CN203565958U - 600kN bar material shearing machine - Google Patents
600kN bar material shearing machine Download PDFInfo
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- CN203565958U CN203565958U CN201320781563.XU CN201320781563U CN203565958U CN 203565958 U CN203565958 U CN 203565958U CN 201320781563 U CN201320781563 U CN 201320781563U CN 203565958 U CN203565958 U CN 203565958U
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- shearing
- bar
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- feeding
- sheave
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Abstract
The utility model discloses a 600kN bar material shearing machine, which consists of a shearing mechanism and an automatic feeding mechanism, wherein the shearing mechanism comprises components including a foundation bolt, an electric motor, a regulating screw bolt, a cutting edge seat, a sleeve type shearing mechanism, a shearing movable cutter blade, a slide block, a material blocking head, a fixed length rod, a fixed length regulating handle, a discharging chute, a crank shaft support plate, a crank shaft and the like, a transmission structure arranged inside the shearing mechanism comprises components including a belt, a small belt groove wheel, a large belt groove wheel, an electric motor, a flywheel energy accumulator, a tertiary gear speed reducing mechanism and the like, and the automatic feeding mechanism comprises a support frame, a material conveying mechanism electric motor, a forced material conveying rolling wheel, a material conveying roller, a baffle rod, a transmission chain, a material storage frame and a supporting device. The 600kN bar material shearing machine can meet the automatic feeding, automatic material conveying and automatic shearing of bar materials with the diameters smaller than 40mm. By the application, the 600kN bar material shearing machine has the advantages that the efficiency is high, the shearing precision is accurate, the energy and the materials are saved, and the like.
Description
Technical field
The utility model belongs to field of machining, relates in particular to a kind of 600,000 Ns of bar shears.
Background technology
The sheared blank of minor diameter (as following in 40mm), use punch press to shear at present, punch press is a kind of universal machine, but the design of punch press is comparatively complicated, be generally used for punching press plate parts, if user uses punch press, need designed, designed grinding tool, and be to adopt artificial loading and feeding, operating a punch press needs 2 people to complete the work of 8 hours, and by artificial feeding, will bear huge shearing impact, therefore labour intensity is large, and shear precision is low, labour cost is high, and operating efficiency is not high.
Another cut mode is that this mode is owing to will producing smear metal (metal particle) with metal band sawing machine at present, and the consumption of saw blade is large, causes waste, and therefore not only efficiency is very low, and waste resource.
Summary of the invention
In order to make up the deficiencies in the prior art, the utility model provides 600,000 Ns of bar shears of a kind of automatic charging that meets the following bar of diameter 40mm, self-feeding, automatic shearing, apply this device and have that efficiency is high, shear precision accurately, the advantage such as energy-saving material-saving.
The purpose of this utility model is achieved through the following technical solutions: 600,000 Ns of bar shears, are comprised of shearing mechanism and automatic feed mechanism;
The base of described shearing mechanism is fixed by foundation bolt, motor supports by adjusting bolt, sword seat is provided with telescopic cutting mechanism, telescopic cutting mechanism is provided with shearing moving cutter sheet, shearing moving cutter sheet is connected with slide block, slide block below is provided with backgauge head, backgauge head is connected with scale bar, the outer end of scale bar is provided with scale and adjusts handle, the below of backgauge head is provided with discharging slideway, slide block is connected with bent axle, and bent axle is supported by bent axle gripper shoe, and the rotational frequency of bent axle is realized by the transmission mechanism of shearing mechanism inside;
The below of described automatic feed mechanism is by stent support, in one end of support, be provided with feed mechanism motor, the other end of support is provided with and forces feeding running roller, in the upper surface of support, be uniformly distributed some feeding rollers and pin, dual-side in support upper surface is provided with driving chain, below feeding roller, be provided with lifting apparatus, storage rack is connected with support by lifting apparatus, and storage rack has the angle tilting to feeding roller.
Described transmission mechanism comprises as lower member: one end of belt connects belt lace sheave, the other end connects large belt sheave, belt lace sheave is connected with motor, and large belt sheave is connected with flywheel energy storage device, and tertiary gear speed decreasing mechanism is connected with flywheel energy storage device and large belt sheave.
The quantity of described feeding roller is 12-20.
The quantity of described pin is 4-10.
The beneficial effects of the utility model: the shearing mechanism in the utility model, its inner transmission mechanism adopts the principle of tertiary gear speed decreasing mechanism, by transmission mechanism, drive shear-blade to move up and down vertically, can realize the high accuracy of bar is sheared, sleeve cutter is rotatable simultaneously repeatedly uses, and it is very convenient to change sleeve blade, and the maximum shear stress of this cutting mechanism is 600,000 Ns, can meet the shearing of the following bar of diameter 40mm, replenish the blank of domestic technique.
Transmission mechanism has adopted totally enclosed structure, rotatable parts are enclosed in a casing, in casing, place lubricating oil, make drive disk assembly in good lubricating status, extended greatly the service life of machine, this design also greatly reduces the noise of machine.
Automatic feed mechanism has adopted and has forced feeding running roller, feeding roller, the feed system of lifting apparatus and driving chain composition, realized the automatic charging of bar, self-feeding, by forcing the design of feeding running roller, while making feed system overcome quick feeding, bar clashes into the problem of backgauge head generation resilience, the design of feed system makes feeding at the uniform velocity and accurately, engage sleeves cartridge type cutting mechanism is sheared accurately to bar, reduce production costs, with operation punch press in the past manually compared with, solved the problem that a punch press needs multiple people to complete that operates, while also having solved workman's feeding, bear the harm that significant shear is impacted, in the time of should the utility model, a people can operate many simultaneously, and human and computer is contactless, do not bear any impact, very safe, labour intensity is very low, for enterprise effectively reduces labour cost.
In sum, application the utility model has fully been realized automatic charging, the self-feeding of bar, the flow process of automatic shearing, the utlity model has that efficiency is high, shear precision accurately, the advantage such as energy-saving material-saving.
Accompanying drawing explanation
Fig. 1 is working state schematic representation of the present utility model.
Fig. 2 is the structural representation of shearing mechanism.
Fig. 3 is the cutaway view of Fig. 2.
Fig. 4 is the structural representation of automatic feed mechanism.
Fig. 5 is the top view of Fig. 4.
Fig. 6 is the left view of Fig. 4.
In figure, be labeled as: 1. foundation bolt; 2. adjust bolt; 3. motor; 4. sword seat; 5. telescopic cutting mechanism; 6. body fuselage; 7. bent axle; 8. bent axle gripper shoe; 9. shearing moving cutter sheet; 10. slide block (knife rest); 11. scale bars; 12. backgauge heads; 13. scales are adjusted handle; 14. discharging slideways; 15. supports; 16. feed mechanism motor; 17. pins; 18. feeding rollers; 19. force feeding running roller; 20. driving chains; 21. storage racks; 22. lifting apparatus; 23. bars; 24. belt lace sheaves; 25. belts; 26. flywheel energy storage devices; 27. large belt sheaves; 28. tertiary gear speed decreasing mechanisms.
The specific embodiment
A kind of 600,000 Ns of bar shears, as shown in Figure 1, are comprised of shearing mechanism and automatic feed mechanism, as shown in Figure 2, the base of described shearing mechanism is fixed by foundation bolt 1, motor 3 supports by adjusting bolt 2, sword seat 4 is provided with telescopic cutting mechanism 5, telescopic cutting mechanism 5 is provided with shearing moving cutter sheet 9, shearing moving cutter sheet 9 is connected with slide block 10, slide block 10 also can be called knife rest, slide block 10 belows are provided with backgauge head 12, backgauge head 12 is connected with scale bar 11, the outer end of scale bar 11 is provided with scale and adjusts handle 13, the below of backgauge head 12 is provided with discharging slideway 14, the outlet of discharging slideway 14 is downward-sloping, slide block 10 is connected with bent axle 7, bent axle 7 is supported by bent axle gripper shoe 8, the rotational frequency of bent axle 7 is realized by the transmission mechanism of shearing mechanism inside,
As shown in Figure 3, the transmission mechanism of shearing mechanism inside comprises as lower member: one end of belt 25 connects belt lace sheave 24, the other end connects large belt sheave 27, belt lace sheave 24 is connected with motor 3, large belt sheave 27 is connected with flywheel energy storage device 26, and tertiary gear speed decreasing mechanism 28 is connected with flywheel energy storage device 26 and large belt sheave 27.
As shown in Figs. 4-6, the below of described automatic feed mechanism is supported by support 15, in one end of support 15, be provided with feed mechanism motor 16, the other end of support 15 is provided with and forces feeding running roller 19, in the upper surface of support 15, be uniformly distributed 18 and 4 pins 17 of 12 feeding rollers, dual-side in support 15 upper surfaces is provided with driving chain 20, below feeding roller 18, be provided with lifting apparatus 22, storage rack 21 is connected with support 15 by lifting apparatus 22, storage rack 21 has the angle tilting to feeding roller 18, on storage rack 21, place bar 23, the effect that storage rack 21 tilts is to make bar to be sheared 23 roll and to sequence successively.
Operation principle of the present utility model:
1. the automation of material loading: bar 23 yaws to be sheared on storage rack 21, storage rack 21 has certain gradient, a lateral deviation near feeding roller 18 is low, bar 23 sequences successively, after a bar 23 is sheared, electric switch sends signal, cylinder action, and lifting apparatus 22 holds up bar 23 to be placed on the roller-way of feeding roller 18.
2. the automation of feeding: adopt 1.5 kilowatts of motor 16 by driving chain 20, several feeding rollers 18 to be rotated, by tribology principle, bar 23 is transported to shearing edge, realize the automation of feeding, feeding in the direction of arrows during work.
3. the automation of shearing: cutting machine adopts 5.5 kilowatts of motor 3, start motor 3 by belt 25 transmission flywheel energy storages, through tertiary gear reduction of speed, arrive the frequency that is applicable to shearing, at the eccentric center principle by bent axle 7, will rotatablely move to be transformed to moves up and down, and realizes shearing function.
The design feature of cutting machine: adopt steel plate integral solder structure, adopt the digital-control boring-milling machine location processing that is once installed, this device has that precision is high, the advantage of good rigidly, long service life.
The important technological parameters of cutting machine: maximum shear stress: 600,000 Ns; Maximum shear diameter: 40 millimeters; Shearing number of times per minute is 40 times; Scale scope is 10-250 millimeters; 5 kilowatts of main motor powers; 1.5 kilowatts of electric motor for rolling way power; 2000 kilograms of complete machine weight.
As shown in Figs. 4-6, be uniformly distributed some feeding rollers 18 and pin 17 in the upper surface of support 15, the quantity of feeding roller 18 is 16, and the quantity of pin 17 is 8, and other structures are identical with embodiment 1.
As shown in Figs. 4-6, be uniformly distributed some feeding rollers 18 and pin 17 in the upper surface of support 15, the quantity of feeding roller 18 is 20, and the quantity of pin 17 is 10, and other structures are identical with embodiment 1.
Claims (4)
1.600 thousand Ns of bar shears, is characterized in that: shearing mechanism and automatic feed mechanism, consist of;
The base of described shearing mechanism is fixing by foundation bolt (1), motor (3) supports by adjusting bolt (2), sword seat (4) is provided with telescopic cutting mechanism (5), telescopic cutting mechanism (5) is provided with shearing moving cutter sheet (9), shearing moving cutter sheet (9) is connected with slide block (10), slide block (10) below is provided with backgauge head (12), backgauge head (12) is connected with scale bar (11), the outer end of scale bar (11) is provided with scale and adjusts handle (13), the below of backgauge head (12) is provided with discharging slideway (14), slide block (10) is connected with bent axle (7), bent axle (7) is supported by bent axle gripper shoe (8), the rotational frequency of bent axle (7) is realized by the transmission mechanism of shearing mechanism inside,
The below of described automatic feed mechanism is supported by support (15), in one end of support (15), be provided with feed mechanism motor (16), the other end of support (15) is provided with and forces feeding running roller (19), in the upper surface of support (15), be uniformly distributed some feeding rollers (18) and pin (17), dual-side in support (15) upper surface is provided with driving chain (20), in the below of feeding roller (18), be provided with lifting apparatus (22), storage rack (21) is connected with support (15) by lifting apparatus (22), storage rack (21) has the angle tilting to feeding roller (18).
2. 600,000 Ns of bar shears according to claim 1, it is characterized in that: described transmission mechanism comprises as lower member: one end of belt (25) connects belt lace sheave (24), the other end connects large belt sheave (27), belt lace sheave (24) is connected with motor (3), large belt sheave (27) is connected with flywheel energy storage device (26), and tertiary gear speed decreasing mechanism (28) is connected with flywheel energy storage device (26) and large belt sheave (27).
3. 600,000 Ns of bar shears according to claim 1, is characterized in that: the quantity of described feeding roller (18) is 12-20.
4. 600,000 Ns of bar shears according to claim 1, is characterized in that: the quantity of described pin (17) is 4-10.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320781563.XU CN203565958U (en) | 2013-12-03 | 2013-12-03 | 600kN bar material shearing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320781563.XU CN203565958U (en) | 2013-12-03 | 2013-12-03 | 600kN bar material shearing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203565958U true CN203565958U (en) | 2014-04-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320781563.XU Expired - Fee Related CN203565958U (en) | 2013-12-03 | 2013-12-03 | 600kN bar material shearing machine |
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| Country | Link |
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| CN (1) | CN203565958U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104209431A (en) * | 2014-08-31 | 2014-12-17 | 江苏永钢集团有限公司 | Random-length reinforcement screwdriver equipment |
| CN105856312A (en) * | 2016-05-26 | 2016-08-17 | 陈礼志 | Material shearing machine with material continuing function |
| CN106001296A (en) * | 2016-05-26 | 2016-10-12 | 陈礼志 | Automatic material cutter |
| CN106424904A (en) * | 2016-09-28 | 2017-02-22 | 王瑞麒 | Construction mechanical device for steel material shearing and using method |
-
2013
- 2013-12-03 CN CN201320781563.XU patent/CN203565958U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104209431A (en) * | 2014-08-31 | 2014-12-17 | 江苏永钢集团有限公司 | Random-length reinforcement screwdriver equipment |
| CN104209431B (en) * | 2014-08-31 | 2016-03-30 | 江苏永钢集团有限公司 | A kind of random chi reinforcing bar changes cutter equipment |
| CN105856312A (en) * | 2016-05-26 | 2016-08-17 | 陈礼志 | Material shearing machine with material continuing function |
| CN106001296A (en) * | 2016-05-26 | 2016-10-12 | 陈礼志 | Automatic material cutter |
| CN106424904A (en) * | 2016-09-28 | 2017-02-22 | 王瑞麒 | Construction mechanical device for steel material shearing and using method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140430 Termination date: 20151203 |
|
| EXPY | Termination of patent right or utility model |