, walking power set, the guide rail sliding for described framework frame, wire feeder and welding gun for delivery of welding wire, described guide rail is fixedly installed on workpiece wall to be welded, and described walking power set, wire feeder and welding gun are fixedly installed in described framework frame.
2. wall-hanging automatic submerged-arc horizontal position welding equipment as claimed in claim 1, it is characterized in that, drive motors and walking control cabinet that described walking power set comprise pulley, are in transmission connection with described pulley, described pulley is arranged in described framework frame, and can relatively rollably be positioned on described guide rail.
3. wall-hanging automatic submerged-arc horizontal position welding equipment as claimed in claim 2, it is characterized in that, described walking power set also comprise crank mechanism and support wheel, described pulley comprises driving wheel and driven pulley, described support wheel is rotatably installed in described framework frame by described crank mechanism, and near described driving wheel; Described crank mechanism comprises and being parallel to each other and not the first axle and the second axle on same axis, described the first axle is rotatably installed on the circle centre position of described support wheel, described the second axle is arranged in described framework frame rotationally, and is fixedly connected with described the first axle.
4. wall-hanging automatic submerged-arc horizontal position welding equipment as claimed in claim 1, it is characterized in that, described welder body system also comprises flux restoring system, described flux restoring system comprises vacuum solder flux bucket, blanking pipe, recovery rifle, air blast and recovery channel, described recovery rifle is close to the weld seam on workpiece, described vacuum solder flux bucket is communicated with described recovery rifle by described blanking pipe, described recovery rifle is communicated with described air blast by recovery channel, and described air blast is communicated with described vacuum solder flux bucket by recovery channel.
5. wall-hanging automatic submerged-arc horizontal position welding equipment as claimed in claim 4, is characterized in that, described flux restoring system also comprises three-way pipe, and described three-way pipe has first, second and third port, and described recovery rifle comprises that the first recovery rifle and second reclaims rifle; The first port of described three-way pipe described air blast that is tightly connected, described second, third port reclaims rifle by described recovery channel and described first, second respectively and is tightly connected.
6. wall-hanging automatic submerged-arc horizontal position welding equipment as claimed in claim 1, it is characterized in that, described welder body system also comprises the guider for instructing described welding gun to move along appearance of weld desired location, described guider comprises rotation loop bar, generating laser and generating laser fixed axis, on described rotation loop bar, along it, radially offer a through hole, described rotation loop bar is set on described welding gun by described through hole, described generating laser fixed axis is along on the described rotation loop bar of being axially installed in rotation on of described rotation loop bar, described generating laser is arranged on described generating laser fixed axis.
7. wall-hanging automatic submerged-arc horizontal position welding equipment as claimed in claim 1, is characterized in that, described welder body system also comprises the solder flux backing device for preventing that solder flux from dropping, and described solder flux backing device is arranged on weld groove below.
8. wall-hanging automatic submerged-arc horizontal position welding equipment as claimed in claim 7, it is characterized in that, described solder flux backing device comprises for the supporting plate of support solder flux, is fixedly arranged on described supporting plate below and adsorbable magnet piece on workpiece wall and is connected in rotationally the unloading turning handle on described magnet piece, described magnet piece is positioned at the side of described supporting plate near described workpiece wall, while rotating described unloading turning handle, one end of described unloading turning handle can be resisted against on described workpiece wall.
9. wall-hanging automatic submerged-arc horizontal position welding equipment as claimed in claim 1, it is characterized in that, described welder body system also comprises adjusting device for welding gun, described adjusting device for welding gun comprises anteroposterior position governor motion, high-low-position governor motion and/or angle of welding gun governor motion, described high-low-position governor motion is arranged on described anteroposterior position governor motion, and can be along the axial relative sliding of vertical described welding gun, described welding gun is arranged on described high-low-position governor motion, and can be along the axial relative sliding of described welding gun.
10. wall-hanging automatic submerged-arc horizontal position welding equipment as claimed in claim 9, it is characterized in that, described anteroposterior position governor motion comprises the first framework, the first swing arm and the first guide post, described the first swing arm and welding gun are parallel to each other, and wear rotationally and be installed on described the first framework, on described the first swing arm and the first framework, be respectively equipped with the screw thread cooperatively interacting, described the first guide post is fixedly installed on described the first framework, and be parallel to each other with described the first swing arm, described high-low-position governor motion is installed on described the first swing arm and the first guide post.
11. wall-hanging automatic submerged-arc horizontal position welding equipment as claimed in claim 10, it is characterized in that, described high-low-position governor motion comprises the second framework, the second swing arm and the second guide post, described the second framework is installed on described the first swing arm and the first guide post, in described the second framework, be provided with the screw thread that can cooperatively interact with described the first swing arm, described the second swing arm is perpendicular to described welding gun, and be arranged in rotationally on described the second framework, on described the second swing arm and the second framework, be respectively equipped with the screw thread cooperatively interacting, described the second guide post is fixedly installed on described the second framework, and be parallel to each other with described the second swing arm, described welding gun is installed on described the second swing arm and the second guide post.
12. wall-hanging automatic submerged-arc horizontal position welding equipment as claimed in claim 11, it is characterized in that, described high-low-position governor motion also comprises fixture, described fixture is fixedly connected with welding gun, and described fixture is installed on described the second swing arm and the second guide post, in described fixture, be provided with the screw thread that can cooperatively interact with described the second swing arm.
13. wall-hanging automatic submerged-arc horizontal position welding equipment as claimed in claim 9, is characterized in that, described angle of welding gun governor motion comprises runner and handle, and described handle and described runner are in transmission connection, and described runner is fixedly connected with described welding gun.
14. wall-hanging automatic submerged-arc horizontal position welding equipment as claimed in claim 1, it is characterized in that, described machine body frame sets up and is equipped with power set fixed part, wire feeder fixed part and welding gun fixed part, described wire feeder is arranged on described wire feeder fixed part, described walking power set are arranged on described power set fixed part, and described welding gun is arranged on described welding gun fixed part.
15. wall-hanging automatic submerged-arc horizontal position welding equipment as described in claim 1 or 14, it is characterized in that, described framework frame is provided with balance support wheel near a side of workpiece wall, and described balance support wheel supports workpiece wall, and can roll along the moving direction of described framework frame.
16. wall-hanging automatic submerged-arc horizontal position welding equipment as claimed in claim 1, is characterized in that, described power-supply system comprises the source of welding current and control cabinet power supply.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320590919.1U CN203578991U (en) | 2013-09-24 | 2013-09-24 | Wall-mounted automatic submerged arc horizontal position welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320590919.1U CN203578991U (en) | 2013-09-24 | 2013-09-24 | Wall-mounted automatic submerged arc horizontal position welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203578991U true CN203578991U (en) | 2014-05-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320590919.1U Withdrawn - After Issue CN203578991U (en) | 2013-09-24 | 2013-09-24 | Wall-mounted automatic submerged arc horizontal position welding device |
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| Country | Link |
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| CN (1) | CN203578991U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103537785A (en) * | 2013-09-24 | 2014-01-29 | 中建钢构有限公司 | Automatic wall-mounted submerged arc horizontal welding equipment |
| CN106513948A (en) * | 2017-01-10 | 2017-03-22 | 中通钢构股份有限公司 | Adsorption type tubular column field welding robot |
-
2013
- 2013-09-24 CN CN201320590919.1U patent/CN203578991U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103537785A (en) * | 2013-09-24 | 2014-01-29 | 中建钢构有限公司 | Automatic wall-mounted submerged arc horizontal welding equipment |
| CN103537785B (en) * | 2013-09-24 | 2016-08-10 | 中建钢构有限公司 | A kind of wall-hanging automatic submerged-arc horizontal position welding equipment |
| CN106513948A (en) * | 2017-01-10 | 2017-03-22 | 中通钢构股份有限公司 | Adsorption type tubular column field welding robot |
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