CN203557741U - Pure-rolling taper roller type inlaid flat-die compact forming machine - Google Patents
Pure-rolling taper roller type inlaid flat-die compact forming machine Download PDFInfo
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- CN203557741U CN203557741U CN201320765878.5U CN201320765878U CN203557741U CN 203557741 U CN203557741 U CN 203557741U CN 201320765878 U CN201320765878 U CN 201320765878U CN 203557741 U CN203557741 U CN 203557741U
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Abstract
The utility model discloses a pure-rolling taper roller type inlaid flat-die compact forming machine comprising a spindle, a motor, a universal coupling, a speed reducer, a coupling, a flat-die support, a flat-die plate and two taper press rollers. The motor is connected with the speed reducer through the universal coupling, the output end of the speed reducer is connected with one end of the spindle through the coupling, the other end of the spindle is connected with the two taper press rollers, central axes of the two taper press rollers are crossed at the position of a central point of the upper end face of the flat die plate, and the flat die plate is fixed on the upper side of a supporting structure. By the forming machine, sliding friction between the press rollers and the die plate can be completely avoided, friction is reduced, power loss is lowered, and production cost is saved.
Description
Technical field
The utility model relates to a kind of pure rolling cone roll-type mosaic flat-die briquette forming machine.
Background technology
Stalk is the important by-products of crops, accounts for 50% left and right of the biological total amount of crop, and China's stalk output is more than 700,000,000 ton, removes other purposes, estimates still there are 400,000,000 tons available.At present, in the rural area of China economically underdeveloped area, stalk is mainly used to direct burning, this direct result of utilizing mode is that utilization ratio is very low, contaminated environment, can not adapt to the requirement of low-carbon (LC) life, green ecological, so how agricultural crop straw convert high-quality to, clean, the energy just becomes problem demanding prompt solution easily.Wherein, biomass block forming technique is the effective way that improves agricultural crop straw firing efficiency, convenient transportation.On domestic and international market, common former mainly contains flat die forming machine and ring die forming machine at present, and wherein flat die forming machine, due to features such as pressed density are large, compact dimensions is little, becomes the first-selection that granular fuel, feed etc. are produced.But flat die forming machine in the market exists fatal defect: energy consumption is large, pressure roller and mould wearing and tearing are large, and die life is short, replacing trouble, and manufacturing cost and maintenance cost are high.Traditional flat die forming machine roller structure is exactly single cylinder pressure roller, when forming machine is worked, be difficult to guarantee that the interior outer end of pressure roller is identical with the linear velocity of flat-die, in pressure roller, outer end has produced speed difference, this not only has influence on the quality of forming machine particle, the more important thing is the wearing and tearing that aggravated pressure roller and flat-die, have a strong impact on its life-span, increased maintenance cost.Conventional flat die forming machine is because forming hole and flat-die are integrated in one in addition, and this has just increased difficulty of processing, and just has to whole flat-die to be changed together when needing to change after nib wearing and tearing, and this has greatly increased again replacement cost.Above factor has caused the decline of the flat die forming machine market competitiveness, the sharply increase of production cost, is seriously restricting the development of biomass moulding industrialization.
In view of above-mentioned, be badly in need of at present a kind of novel biomass flat-die briquette forming machine of research and development: rational in infrastructure, stable working, pressure roller and mould wearing and tearing are minimum, die change is convenient, life cycle is long, can effectively reduce the cost that maintenance of equipment is changed, and enhances productivity and income.Therefore, this novel briquette forming machine research and development tool is of great significance.
Utility model content
Based on above weak point, the utility model discloses a kind of pure rolling cone roll-type mosaic flat-die briquette forming machine.Avoid the sliding friction between pressure roller and mould, reduce wear, greatly reduce power attenuation, and adopt mosaic mould, realization recycles, and is convenient for changing.
A kind of pure rolling cone roll-type mosaic flat-die briquette forming machine, comprise main shaft, motor, universal coupling, decelerator, shaft coupling, flat-die support, flat die disks and two bevel-type pressure rollers, it is characterized in that: motor is connected with decelerator by universal coupling, decelerator output is connected with main shaft one end by shaft coupling, other one end of main shaft is connected with two bevel-type pressure rollers, the central axis of two bevel-type pressure rollers intersects at flat die disks upper surface center position, and flat die disks is fixed on above supporting construction
The utility model also has following feature:
1, other one end of described main shaft or be connected with flat die disks, two bevel-type pressure rollers are fixed on above supporting construction.
2, the utility model also comprises fan-shaped mould, and fan-shaped mould is embedded in flat die disks and is fixed together by sunk screw.
Beneficial effect of the present invention
The present invention can avoid the sliding friction between pressure roller and mould completely, reduces wear, and has reduced power attenuation, saves production cost.This equipment has multicycle, long-life handling characteristics, after forming machine work a period of time, when frictional dissipation causes the film perforation of fan-shaped mould to become large, passivation, take off the mould of wearing and tearing, carrying out can be for the production of other specification shaped granules after reaming processing.So can realize reusing of mould, save maintain and replace cost.
Accompanying drawing explanation
Fig. 1 is the pure rolling cone roll-type low energy consumption mosaic flat-die briquette forming machine structural representation of embodiment 1;
Fig. 2 is the pure rolling cone roll-type low energy consumption mosaic flat-die briquette forming machine structural representation of embodiment 2;
Fig. 3 is that mould is mounted to flat die disks structural representation.
The specific embodiment
In order to eliminate the sliding friction between pressure roller and mould completely, reduce loss, the utility model adopts brand-new roller structure form to bore roll-type, and below in conjunction with accompanying drawing, the invention will be further described:
Embodiment 1
As shown in Figure 1, a kind of pure rolling cone roll-type low energy consumption mosaic flat-die briquette forming machine, adopt pressure roller active/flat-die to fix, comprise main shaft 9, motor 7, universal coupling 6, decelerator 5, shaft coupling 4, flat-die supports 3, flat die disks 2 and two bevel-type pressure rollers 1, motor 7 is connected with decelerator 5 by universal coupling 6, decelerator 5 outputs are connected with main shaft 9 one end by shaft coupling 4, other one end of main shaft 8 is connected with two bevel-type pressure rollers 1, the central axis of two bevel-type pressure rollers 1 intersects at flat die disks 2 upper surface center position, flat die disks 2 is fixed on above supporting construction 3.
As shown in Figure 2, a kind of pure rolling cone roll-type low energy consumption mosaic flat-die briquette forming machine, adopt flat-die active/pressure roller to fix, comprise main shaft 9, motor 7, universal coupling 6, decelerator 5, shaft coupling 4, flat-die supports 3, flat die disks 2 and two bevel-type pressure rollers 1, motor 7 is connected with decelerator 5 by universal coupling 6, decelerator 5 outputs are connected with main shaft 9 one end by shaft coupling 4, other one end of main shaft 9 or be connected with flat die disks 2, two bevel-type pressure rollers 1 are fixed on above supporting construction 3, the central axis of two bevel-type pressure rollers 1 intersects at flat die disks 2 upper surface center position.
Embodiment 3
As shown in Figure 3, in order to be convenient for changing the mould of wearing and tearing, increase the service life, reduce cost of equipment maintenance, boost productivity, as above a kind of pure rolling cone roll-type low energy consumption mosaic flat-die briquette forming machine described in embodiment 1-2, also comprises fan-shaped mould 8, and fan-shaped mould 8 is embedded in flat die disks 2 and is fixed together by sunk screw 10; The fan-shaped mould (adopting high duty alloy, as 65Mn, 40Cr etc.) that adopts sheet cellular type, is mounted in the middle of flat die disks (adopting 45 steel).Because flat die disks is exactly to adopt general steel, and needn't be the same with mould metal material, therefore can save high-test metal material, also just saved manufacturing expense and maintenance cost.
Claims (3)
1. a pure rolling cone roll-type mosaic flat-die briquette forming machine, comprise main shaft, motor, universal coupling, decelerator, shaft coupling, flat-die support, flat die disks and two bevel-type pressure rollers, it is characterized in that: motor is connected with decelerator by universal coupling, decelerator output is connected with main shaft one end by shaft coupling, other one end of main shaft is connected with two bevel-type pressure rollers, the central axis of two bevel-type pressure rollers intersects at flat die disks upper surface center position, and flat die disks is fixed on above supporting construction.
2. a kind of pure rolling cone roll-type mosaic flat-die briquette forming machine according to claim 1, is characterized in that: other one end of described main shaft or be connected with flat die disks, two bevel-type pressure rollers are fixed on above supporting construction.
3. a kind of pure rolling cone roll-type mosaic flat-die briquette forming machine according to claim 1, is characterized in that: also comprise fan-shaped mould, fan-shaped mould is embedded in flat die disks and is fixed together by sunk screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320765878.5U CN203557741U (en) | 2013-11-22 | 2013-11-22 | Pure-rolling taper roller type inlaid flat-die compact forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320765878.5U CN203557741U (en) | 2013-11-22 | 2013-11-22 | Pure-rolling taper roller type inlaid flat-die compact forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203557741U true CN203557741U (en) | 2014-04-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320765878.5U Expired - Fee Related CN203557741U (en) | 2013-11-22 | 2013-11-22 | Pure-rolling taper roller type inlaid flat-die compact forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203557741U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105773864A (en) * | 2014-12-24 | 2016-07-20 | 湖州尚元塑木制品有限公司 | Recycling and regenerating method of plastic wood grinding powder and shavings |
-
2013
- 2013-11-22 CN CN201320765878.5U patent/CN203557741U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105773864A (en) * | 2014-12-24 | 2016-07-20 | 湖州尚元塑木制品有限公司 | Recycling and regenerating method of plastic wood grinding powder and shavings |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140423 Termination date: 20201122 |