CN203566053U - Automatic circular seam welding apparatus - Google Patents

Automatic circular seam welding apparatus Download PDF

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Publication number
CN203566053U
CN203566053U CN201320503043.2U CN201320503043U CN203566053U CN 203566053 U CN203566053 U CN 203566053U CN 201320503043 U CN201320503043 U CN 201320503043U CN 203566053 U CN203566053 U CN 203566053U
Authority
CN
China
Prior art keywords
cylinder
depression bar
slide rail
rotating seat
fixed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201320503043.2U
Other languages
Chinese (zh)
Inventor
胡新平
丁玉霞
叶新年
李业龙
陈红兵
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WUHU TONGLI SOLAR ENERGY Co Ltd
Original Assignee
WUHU TONGLI SOLAR ENERGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by WUHU TONGLI SOLAR ENERGY Co Ltd filed Critical WUHU TONGLI SOLAR ENERGY Co Ltd
Priority to CN201320503043.2U priority Critical patent/CN203566053U/en
Application granted granted Critical
Publication of CN203566053U publication Critical patent/CN203566053U/en
Withdrawn - After Issue legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses an automatic circular seam welding apparatus. The apparatus is provided with a rotation stand used for supporting a cylinder body. The rotation stand and a rotation drive device of the rotation stand are fixed to a substrate. The substrate is fixed to a slide rail of an apparatus pedestal and is driven by a first moving path drive device to move along the slide rail. A pillar stands on the rotation stand. The top of the pillar is equipped with a top support holding a cylinder cover. A press rod arranged over the top support is fixed to a telescoping rod of a first cylinder through a rotating shaft and is driven by the telescoping rod to move in a vertical direction, and a welding gun is disposed at one side of the press rod. When the substrate moves along the slide rail to a to-be-machined position, the head of the welding gun is positioned in a seam between the cylinder cover and a cylinder body. The apparatus can automatically load and unload material so as to be improved in work efficiency. Meanwhile, the apparatus has a de-burring function and thus the quality of products after welding is improved.

Description

Automatic circumferential sewing soldering equipment
Technical field
The utility model relates to the welding equipment of cylinder, hydraulic cylinder body and cylinder cap.
Background technology
Cylinder, hydraulic cylinder body and cylinder cap are welded together again after separate machined completes, the welding equipment using is at present circular seam welding machine, and such machinery requirement is manually placed cylinder block and cylinder cover, and welding is subject to manually to put and affect, if welding forward swing is emitted existing deflection, can affect the quality of the rear product of welding, after cylinder block and cylinder cover processing simultaneously, edge can produce burr, if these burrs are not processed totally before boxing, also can have influence on welding quality, be prone to rosin joint, cause product defective.
Utility model content
Technical problem to be solved in the utility model is high, the easy to use, safe and reliable circular seam welding equipment of realizing a kind of automaticity.
To achieve these goals, the technical solution adopted in the utility model is: automatic circumferential sewing soldering equipment, this equipment is provided with for supporting the rotating seat of cylinder body, described rotating seat and rotational driving device thereof are fixed on substrate, described substrate is fixed on the slide rail of equipment base and by the first conduct driving arrangement and drives and move along slide rail, on described rotating seat, stand and have pillar, described pillar top is provided with the jacking that supports cylinder cap, described jacking top is provided with depression bar, described depression bar is fixed on by rotating shaft on the expansion link of the first cylinder and by it and drives vertically operation, described depression bar one side is provided with welding gun, when described substrate moves to position to be processed along slide rail, described welding gun rifle head is positioned at the seam crossing of cylinder cap and cylinder cap.
Described depression bar one side is provided with out air pressure gun, the described air outlet that goes out air pressure gun is extended with a circle wire brush along air-out direction, described go out on the expansion link that air pressure gun is fixed on the second cylinder and by its drive away from near depression bar, the air pressure gun that goes out pushing away described in stretching when the second described cylinder is placed near depression bar position, and when described substrate moves to position to be processed along slide rail, described go out the seam crossing that air pressure gun wire brush is positioned at cylinder cap and cylinder cap.
The first described cylinder is fixed on depression bar slide, described depression bar slide is fixed on depression bar slide rail and by the second conduct driving arrangement and drives and move along depression bar slide rail, it under described depression bar slide rail one end, is the container of placing cylinder cap, under the other end, be rotating seat, described depression bar lower end is fixed with electromagnet.
Described rotating seat one side is provided with container, and opposite side is also provided with finished product travelling belt, and described depression bar slide rail extends to its top to finished product travelling belt one side.
Described automatic circumferential sewing soldering equipment is provided with PLC controller; Between described electromagnet and depression bar, be provided with the first pressure sensor; Between described rotating seat and substrate, be provided with the second pressure sensor; Described pressure sensor output pressure signal is to PLC controller, described PLC controller output control command to rotational driving device, first and second cylinder, first and second conduct driving arrangement, go out air pressure gun and welding gun.
The container of described placement cylinder cap is hollow columnar Plastic Drum, interior through being slightly larger than cylinder cap external diameter.
Described rotating seat is provided with and carries out the spacing circular protrusion of cylinder body or depression.
Described rotating seat side is provided with protective baffle plate, and described protective baffle plate is arc and joins on the column of one side.
The utility model has the advantage of this equipment can automatic charging, blanking, improved operating efficiency, product has flash removed function simultaneously, has also improved the quality of product after welding.
Accompanying drawing explanation
Below the content of every width accompanying drawing expression in the utility model description and the mark in figure are briefly described:
Fig. 1 is automatic circumferential sewing soldering equipment structural representation;
Mark in above-mentioned figure is: 1, rotating seat; 2, pillar; 3, jacking; 4, depression bar; 5, electromagnet; 6, welding gun; 7, cylinder cap; 8, cylinder body.
The specific embodiment
Contrast accompanying drawing below, by the description to embodiment, the specific embodiment of the present utility model is as the effect of the mutual alignment between the shape of each related member, structure, each several part and annexation, each several part and operation principle, manufacturing process and operation using method etc., be described in further detail, with help those skilled in the art to utility model of the present utility model conceive, technical scheme has more complete, accurate and deep understanding.
As shown in Figure 1, automatic circumferential sewing soldering equipment is provided with for supporting the rotating seat 1 of cylinder body 8, for guaranteeing that the accurate rotating seat 1 of material loading is provided with, carry out the spacing circular protrusion of cylinder body 8 or depression, rotating seat 1 is fixed on substrate, and drive rotation by rotational driving device, substrate is fixed on the slide rail of equipment base and by the first conduct driving arrangement and drives and move along slide rail, this the first conduct driving arrangement drives the supreme material level of rotating seat 1 to put and position to be processed, on rotating seat 1, stand and have pillar 2, these pillar 2 tops are provided with the jacking 3 that supports cylinder cap 7, when rotating seat 1 is during in position to be processed, directly over jacking 3, be fixed with depression bar 4, this depression bar 4 is fixed on by rotating shaft on the expansion link of the first cylinder and by it and drives vertically operation, depression bar 4 is slave unit, in depression bar 4 one sides, be provided with welding gun 6, for welding job parts, when substrate moves to position to be processed along slide rail, welding gun 6 rifle heads are positioned at the seam crossing of cylinder cap 7 and cylinder cap 7.
In order to make equipment have the function of removing burr, depression bar 4 one sides are also provided with out air pressure gun, and this is air outlet in the middle of going out air pressure gun, in air outlet outer ring, along air-out direction, is extended with a circle wire brush, so just can, when generally scraping flash removed, burr be blown away.Go out on the expansion link that air pressure gun is fixed on the second cylinder and by its drive away from near depression bar 4, when the second described cylinder pushes away, stretch out air pressure gun and be placed near depression bar 4 positions, and when substrate moves to position to be processed along slide rail, this goes out the seam crossing that air pressure gun wire brush is positioned at cylinder body 8 and cylinder cap 7, can in needs, carry out deburring work like this, in the time of welding, go out air pressure gun and reclaim, do not affect welding job.
In order to improve automation degree of equipment, this equipment can carry out the work of automatic upper cylinder cover 7, specifically, the first cylinder is fixed on depression bar slide, depression bar slide is fixed on depression bar slide rail and by the second conduct driving arrangement and drives and move along depression bar slide rail, rotating seat 1 one sides are provided with container, opposite side is also provided with finished product travelling belt, depression bar slide rail is along container, rotating seat 1 and finished product travelling belt extend, it under depression bar slide rail one end, is the container of placing cylinder cap 7, it under the other end, is finished product travelling belt, it under centre, is rotating seat 1, depression bar 4 lower ends are fixed with electromagnet 5 simultaneously, conveniently carry out feeding.
The container of placing cylinder cap 7 is hollow columnar Plastic Drum, interior through being slightly larger than cylinder cap 7 external diameters, after container is fixing, because cylinder cap 7 is just stuck in container, can well carry out cylinder cap 7 location, the accurate feeding of convenient electromagnetic iron 5, container adopts plastic material can avoid the interference to electromagnet 5 simultaneously.
Because welding job meeting produces high light, eyes to staff damage, and therefore in rotating seat 1 side, are provided with protective baffle plate, and this protective baffle plate is arc and joins on the column of one side, when work, can manually protective baffle plate be kept off between people and equipment.
Whole equipment has PLC controller to control, and in order to coordinate to control between electromagnet 5 and depression bar 4, is provided with the first pressure sensor; Between rotating seat 1 and substrate, be provided with the second pressure sensor, first and second pressure sensor output pressure signal is to PLC controller, PLC controller output control command to rotational driving device, first and second cylinder, first and second conduct driving arrangement, go out air pressure gun and welding gun 6.
Concrete control method is as follows:
System startup work;
During initial state, rotating seat 1 is in treating material loading position, when placing cylinder body 8 to rotating seat 1, this signal is gathered by the second pressure sensor, to be collected after pressure signal, the first conduct driving arrangement drives rotating seat 1 conduct to position to be processed, depression bar 4 under;
The second conduct driving arrangement drives depression bar 4 conducts to the container top of placing cylinder cap 7, prepares to get cylinder cap 7;
After the second conduct driving arrangement conduct puts in place, the first air cylinder driven depression bar 4 is descending, collects pressure signal stop to the first pressure sensor, now represents that electromagnet 5 has touched cylinder cap 7, utilize the first pressure sensor that equipment depression bar 4 is stopped in time descending, avoid device damage;
Electromagnet 5 energisings, the first air cylinder driven depression bar 4 is up, utilizes electromagnet magnetic-adsorption cylinder cap 7;
The second conduct driving arrangement drives depression bar 4 conducts to rotating seat 1 top;
After the second conduct driving arrangement conduct puts in place, the first air cylinder driven depression bar 4 is descending, collects pressure signal stop to the first pressure sensor, now represents that cylinder cap 7 has touched jacking 3, utilize the first pressure sensor that equipment depression bar 4 is stopped in time descending, avoid device damage;
Electromagnet 5 power-off afterwards;
The second cylinder promotes out air pressure gun near depression bar 4, and rotational driving device rotary work and go out air pressure gun blowing work, carries out deburring work afterwards;
After work time rating, stop, the second cylinder shrinks air pressure gun away from depression bar 4;
Welding gun 6 starts welding job, and after having welded, rotational driving device stops the rotation;
Electromagnet 5 energisings, adsorb the finished product having welded, and the first air cylinder driven depression bar 4 is up, and whole finished product is sling;
The second conduct driving arrangement drives depression bar 4 conducts to finished product travelling belt top;
The first air cylinder driven depression bar 4 is descending, collects pressure signal stop to the first pressure sensor, and electromagnet 5 power-off, are placed on finished product on finished product travelling belt simultaneously, are especially transported to next station;
The first air cylinder driven depression bar 4 is up afterwards, and the first conduct driving arrangement drives rotating seat 1 conduct to treating material loading position.
Complete the processing of a product at this point, wait for that staff places another cylinder body 8 to rotating seat 1.
By reference to the accompanying drawings the utility model is exemplarily described above; obviously the utility model specific implementation is not subject to the restrictions described above; as long as adopted the improvement of the various unsubstantialities that method of the present utility model design and technical scheme carry out; or without improving, design of the present utility model and technical scheme are directly applied to other occasion, all within protection domain of the present utility model.

Claims (8)

1. automatic circumferential sewing soldering equipment, it is characterized in that: this equipment is provided with the rotating seat (1) for supporting cylinder body (8), described rotating seat (1) and rotational driving device thereof are fixed on substrate, described substrate is fixed on the slide rail of equipment base and by the first conduct driving arrangement and drives and move along slide rail, the upper vertical pillar (2) that has of described rotating seat (1), described pillar (2) top is provided with the jacking (3) that supports cylinder cap (7), described jacking (3) top is provided with depression bar (4), described depression bar (4) is fixed on by rotating shaft on the expansion link of the first cylinder and by it and drives vertically operation, described depression bar (4) one sides are provided with welding gun (6), when described substrate moves to position to be processed along slide rail, described welding gun (6) rifle head is positioned at the seam crossing of cylinder cap (7) and cylinder body (8).
2. automatic circumferential sewing soldering equipment according to claim 1, it is characterized in that: described depression bar (4) one sides are provided with out air pressure gun, the described air outlet that goes out air pressure gun is extended with a circle wire brush along air-out direction, described go out on the expansion link that air pressure gun is fixed on the second cylinder and by its drive away from near depression bar (4), the air pressure gun that goes out pushing away described in stretching when the second described cylinder is placed near depression bar (4) position, and when described substrate moves to position to be processed along slide rail, described go out the seam crossing that air pressure gun wire brush is positioned at cylinder cap (7) and cylinder body (8).
3. automatic circumferential sewing soldering equipment according to claim 1 and 2, it is characterized in that: the first described cylinder is fixed on depression bar slide, described depression bar slide is fixed on depression bar slide rail and by the second conduct driving arrangement and drives and move along depression bar slide rail, it under described depression bar slide rail one end, is the container of placing cylinder cap (7), under the other end, be rotating seat (1), described depression bar (4) lower end is fixed with electromagnet (5).
4. automatic circumferential sewing soldering equipment according to claim 3, is characterized in that: described rotating seat (1) one side is provided with container, and opposite side is also provided with finished product travelling belt, and described depression bar slide rail extends to its top to finished product travelling belt one side.
5. automatic circumferential sewing soldering equipment according to claim 4, is characterized in that: described automatic circumferential sewing soldering equipment is provided with PLC controller; Between described electromagnet (5) and depression bar (4), be provided with the first pressure sensor; Between described rotating seat (1) and substrate, be provided with the second pressure sensor; Described pressure sensor output pressure signal is to PLC controller, described PLC controller output control command to rotational driving device, first and second cylinder, first and second conduct driving arrangement, go out air pressure gun and welding gun (6).
6. automatic circumferential sewing soldering equipment according to claim 4, is characterized in that: the container of described placement cylinder cap (7) is hollow columnar Plastic Drum, and internal diameter is slightly larger than cylinder cap (7) external diameter.
7. automatic circumferential sewing soldering equipment according to claim 4, is characterized in that: described rotating seat (1) is provided with and carries out cylinder body (8) spacing circular protrusion or depression.
8. according to the automatic circumferential sewing soldering equipment described in claim 4,5 or 6, it is characterized in that: described rotating seat (1) side is provided with protective baffle plate, described protective baffle plate is arc and joins on the column of one side.
CN201320503043.2U 2013-08-16 2013-08-16 Automatic circular seam welding apparatus Withdrawn - After Issue CN203566053U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320503043.2U CN203566053U (en) 2013-08-16 2013-08-16 Automatic circular seam welding apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320503043.2U CN203566053U (en) 2013-08-16 2013-08-16 Automatic circular seam welding apparatus

Publications (1)

Publication Number Publication Date
CN203566053U true CN203566053U (en) 2014-04-30

Family

ID=50533811

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201320503043.2U Withdrawn - After Issue CN203566053U (en) 2013-08-16 2013-08-16 Automatic circular seam welding apparatus

Country Status (1)

Country Link
CN (1) CN203566053U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103447742A (en) * 2013-08-16 2013-12-18 芜湖市同力太阳能有限责任公司 Automatic circumferential seam welding equipment and control method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103447742A (en) * 2013-08-16 2013-12-18 芜湖市同力太阳能有限责任公司 Automatic circumferential seam welding equipment and control method thereof
CN103447742B (en) * 2013-08-16 2015-11-18 芜湖市同力太阳能有限责任公司 Automatic circumferential sewing soldering equipment and control method thereof

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GR01 Patent grant
C14 Grant of patent or utility model
AV01 Patent right actively abandoned

Granted publication date: 20140430

Effective date of abandoning: 20151118

C25 Abandonment of patent right or utility model to avoid double patenting