CN203557253U - Infinite variable speed eddy current cleaning device - Google Patents
Infinite variable speed eddy current cleaning device Download PDFInfo
- Publication number
- CN203557253U CN203557253U CN201320614831.9U CN201320614831U CN203557253U CN 203557253 U CN203557253 U CN 203557253U CN 201320614831 U CN201320614831 U CN 201320614831U CN 203557253 U CN203557253 U CN 203557253U
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- CN
- China
- Prior art keywords
- eddy current
- abrasive material
- grinding groove
- reclaiming plate
- current grinding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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- 238000004140 cleaning Methods 0.000 title claims abstract description 41
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 30
- 238000007599 discharging Methods 0.000 claims abstract description 7
- 239000003082 abrasive agent Substances 0.000 claims description 60
- 230000007246 mechanism Effects 0.000 claims description 11
- 238000003860 storage Methods 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 5
- 230000002146 bilateral effect Effects 0.000 claims description 3
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 11
- 229910052802 copper Inorganic materials 0.000 description 11
- 239000010949 copper Substances 0.000 description 11
- 238000005406 washing Methods 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 4
- 238000005554 pickling Methods 0.000 description 4
- IXSZQYVWNJNRAL-UHFFFAOYSA-N etoxazole Chemical compound CCOC1=CC(C(C)(C)C)=CC=C1C1N=C(C=2C(=CC=CC=2F)F)OC1 IXSZQYVWNJNRAL-UHFFFAOYSA-N 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000004590 computer program Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010981 drying operation Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model relates to an infinite variable speed eddy current cleaning device. The cleaning device comprises an eddy current cleaning machine, a conveying device and a good pallet, wherein the eddy current cleaning machine comprises a base and an eddy current grinding groove mounted on one side of the upper end of the base, and a workpiece discharging plate is mounted on the other side of the upper end of the base; a vibration sieve sorting groove is formed in one end, opposite to the eddy current grinding groove, of the workpiece discharging plate; the lower end of the workpiece discharging plate is connected with the base through a plurality of uniformly distributed elastic pillars; a grinding material automatic loading device is mounted on one side of the eddy current grinding groove; a grinding material conveyor belt communicated with the grinding material automatic loading device is transversely arranged on the lower side of the outlet end of the grinding material discharging plate; a hot water machine is arranged on one side of the eddy current cleaning machine; a dewaterer is arranged on one side of the hot water machine and connected with one end of the conveying device. The cleaning device has the advantages of simplicity in operation and high degree of automation, can allow surface smoothness of complicated parts to meet the requirement, and greatly improves the production efficiency.
Description
Technical field
The utility model relates to the cleaning equipment field of machined part, particularly relates to a kind of electrodeless variable-speed vortex cleaning device.
Background technology
At modern mechanical manufacture field, but many mechanical fittings are all volume, little production quantity is very large, as various copper sheets, connector etc., due to the surface cleanness of these small-sized parts and the requirement of fineness often higher, so need to carry out surface clean to improve cleannes and fineness after forming parts.
Two kinds of conventional cleaning methods are vibration washing and pickling now, vibration washing is part to be placed on to the water with normal temperature in bobbing machine clean, do like this and can clear up the dirt of piece surface, but can not make piece surface smooth, and vibration washing often needs 50～60 minutes, once can only clean the part of 50kg, inefficiency, can not meet the needs that part is produced in enormous quantities.
Pickling is exactly that part is dipped in acid liquid medicine, can remove surperficial dirt like this, and the surface brightness of product is improved, and so do not reach ganoid effect, and pickling time is long, can cause environmental pollution, affects workman's health but appoint.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of electrodeless variable-speed vortex cleaning device, and simple to operate, automaticity is high, can make the smoothness of baroque piece surface reach requirement, and production efficiency is greatly improved.
The utility model solves the technical scheme that its technical problem adopts: a kind of electrodeless variable-speed vortex cleaning device is provided, comprise eddy current cleaning machine, conveyer and goods pallet, described eddy current cleaning machine comprises base and eddy current grinding groove, upper end one side of described base is provided with eddy current grinding groove, opposite side is provided with workpiece reclaiming plate, one end of this workpiece reclaiming plate position upside relative with eddy current grinding groove is provided with vibration screen chutes, the lower end of described workpiece reclaiming plate is connected with base by some elastics that are evenly arranged, the lower end of described workpiece reclaiming plate is connected and installed with abrasive material reclaiming plate, the lower end of this abrasive material reclaiming plate is connected with the bobbing machine in base, one side of described eddy current grinding groove is provided with abrasive material automatic charging device, the downside lateral arrangement of the port of export of described abrasive material reclaiming plate has the abrasive material conveyer belt being communicated with abrasive material automatic charging device, one side of described eddy current cleaning machine, the relative location arrangements of the port of export of workpiece reclaiming plate has hot water machine, one side of this hot water machine is furnished with dewaterer, described dewaterer and one end of conveyer join, on the ground of the other end of described conveyer, be placed with several goods pallets.
Between described eddy current grinding groove and vibration screen chutes, be furnished with rotating shaft, described eddy current grinding groove is connected with rotating shaft, and the lower end of described eddy current grinding groove is connected and installed with oil pump and hydraulic pressure Shang Ju mechanism.
Described abrasive material reclaiming plate and workpiece reclaiming plate are 5～10 ° of inclinations.
The rotating disk being connected with the servomotor of its lower end is equipped with in the inside of described eddy current grinding groove, in the internal side wall of described eddy current grinding groove, is furnished with apopore and osculum.
On the workpiece reclaiming plate of described vibration screen chutes below, be furnished with the sieve plate communicating with abrasive material reclaiming plate.
Described abrasive material automatic charging device comprises abrasive material feeder, described abrasive material feeder and one end of abrasive material conveyer belt join, the lower end of described abrasive material feeder is connected and installed with oil pump and hydraulic pressure Shang Ju mechanism, this abrasive material feeder can upwards be dug by lifting mechanism action on hydraulic pressure, until its other end is aimed at the top of eddy current grinding groove.
One side of described eddy current cleaning machine is furnished with the automatic feeding water water storage box being connected with hot water machine, and this water storage box is connected with the inlet opening of eddy current grinding groove by water pipe.
Described conveyer is the transfer station of lateral arrangement, and it is and is in tilted layout, and near one end of dewaterer, higher than the other end, the upper end bilateral symmetry of described conveyer is provided with spacing pin, and the discharging end of described conveyer is provided with packing of product support.
In described eddy current grinding groove, Cleaning of Parts amount is once 80～100kg.
beneficial effect
The utility model relates to a kind of electrodeless variable-speed vortex cleaning device, simple to operate, automaticity is high, greatly saved manually, can make the smoothness of various baroque piece surfaces reach requirement, and shortened the time of cleaning, greatly improved the weight of the part of single cleaning, than the production efficiency of traditional pickling and vibration washing, improved more than 10 times, and be applicable to each machined field, there is good generalization.
Accompanying drawing explanation
Fig. 1 be device described in the utility model overlook arrangement schematic diagram;
Fig. 2 is the structural representation of eddy current cleaning machine described in the utility model;
Fig. 3 is the front-view schematic diagram of device described in the utility model.
The specific embodiment
Below in conjunction with specific embodiment, further set forth the utility model.Should be understood that these embodiment are only not used in restriction scope of the present utility model for the utility model is described.In addition should be understood that those skilled in the art can make various changes or modifications the utility model after having read the content of the utility model instruction, these equivalent form of values fall within the application's appended claims limited range equally.
As Figure 1-3, embodiment of the present utility model relates to a kind of electrodeless variable-speed vortex cleaning device, comprise eddy current cleaning machine, conveyer 3 and goods pallet 4, described eddy current cleaning machine comprises base 14 and eddy current grinding groove 10, upper end one side of described base 14 is provided with eddy current grinding groove 10, opposite side is provided with workpiece reclaiming plate 12, one end of this workpiece reclaiming plate 12 position upside relative with eddy current grinding groove 10 is provided with vibration screen chutes 17, the lower end of described workpiece reclaiming plate 12 is connected with base 14 by the some elastics 16 that are evenly arranged, the lower end of described workpiece reclaiming plate 12 is connected and installed with abrasive material reclaiming plate 15, the lower end of this abrasive material reclaiming plate 15 is connected with the bobbing machine in base 14, one side of described eddy current grinding groove 10 is provided with abrasive material automatic charging device 11, the downside lateral arrangement of the port of export of described abrasive material reclaiming plate 15 has the abrasive material conveyer belt 13 being communicated with abrasive material automatic charging device 11, one side of described eddy current cleaning machine, the relative location arrangements of the port of export of workpiece reclaiming plate 12 has hot water machine 1, one side of this hot water machine 1 is furnished with dewaterer 2, described dewaterer 2 joins with one end of conveyer 3, on the ground of the other end of described conveyer 3, be placed with several goods pallets 4.
Between described eddy current grinding groove 10 and vibration screen chutes 17, be furnished with rotating shaft 18, described eddy current grinding groove 10 is connected with rotating shaft 18, and the lower end of described eddy current grinding groove 10 is connected and installed with oil pump and hydraulic pressure Shang Ju mechanism.
Described abrasive material reclaiming plate 15 and workpiece reclaiming plate 12 are 5～10 ° of inclinations.
The rotating disk being connected with the servomotor of its lower end is equipped with in the inside of described eddy current grinding groove 10, in the internal side wall of described eddy current grinding groove 10, is furnished with apopore and osculum.
On the workpiece reclaiming plate 12 of described vibration screen chutes 17 belows, be furnished with the sieve plate communicating with abrasive material reclaiming plate 15.
Described abrasive material automatic charging device 11 comprises abrasive material feeder, described abrasive material feeder and one end of abrasive material conveyer belt 13 join, the lower end of described abrasive material feeder is connected and installed with oil pump and hydraulic pressure Shang Ju mechanism, this abrasive material feeder can upwards be dug by lifting mechanism action on hydraulic pressure, until its other end is aimed at the top of eddy current grinding groove 10.
One side of described eddy current cleaning machine is furnished with the automatic feeding water water storage box 7 being connected with hot water machine 1, and this water storage box 7 is connected with the inlet opening of eddy current grinding groove 10 by water pipe.
The transfer station that described conveyer 3 is lateral arrangement, it is and is in tilted layout, one end of close dewaterer 2 is higher than the other end, and the upper end bilateral symmetry of described conveyer 3 is provided with spacing pin 31, and the discharging end of described conveyer 3 is provided with packing of product support 32.
Embodiment 1
Using method concrete steps are as follows:
(a) 80kg copper sheet needs being cleaned and abrasive mix and are placed in the abrasive material feeder of abrasive material automatic charging device 11 in the ratio of 1:1;
(b) start eddy current cleaning machine, abrasive material automatic charging device 11 is by copper sheet, abrasive is delivered in eddy current grinding groove 10 automatically, water pump group in while base 14 is controlled certain hour by the water in water storage box 7 by computer program and is pumped in eddy current grinding groove 10, the rotating disk of eddy current grinding groove 10 inside forms eddy current around center rotating under the drive of servomotor, abrasive and copper sheet produce friction, simultaneously by the osculum Auto-drainage in eddy current grinding groove 10, after draining, water pump is controlled automatic watering rinsing copper sheet again, be 5～10 minutes the running time of eddy current grinding groove 10,
(c) after the end of run of eddy current grinding groove 10, on the oil pump of its lower end and hydraulic pressure, lift mechanism action and promote eddy current grinding groove 10 around rotating shaft 18 rotations, its inner abrasive and copper sheet are poured in vibration screen chutes 17, workpiece reclaiming plate 12 starts vibration together with vibration screen chutes 17, abrasive is vibrated on abrasive material reclaiming plate 15, and copper sheet drops on workpiece reclaiming plate 12 and towards blanking place and moves simultaneously;
(d) copper sheet on workpiece reclaiming plate 12 is dropped to and in the gabion in hot water machine 1, is carried out copper sheet surface washing, heating by vibration, abrasive material reclaiming plate 15 vibrations are simultaneously transported to abrasive material conveyer belt 13 by abrasive, and abrasive are transported in the abrasive material feeder of abrasive material automatic charging device 11 by abrasive material conveyer belt 13;
(e) copper sheet carries out the surface washing heating of 30-50 second in hot water machine 1, be then placed into and in dewaterer 2, carry out spin-drying operation, in dewaterer 2 30 seconds after part is placed on conveyer 3 again;
(f) after copper sheet transports at a slow speed and dries on conveyer 3, be poured into packaging bag, then be put in goods pallet 4.
Using method concrete steps are as follows:
(a) the baroque connector of 100kg needs being cleaned and abrasive mix and are placed in the abrasive material feeder of abrasive material automatic charging device 11 in the ratio of 1.2:1;
(b) start eddy current cleaning machine, abrasive material automatic charging device 11 is by connector, abrasive is delivered in eddy current grinding groove 10 automatically, water pump group in while base 14 is controlled certain hour by the water in water storage box 7 by computer program and is pumped in eddy current grinding groove 10, the rotating disk of eddy current grinding groove 10 inside forms eddy current around center rotating under the drive of servomotor, abrasive and connector produce friction, simultaneously by the osculum Auto-drainage in eddy current grinding groove 10, after draining, water pump is controlled automatic watering rinsing connector again, be 5～10 minutes the running time of eddy current grinding groove 10,
(c) after the end of run of eddy current grinding groove 10, on the oil pump of its lower end and hydraulic pressure, lift mechanism action and promote eddy current grinding groove 10 around rotating shaft 18 rotations, its inner abrasive and connector are poured in vibration screen chutes 17, workpiece reclaiming plate 12 starts vibration together with vibration screen chutes 17, abrasive is vibrated on abrasive material reclaiming plate 15, and connector drops on workpiece reclaiming plate 12 and towards blanking place and moves simultaneously;
(d) connector on workpiece reclaiming plate 12 is dropped to and in the gabion in hot water machine 1, is carried out connector surface washing, heating by vibration, abrasive material reclaiming plate 15 vibrations are simultaneously transported to abrasive material conveyer belt 13 by abrasive, and abrasive are transported in the abrasive material feeder of abrasive material automatic charging device 11 by abrasive material conveyer belt 13;
(e) connector carries out the surface washing heating of 30-50 second in hot water machine 1, be then placed into and in dewaterer 2, carry out spin-drying operation, in dewaterer 2 30 seconds after connector is placed on conveyer 3 again;
(f) after connector transports at a slow speed and dries on conveyer 3, be poured into packaging bag, then be put in goods pallet 4.
Claims (8)
1. an electrodeless variable-speed vortex cleaning device, comprise eddy current cleaning machine, conveyer (3) and goods pallet (4), it is characterized in that, described eddy current cleaning machine comprises base (14) and eddy current grinding groove (10), upper end one side of described base (14) is provided with eddy current grinding groove (10), opposite side is provided with workpiece reclaiming plate (12), one end of this workpiece reclaiming plate (12) position upside relative with eddy current grinding groove (10) is provided with vibration screen chutes (17), the lower end of described workpiece reclaiming plate (12) is connected with base (14) by the some elastics (16) that are evenly arranged, the lower end of described workpiece reclaiming plate (12) is connected and installed with abrasive material reclaiming plate (15), the lower end of this abrasive material reclaiming plate (15) is connected with the bobbing machine in base (14), one side of described eddy current grinding groove (10) is provided with abrasive material automatic charging device (11), the downside lateral arrangement of the port of export of described abrasive material reclaiming plate (15) has the abrasive material conveyer belt (13) being communicated with abrasive material automatic charging device (11), one side of described eddy current cleaning machine, the relative location arrangements of the port of export of workpiece reclaiming plate (12) has hot water machine (1), one side of this hot water machine (1) is furnished with dewaterer (2), described dewaterer (2) joins with one end of conveyer (3), on the ground of the other end of described conveyer (3), be placed with several goods pallets (4).
2. a kind of electrodeless variable-speed vortex cleaning device according to claim 1, it is characterized in that: between described eddy current grinding groove (10) and vibration screen chutes (17), be furnished with rotating shaft (18), described eddy current grinding groove (10) is connected with rotating shaft (18), and the lower end of described eddy current grinding groove (10) is connected and installed with oil pump and hydraulic pressure Shang Ju mechanism.
3. a kind of electrodeless variable-speed vortex cleaning device according to claim 1, is characterized in that: described abrasive material reclaiming plate (15) and workpiece reclaiming plate (12) are 5～10 ° of inclinations.
4. a kind of electrodeless variable-speed vortex cleaning device according to claim 1, it is characterized in that: the rotating disk being connected with the servomotor of its lower end is equipped with in the inside of described eddy current grinding groove (10), in the internal side wall of described eddy current grinding groove (10), be furnished with apopore and osculum.
5. a kind of electrodeless variable-speed vortex cleaning device according to claim 1, is characterized in that: on the workpiece reclaiming plate (12) of described vibration screen chutes (17) below, be furnished with the sieve plate communicating with abrasive material reclaiming plate (15).
6. a kind of electrodeless variable-speed vortex cleaning device according to claim 1, it is characterized in that: described abrasive material automatic charging device (11) comprises abrasive material feeder, one end of described abrasive material feeder and abrasive material conveyer belt (13) joins, the lower end of described abrasive material feeder is connected and installed with oil pump and hydraulic pressure Shang Ju mechanism, this abrasive material feeder can upwards be dug by lifting mechanism action on hydraulic pressure, until its other end is aimed at the top of eddy current grinding groove (10).
7. a kind of electrodeless variable-speed vortex cleaning device according to claim 1, it is characterized in that: a side of described eddy current cleaning machine is furnished with the automatic feeding water water storage box (7) being connected with hot water machine (1), this water storage box (7) is connected with the inlet opening of eddy current grinding groove (10) by water pipe.
8. a kind of electrodeless variable-speed vortex cleaning device according to claim 1, it is characterized in that: described conveyer (3) is the transfer station of lateral arrangement, it is and is in tilted layout, one end of close dewaterer (2) is higher than the other end, the upper end bilateral symmetry of described conveyer (3) is provided with spacing pin (31), and the discharging end of described conveyer (3) is provided with packing of product support (32).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320614831.9U CN203557253U (en) | 2013-09-30 | 2013-09-30 | Infinite variable speed eddy current cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320614831.9U CN203557253U (en) | 2013-09-30 | 2013-09-30 | Infinite variable speed eddy current cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203557253U true CN203557253U (en) | 2014-04-23 |
Family
ID=50507000
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320614831.9U Withdrawn - After Issue CN203557253U (en) | 2013-09-30 | 2013-09-30 | Infinite variable speed eddy current cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203557253U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103551954A (en) * | 2013-09-30 | 2014-02-05 | 宁波胜克换向器有限公司 | Infinitely variable speed vortex cleaning device and using method thereof |
| CN107263294A (en) * | 2017-05-19 | 2017-10-20 | 湖州星星研磨有限公司 | A kind of complete milling apparatus of fully automatic eddy current type |
| CN107296969A (en) * | 2017-04-14 | 2017-10-27 | 任帅帅 | Anaesthetic mask sterilization method |
| CN108481158A (en) * | 2018-05-29 | 2018-09-04 | 浙江湖磨抛光磨具制造有限公司 | A kind of ground and cleaned drying production line |
-
2013
- 2013-09-30 CN CN201320614831.9U patent/CN203557253U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103551954A (en) * | 2013-09-30 | 2014-02-05 | 宁波胜克换向器有限公司 | Infinitely variable speed vortex cleaning device and using method thereof |
| CN103551954B (en) * | 2013-09-30 | 2016-01-13 | 宁波胜克换向器有限公司 | A kind of electrodeless variable-speed vortex cleaning device and using method thereof |
| CN107296969A (en) * | 2017-04-14 | 2017-10-27 | 任帅帅 | Anaesthetic mask sterilization method |
| CN107263294A (en) * | 2017-05-19 | 2017-10-20 | 湖州星星研磨有限公司 | A kind of complete milling apparatus of fully automatic eddy current type |
| CN108481158A (en) * | 2018-05-29 | 2018-09-04 | 浙江湖磨抛光磨具制造有限公司 | A kind of ground and cleaned drying production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140423 Effective date of abandoning: 20160113 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |