CN203565421U - Cleaning device for large-sized concave lens - Google Patents

Cleaning device for large-sized concave lens Download PDF

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Publication number
CN203565421U
CN203565421U CN201320548344.7U CN201320548344U CN203565421U CN 203565421 U CN203565421 U CN 203565421U CN 201320548344 U CN201320548344 U CN 201320548344U CN 203565421 U CN203565421 U CN 203565421U
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CN
China
Prior art keywords
cleaning
hairbrush
cart
rotatable
scale concave
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201320548344.7U
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Chinese (zh)
Inventor
李敏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI ZHENGFAN SEMICONDUCTOR EQUIPMENT CO Ltd
SHANGHAI ZHENGFAN TECHNOLOGY Co Ltd
Original Assignee
SHANGHAI ZHENGFAN SEMICONDUCTOR EQUIPMENT CO Ltd
SHANGHAI ZHENGFAN TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHANGHAI ZHENGFAN SEMICONDUCTOR EQUIPMENT CO Ltd, SHANGHAI ZHENGFAN TECHNOLOGY Co Ltd filed Critical SHANGHAI ZHENGFAN SEMICONDUCTOR EQUIPMENT CO Ltd
Priority to CN201320548344.7U priority Critical patent/CN203565421U/en
Application granted granted Critical
Publication of CN203565421U publication Critical patent/CN203565421U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model provides a cleaning device for a large-sized concave lens. The cleaning device for the large-sized concave lens comprises a rotatable cart, a hairbrush rotation cleaning mechanism, a spraying system, an air knife system, a hairbrush cleaning device, a pipeline cleaning system and an electronic control unit. In the cleaning process, the hairbrush rotation cleaning mechanism is placed above the rotatable cart; the spraying system, the air knife system and the hairbrush cleaning device are further arranged in a working area of equipment; the pipeline cleaning system which is placed outside the working area of the equipment is connected with the hairbrush cleaning device and the spraying system; the electronic control unit controls a rotating mechanism of the rotatable cart, the hairbrush rotation cleaning mechanism, the spraying system, the air knife system, the hairbrush cleaning device and the pipeline cleaning system. The cleaning device for the large-sized concave lens has the following advantages that first, all parts of the device are all of a common mechanical structure, and processing and assembling can be implemented easily; second, the cleaning effect can be controlled by changing the parameters such as the rotating speed of the lens, the rotating speed of a hairbrush, the height of the hairbrush and the scrubbing time, and the technological opening degree of the equipment is high; third, through the device, the cleaning function of concave mirrors of various dimensions can be achieved, and other customizing functions can be achieved at the same time.

Description

A kind of large-scale concave surface lens cleaner
Technical field
The utility model relates to a kind of for large-scale concave surface eyeglass is cleaned and dry device automatically.
Background technology
At optics industry field, need to make a kind of large-scale concave reflection eyeglass, optic diameter reaches more than 4 meters.This eyeglass is for reflection ray, and effects on surface fineness requires very high.Then lens surface need clean, then enter filming process through attrition process, and after surface uniform plated film, again through cleaning, to improve surface smoothness, the reflectivity of finished product concave mirror need be greater than more than 85%.For the eyeglass below 1.5 rice diameters, often adopt slot type cleaning way, cleaned material need be immersed in groove completely, then adopts the techniques such as ultrasonic, water filling immersion to clean.Because ultrasonic vibrating plate area must cover whole lens surface, just can reach cleaning performance, for 2 meters of above lens cleanings, ultrasonic cleaning apparatus cost of manufacture is very huge, and cannot guarantee the effect of cleaning, is also not easy to monitoring and adjustment in process.
Summary of the invention
The purpose of this utility model is to provide a kind of with low cost device that is applicable to 2 meters of above lens cleanings.
In order to achieve the above object, the technical solution of the utility model has been to provide a kind of large-scale concave surface lens cleaner, it is characterized in that, comprise: for placing the rotatable go-cart with rotating mechanism of large-scale concave surface eyeglass, large-scale concave surface eyeglass advances or shifts out equipment working region by this rotatable go-cart, the hairbrush rotary cleaning mechanism can level moving left and right is positioned at equipment working region, during cleaning, hairbrush rotary cleaning mechanism is positioned at the top of rotatable go-cart, in equipment working region, be also provided with spray system, air knife system and brush cleaning device, the detergent line system being positioned at outside equipment working region connects brush cleaning device and spray system, ECU is controlled the rotating mechanism of rotatable go-cart, hairbrush rotary cleaning mechanism, spray system, air knife system, brush cleaning device and detergent line system, during cleaning, spray system and air knife system are positioned at the top of rotatable go-cart, brush cleaning device is positioned at the below of the hairbrush rotary cleaning mechanism in original state.
Preferably, described hairbrush rotary cleaning mechanism at least comprises hairbrush, horizontal mobile mechanism, vertical travel mechanism, hairbrush rotating mechanism and hairbrush monitoring position unit, by horizontal mobile mechanism band electric brush and hairbrush monitoring position unit, moved left and right in the horizontal direction, by vertical travel mechanism band electric brush in the vertical direction, moved up and down, by hairbrush rotating mechanism band electric brush, around self axis, rotated the height change by hairbrush monitoring position unit inspection hairbrush with respect to large-scale concave surface eyeglass.
Preferably, in the bottom of described rotatable go-cart, rail wheel is installed, this rail wheel coordinates with the pre-rail of laying in ground, is equipped with for driving its motor that front and back move back and forth on rail in described rotatable go-cart; The rotary speed of the rotating mechanism of described rotatable go-cart is adjustable; Motor and described rotating mechanism connect described ECU.
Preferably, the shower of described spray system is along the radius layout of described large-scale concave surface eyeglass, and the liquid of its injection can cover the radius axis that is cleaned large-scale concave surface eyeglass.
Preferably, at the air knife front end of described air knife system, install air heater additional, allow air knife outlet blow out hot blast.
Preferably, described detergent line system adopts air driven pump as power source.
The utility model device combines multiple cleaning way, coordinates various frame for movement, realizes the cleaning to large-scale eyeglass.Straight-line motion mechanism is mode conventional in automation transfer equipment, is used for driving hairbrush to scan cleaning to lens surface in this device; Air knife and spray equipment are usually used in large-scale flat glass and clean.Although this device for cleaning object be concave surface, but because optic diameter size is larger, regional area can be regarded plane as, in this device, be equipped with height detection sensor, detect the height value of hairbrush and lens surface, in conjunction with automatic control system, guaranteed that brush device and eyeglass keep same distance always.With regard to being equivalent to, in the cleaning of concave surface, convert hairbrush to hairbrush cleaning in the plane like this.
The utlity model has following advantage:
One, this installs each parts and is common frame for movement, and process and assemble easily realizes;
Two, this device can, by changing eyeglass rotating speed, hairbrush rotating speed, hairbrush height, scrubbing the parameters such as time, be controlled cleaning performance; Apparatus and process openness is high;
Three, this device can compatible be realized the cleaning function of sizes concave mirror, also can realize other customization function.
Accompanying drawing explanation
The structural representation of a kind of large-scale concave surface lens cleaner that Fig. 1 provides for the utility model.
The specific embodiment
For the utility model is become apparent, hereby with preferred embodiment, and coordinate accompanying drawing to be described in detail below.
As shown in Figure 1, a kind of large-scale concave surface lens cleaner that the utility model provides comprises rotatable go-cart 1, hairbrush rotary cleaning mechanism 2, spray system 3, air knife system 4, brush cleaning device 5, detergent line system 6 and ECU 7.
Rotatable go-cart 1 is cleaned eyeglass for carrying.This rotatable go-cart 1 can move reciprocatingly in equipment working region, large-scale concave surface eyeglass is advanced or shifts out equipment working region, its concrete structure is: at the bottom of rotatable go-cart 1 attachment rail, take turns, rail wheel coordinates with the pre-rail of laying in ground, in rotatable go-cart 1, motor is housed, can produces driving force and drive rotatable go-cart 1 front and back on rail to move back and forth.In rotatable go-cart 1, with rotating mechanism, large-scale concave surface eyeglass is placed on this rotating mechanism, and rotating mechanism rotates at horizontal plane, thereby can drive large-scale concave surface eyeglass around himself axis rotation, and rotary speed is adjustable;
Hairbrush rotary cleaning mechanism 2 is for realizing hairbrush scrubbing at large-scale concave surface lens surface.This mechanism mainly comprises hairbrush, horizontal mobile mechanism, vertical travel mechanism, hairbrush rotating mechanism and hairbrush monitoring position unit.By horizontal mobile mechanism band electric brush and hairbrush monitoring position unit, moved left and right in the horizontal direction, by vertical travel mechanism band electric brush in the vertical direction, moved up and down.By hairbrush rotating mechanism band electric brush, around self axis, rotated, thereby produce cleaning effect, dirt and the dust of large-scale concave surface lens surface, the height change by hairbrush monitoring position unit inspection hairbrush with respect to large-scale concave surface eyeglass are cleaned in matching purge agent etc.
Spray system 3 in cleaning process to large-scale concave surface eyeglass surface sprinkling cleaning agent or pure water, also can before operation finishes, to large-scale concave surface lens surface, finally spray.Spray system 3 is switched between cleaning agent and pure water by operated pneumatic valve; The shower of spray system 3 arranges along large-scale concave surface eyeglass radius, and atomizing of liquids can cover the radius axis of large-scale concave surface eyeglass; Spray system 3 can be carried out lifting on demand, and height and position is adjustable.
Air knife system 4 is for being dried large-scale concave surface lens surface after completing in cleaning; Rely on the high speed of air knife outlet distinguished and admirable, take away the globule or the moisture film of lens surface, realize rapid draing.Front end at air knife can also install air heater additional, can allow air knife outlet blow out hot blast; Air knife system 4 can be carried out lifting on demand, and height and position is adjustable.
Brush cleaning device 5 carries out self-cleaning and dry for the hairbrush to after using.After hairbrush has been scrubbed, hairbrush rotary cleaning mechanism 2, to brush cleaning device 5, relies on high purity water to clean the residue in hairbrush, and while avoiding clean next time, hairbrush brings to large-scale concave surface lens surface by dirt; Also having avoided having cleaned in rear hairbrush raffinate drips and splashes large-scale concave surface lens surface.
Detergent line system 6 is for supplying the required cleaning agent of cleaning process, pure water, and cleaning agent and pure water supply are automatically switched, and adopts air driven pump as power source, and pipe material meets high-purity requirement.
A kind of large-scale concave surface eyeglass cleaning method that the utility model provides, the steps include:
Behind step 1, rotatable go-cart 1 access arrangement working region, by rotating mechanism, drive large-scale concave surface eyeglass Rao Qi center placed on it to continue to do circumference and rotatablely move, the surface sprinkling cleaning agent by spray system 3 to large-scale concave surface eyeglass;
Step 2, hairbrush rotary cleaning mechanism 2 are moved horizontally to the top of large-scale concave surface eyeglass, and its hairbrush is initially positioned at the outermost of large-scale concave surface eyeglass, then hairbrush are down to and large-scale concave surface eyeglass laminating, and hairbrush starts rotation;
Step 3, after hairbrush laminating, at least rotate through after 1 circle when large-scale concave surface eyeglass, hairbrush moves a certain distance to the center of large-scale concave surface eyeglass, after hairbrush monitoring position unit inspection changes with respect to the height and position of large-scale concave surface eyeglass to hairbrush, feed back signal to ECU 7, by ECU 7, drive vertical travel mechanisms band electric brush to decline until itself and large-scale concave surface eyeglass are fitted, large-scale concave surface eyeglass turns over after 1 circle at least again, hairbrush continues to move to center, reciprocal until whole large-scale concave surface eyeglass surface clean is complete with this;
Step 4, the surface sprinkling pure water by spray system 3 to large-scale concave surface eyeglass, its surperficial cleaning agent is sprayed totally, subsequently, by air knife system 4, rely on the high speed of air knife outlet distinguished and admirable, take away the globule or the moisture film of large-scale concave surface lens surface, realize rapid draing, after being dried, equipment working region is exited in rotatable go-cart 1, completes the cleaning to large-scale concave surface eyeglass.

Claims (6)

1. one kind large-scale concave surface lens cleaner, it is characterized in that, comprise: for placing the rotatable go-cart (1) with rotating mechanism of large-scale concave surface eyeglass, large-scale concave surface eyeglass advances or shifts out equipment working region by this rotatable go-cart, the hairbrush rotary cleaning mechanism (2) can level moving left and right is positioned at equipment working region, during cleaning, hairbrush rotary cleaning mechanism (2) is positioned at the top of rotatable go-cart (1), in equipment working region, be also provided with spray system (3), air knife system (4) and brush cleaning device (5), the detergent line system (6) being positioned at outside equipment working region connects brush cleaning device (5) and spray system (3), ECU (7) is controlled the rotating mechanism of rotatable go-cart (1), hairbrush rotary cleaning mechanism (2), spray system (3), air knife system (4), brush cleaning device (5) and detergent line system (6), during cleaning, spray system (3) and air knife system (4) are positioned at the top of rotatable go-cart (1), brush cleaning device (5) is positioned at the below of the hairbrush rotary cleaning mechanism (2) in original state.
2. a kind of large-scale concave surface lens cleaner as claimed in claim 1, it is characterized in that: described hairbrush rotary cleaning mechanism (2) at least comprises hairbrush, horizontal mobile mechanism, vertical travel mechanism, hairbrush rotating mechanism and hairbrush monitoring position unit, by horizontal mobile mechanism band electric brush and hairbrush monitoring position unit, moved left and right in the horizontal direction, by vertical travel mechanism band electric brush in the vertical direction, moved up and down, by hairbrush rotating mechanism band electric brush, around self axis, rotated, height change by hairbrush monitoring position unit inspection hairbrush with respect to large-scale concave surface eyeglass.
3. a kind of large-scale concave surface lens cleaner as claimed in claim 1, it is characterized in that, bottom in described rotatable go-cart (1) is provided with rail wheel, this rail wheel coordinates with the pre-rail of laying in ground, is equipped with for driving its motor that front and back move back and forth on rail in described rotatable go-cart (1); The rotary speed of the rotating mechanism of described rotatable go-cart (1) is adjustable; Motor and described rotating mechanism connect described ECU (7).
4. a kind of large-scale concave surface lens cleaner as claimed in claim 1, it is characterized in that, the shower of described spray system (3) is along the radius layout of described large-scale concave surface eyeglass, and the liquid of its injection can cover the radius axis that is cleaned large-scale concave surface eyeglass.
5. a kind of large-scale concave surface lens cleaner as claimed in claim 1, is characterized in that, at the air knife front end of described air knife system (4), installs air heater additional, allows air knife outlet blow out hot blast.
6. a kind of large-scale concave surface lens cleaner as claimed in claim 1, is characterized in that, described detergent line system (6) adopts air driven pump as power source.
CN201320548344.7U 2013-09-04 2013-09-04 Cleaning device for large-sized concave lens Expired - Fee Related CN203565421U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320548344.7U CN203565421U (en) 2013-09-04 2013-09-04 Cleaning device for large-sized concave lens

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320548344.7U CN203565421U (en) 2013-09-04 2013-09-04 Cleaning device for large-sized concave lens

Publications (1)

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CN203565421U true CN203565421U (en) 2014-04-30

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104124503A (en) * 2014-08-04 2014-10-29 江苏中寰卫星导航通信有限公司 Cleaner for reflecting surface of satellite antenna
CN107030051A (en) * 2017-06-09 2017-08-11 中国科学院长春光学精密机械与物理研究所 Heavy caliber silicon carbide mirror plated film mirror body automatic cleaning process method
CN107159606A (en) * 2017-06-09 2017-09-15 中国科学院长春光学精密机械与物理研究所 Heavy caliber silicon carbide mirror plated film minute surface automatic cleaning process method
CN107385389A (en) * 2017-08-23 2017-11-24 苏州鑫河镜业有限公司 Cleaning equipment before a kind of plated film for optical mirror slip
CN108749564A (en) * 2018-05-28 2018-11-06 深圳市贝优通新能源技术开发有限公司 A kind of radiator of good heat dissipation effect for new-energy automobile
CN110355129A (en) * 2019-05-17 2019-10-22 山东易码智能科技股份有限公司 A kind of automation die station cleaning plant with dust-absorbing function

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104124503A (en) * 2014-08-04 2014-10-29 江苏中寰卫星导航通信有限公司 Cleaner for reflecting surface of satellite antenna
CN107030051A (en) * 2017-06-09 2017-08-11 中国科学院长春光学精密机械与物理研究所 Heavy caliber silicon carbide mirror plated film mirror body automatic cleaning process method
CN107159606A (en) * 2017-06-09 2017-09-15 中国科学院长春光学精密机械与物理研究所 Heavy caliber silicon carbide mirror plated film minute surface automatic cleaning process method
CN107385389A (en) * 2017-08-23 2017-11-24 苏州鑫河镜业有限公司 Cleaning equipment before a kind of plated film for optical mirror slip
CN108749564A (en) * 2018-05-28 2018-11-06 深圳市贝优通新能源技术开发有限公司 A kind of radiator of good heat dissipation effect for new-energy automobile
CN110355129A (en) * 2019-05-17 2019-10-22 山东易码智能科技股份有限公司 A kind of automation die station cleaning plant with dust-absorbing function

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140430

Termination date: 20160904