CN203552101U - An explosion-proof inverter moisture removal device - Google Patents

An explosion-proof inverter moisture removal device Download PDF

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CN203552101U
CN203552101U CN201320586989.XU CN201320586989U CN203552101U CN 203552101 U CN203552101 U CN 203552101U CN 201320586989 U CN201320586989 U CN 201320586989U CN 203552101 U CN203552101 U CN 203552101U
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explosion
proof
dehumidification
circuit
humidity
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刘向昕
杨忠东
张磊
孟宪静
何晓群
靳钱
王宝
高志安
付有为
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TANGSHAN ZHICHENG ELECTRIC CO Ltd
KAILUAN (GROUP) CO Ltd
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TANGSHAN ZHICHENG ELECTRIC CO Ltd
KAILUAN (GROUP) CO Ltd
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Abstract

The utility model provides an explosion-proof frequency converter removes damp device, belongs to transformer or distribution technical field for solve the electric leakage problem of colliery explosion-proof frequency converter in the pit, its technical scheme is, it includes temperature signal acquisition circuit, humidity signal acquisition circuit, singlechip, power contactor and dehumidification circuit, the signal output part of temperature signal acquisition circuit and humidity signal acquisition circuit connects the different input ports of singlechip respectively, and two control signal output ports of singlechip connect the control coil of power contactor and the control signal input part of dehumidification circuit respectively through darlington transistor array, power contactor's normally open contact concatenates in explosion-proof frequency converter's power supply loop. The utility model discloses can prevent effectively that the colliery is explosion-proof converter in the pit because of the moist electric leakage, avoid the various incident that cause from this, prolong explosion-proof converter's life, ensure the normal operating of colliery production.

Description

一种防爆变频器除潮装置An explosion-proof inverter moisture removal device

技术领域 technical field

本实用新型涉及一种在煤矿井下防爆变频器内部使用的除潮装置,属于变电或配电技术领域。  The utility model relates to a moisture removal device used inside an explosion-proof frequency converter in a coal mine, belonging to the technical field of power transformation or power distribution. the

背景技术 Background technique

目前,防爆变频器在煤矿井下的应用越来越多,由于运行环境湿度较大,井下防爆变频器停止使用一段时间后,其内部元器件的绝缘等级就会大幅下降,致使再次启动时出现漏电现象,严重时还有可能导致防爆变频器炸机,造成重大安全事故,给企业带来无可挽回的经济损失。因此,如何有效防止煤矿井下防爆变频器漏电,保证煤矿生产的正常运行,就成为有关技术人员所面临的难题。 At present, explosion-proof frequency converters are used more and more underground in coal mines. Due to the high humidity in the operating environment, after the underground explosion-proof frequency converter is stopped for a period of time, the insulation level of its internal components will drop significantly, resulting in leakage when it is restarted. If the phenomenon is serious, it may cause the explosion-proof frequency converter to explode, causing a major safety accident and bringing irreparable economic losses to the enterprise. Therefore, how to effectively prevent the leakage of the underground explosion-proof frequency converter in coal mines and ensure the normal operation of coal mine production has become a difficult problem for relevant technical personnel.

实用新型内容 Utility model content

本实用新型的目的在于针对现有技术之弊端,提供一种防爆变频器除潮装置,以防止煤矿井下防爆变频器漏电,确保煤矿生产的正常运行。 The purpose of this utility model is to provide an explosion-proof frequency converter moisture removal device for the drawbacks of the prior art, so as to prevent the leakage of the explosion-proof frequency converter underground in coal mines and ensure the normal operation of coal mine production.

本实用新型所述问题是以下述技术方案实现的: Problem described in the utility model is realized with following technical scheme:

一种防爆变频器除潮装置,构成中包括温度信号采集电路、湿度信号采集电路、单片机、电源接触器和除湿电路,所述温度信号采集电路和湿度信号采集电路的信号输出端分别接单片机的不同输入端口,单片机的两个控制信号输出端口经达林顿晶体管阵列分别接电源接触器的控制线圈和除湿电路的控制信号输入端,所述电源接触器的常开触点串接在防爆变频器的供电回路中。 An explosion-proof frequency converter dehumidification device, comprising a temperature signal acquisition circuit, a humidity signal acquisition circuit, a single-chip microcomputer, a power contactor and a dehumidification circuit, the signal output terminals of the temperature signal acquisition circuit and the humidity signal acquisition circuit are respectively connected to the single-chip microcomputer Different input ports, the two control signal output ports of the single chip microcomputer are respectively connected to the control coil of the power contactor and the control signal input end of the dehumidification circuit through the Darlington transistor array, and the normally open contacts of the power contactor are connected in series to the explosion-proof frequency conversion In the power supply circuit of the device.

上述防爆变频器除潮装置,所述除湿电路包括胶封变压器、除湿接触器和安装在防爆变频器内部的加热器,所述除湿接触器的控制线圈接达林顿晶体管阵列的输出端,所述胶封变压器的原边线圈接电源电压,副边线圈经除湿接触器的常开触点接加热器。 The above-mentioned dehumidification device for explosion-proof frequency converter, the dehumidification circuit includes a rubber-sealed transformer, a dehumidification contactor and a heater installed inside the explosion-proof frequency converter, the control coil of the dehumidification contactor is connected to the output end of the Darlington transistor array, the The primary side coil of the rubber-sealed transformer is connected to the power supply voltage, and the secondary side coil is connected to the heater through the normally open contact of the dehumidification contactor.

上述防爆变频器除潮装置,所述湿度信号采集电路包括湿度传感器和湿度信号调理电路,所述湿度传感器安装在防爆变频器内部,其输出信号经湿度信号调理电路接单片机的输入端口。 In the above-mentioned explosion-proof frequency converter dehumidification device, the humidity signal acquisition circuit includes a humidity sensor and a humidity signal conditioning circuit. The humidity sensor is installed inside the explosion-proof frequency converter, and its output signal is connected to the input port of the single-chip microcomputer through the humidity signal conditioning circuit.

上述防爆变频器除潮装置,所述温度信号采集电路包括温度传感器和温度信号调理电路,所述温度传感器安装在防爆变频器内部,其输出信号经温度信号调理电路接单片机的输入端口。 The above-mentioned explosion-proof frequency converter moisture removal device, the temperature signal acquisition circuit includes a temperature sensor and a temperature signal conditioning circuit, the temperature sensor is installed inside the explosion-proof frequency converter, and its output signal is connected to the input port of the single-chip microcomputer through the temperature signal conditioning circuit.

上述防爆变频器除潮装置,所述湿度信号调理电路和温度信号调理电路的结构相同,二者均由运算放大器,稳压管、两个电容和三个电阻构成,所述运算放大器接成电压跟随器,其输出端接单片机的输入端口,湿度传感器或温度传感器的输出信号经第一电阻和第二电阻串接成的分压电路分压后经第三电阻接电压跟随器的输入端,稳压管和两个电容并联连接后一端接地,一端接第一电阻与第二电阻的串接点。 The above-mentioned explosion-proof frequency converter moisture removal device, the structure of the humidity signal conditioning circuit and the temperature signal conditioning circuit are the same, both of which are composed of an operational amplifier, a voltage regulator tube, two capacitors and three resistors, and the operational amplifier is connected to form a voltage The output terminal of the follower is connected to the input port of the single-chip microcomputer, and the output signal of the humidity sensor or the temperature sensor is divided by a voltage divider circuit formed by connecting the first resistor and the second resistor in series, and then connected to the input terminal of the voltage follower through the third resistor, After the regulator tube and the two capacitors are connected in parallel, one end is grounded, and the other end is connected to the series connection point of the first resistor and the second resistor.

上述防爆变频器除潮装置,构成中还包括循环风扇,所述循环风扇安装在防爆变频器的内部并与加热器并联连接。 The above-mentioned explosion-proof frequency converter moisture removal device also includes a circulating fan installed in the explosion-proof frequency converter and connected in parallel with the heater.

上述防爆变频器除潮装置,所述电源接触器和除湿接触器的控制线圈上均并接有续流二极管。 In the above explosion-proof frequency converter moisture removal device, the control coils of the power contactor and the dehumidification contactor are both connected in parallel with freewheeling diodes.

上述防爆变频器除潮装置,所述加热器采用爆变频器内部安装的输入电抗器。 In the above-mentioned explosion-proof frequency converter moisture removal device, the heater adopts an input reactor installed inside the explosion-proof frequency converter.

本实用新型在防爆变频器每次启动前都要根据其内部的湿度和温度检测值判断其绝缘等级,当绝缘等级低于设定的阈值时则启动除湿电路对防爆变频器内部进行除湿,只有当绝缘等级达到要求时才接通防爆变频器的供电回路,这样就有效防止了防爆变频器漏电,避免了由此引发的各种安全事故,延长了防爆变频器的使用寿命,确保了煤矿生产的正常运行。 In the utility model, the insulation level of the explosion-proof frequency converter must be judged according to its internal humidity and temperature detection values before each startup. When the insulation level meets the requirements, the power supply circuit of the explosion-proof inverter is connected, which effectively prevents the leakage of the explosion-proof inverter, avoids various safety accidents caused by it, prolongs the service life of the explosion-proof inverter, and ensures coal mine production. of normal operation.

附图说明 Description of drawings

下面结合附图对本实用新型作进一步说明。 Below in conjunction with accompanying drawing, the utility model is further described.

图1是本实用新型的电原理框图; Fig. 1 is the electric principle block diagram of the present utility model;

图2是电原理图。 Figure 2 is an electrical schematic diagram.

图中各标号清单为:U1、单片机;U2、达林顿晶体管阵列;F、运算放大器;Te、温度传感器;S、湿度传感器;T、胶封变压器;J1、电源接触器;J2、除湿接触器;TL-1、温度信号调理电路;TL-2、湿度信号调理电路;R1、第一电阻;R2、第二电阻;R3、第三电阻;C1、第一电容;C2、第二电容;DW、稳压管;D1、第一续流二极管;D2、第二续流二极管;H、加热器;M、循环风扇。 The list of labels in the figure is: U1, single-chip microcomputer; U2, Darlington transistor array; F, operational amplifier; Te, temperature sensor; S, humidity sensor; T, glue-sealed transformer; J1, power contactor; J2, dehumidification contact TL-1, temperature signal conditioning circuit; TL-2, humidity signal conditioning circuit; R1, first resistor; R2, second resistor; R3, third resistor; C1, first capacitor; C2, second capacitor; DW, regulator tube; D1, first freewheeling diode; D2, second freewheeling diode; H, heater; M, circulation fan.

具体实施方式 Detailed ways

本实用新型具有除潮功能,可使防爆变频器恢复到正常的绝缘等级,避免因受潮而引发安全事故。 The utility model has the function of removing moisture, which can restore the explosion-proof frequency converter to the normal insulation level, and avoid safety accidents caused by damp.

参看图1、图2,本实用新型包括温度信号采集电路、湿度信号采集电路、单片机U1、电源接触器J1和除湿电路。其中,温度信号采集电路包括温度传感器Te和温度信号调理电路TL-1,湿度信号采集电路包括湿度传感器S和温度信号调理电路TL-2,除湿电路包括胶封变压器T、除湿接触器J2、加热器H和循环风扇M。温度信号调理电路TL-1和温度信号调理电路TL-2的结构相同,均由运算放大器F、第一电阻R1、第二电阻R2、第三电阻R3、第一电容C1、第二电容C2和稳压管DW组成,第一电阻R1和第二电阻R2构成分压电路,用于调节信号幅值,第一电容C1和第二电容C2用于滤除干扰信号,稳压管DW起限幅作用,第三电阻R3为耦合电阻,运算放大器F接成电压跟随器,目的是降低信号采集电路的输出阻抗。达林顿晶体管阵列U2是大电流驱动阵列,可直接驱动继电器等负载。 Referring to Fig. 1 and Fig. 2, the utility model includes a temperature signal acquisition circuit, a humidity signal acquisition circuit, a single-chip microcomputer U1, a power contactor J1 and a dehumidification circuit. Among them, the temperature signal acquisition circuit includes a temperature sensor Te and a temperature signal conditioning circuit TL-1, the humidity signal acquisition circuit includes a humidity sensor S and a temperature signal conditioning circuit TL-2, and the dehumidification circuit includes a glue-sealed transformer T, a dehumidification contactor J2, a heating Device H and circulation fan M. The temperature signal conditioning circuit TL-1 and the temperature signal conditioning circuit TL-2 have the same structure, and are composed of an operational amplifier F, a first resistor R1, a second resistor R2, a third resistor R3, a first capacitor C1, a second capacitor C2 and Composed of a voltage regulator tube DW, the first resistor R1 and the second resistor R2 form a voltage divider circuit for adjusting the signal amplitude, the first capacitor C1 and the second capacitor C2 are used to filter out interference signals, and the voltage regulator tube DW acts as a limiter Function, the third resistor R3 is a coupling resistor, and the operational amplifier F is connected as a voltage follower, the purpose is to reduce the output impedance of the signal acquisition circuit. Darlington transistor array U2 is a large current drive array, which can directly drive loads such as relays.

本实用新型的工作原理: Working principle of the utility model:

煤矿井下防爆变频器停止使用并放置一段时间后,再次上电之前本除潮装置开始工作。首先由温度传感器Te检测防爆变频器内部温度,由湿度传感器S检测检测防爆变频器内部湿度,两信号经各自的调理电路处理后送入单片机U1,单片机U1根据这两个信号分析煤矿井下防爆变频器内部的绝缘等级。如果温度、湿度或绝缘等级中的任何一项超过设定的阈值,本装置立即通过电源接触器J1闭锁防爆变频器的输入回路,同时除湿接触器J2的常开触点闭合,加热器H和循环风扇M开始工作,此时加热器H作为胶封变压器T的负载,循环风扇M将加热器H发出的热量吹散,并使热风在防爆变频器内部循环,实现除潮功能。等到检测到的温、湿度和绝缘等级均在设定范围内后,本装置再延时工作5分钟,然后停止工作,解除变频器输入端电源闭锁,使防爆变频器进入正常工作状态。 After the underground explosion-proof frequency converter of the coal mine is stopped and left for a period of time, the dehumidification device starts to work before the power is turned on again. First, the temperature sensor Te detects the internal temperature of the explosion-proof frequency converter, and the humidity sensor S detects the internal humidity of the explosion-proof frequency converter. The two signals are processed by their respective conditioning circuits and sent to the single-chip microcomputer U1. The single-chip microcomputer U1 analyzes the explosion-proof frequency conversion in coal mines according to these two signals. Insulation level inside the device. If any of the temperature, humidity or insulation level exceeds the set threshold, the device immediately blocks the input circuit of the explosion-proof inverter through the power contactor J1, and at the same time the normally open contact of the dehumidification contactor J2 is closed, the heater H and The circulation fan M starts to work. At this time, the heater H is used as the load of the rubber-sealed transformer T. The circulation fan M blows away the heat from the heater H, and makes the hot air circulate inside the explosion-proof inverter to realize the dehumidification function. After the detected temperature, humidity and insulation level are all within the set range, the device will delay the operation for another 5 minutes, then stop working, release the power supply lock at the input end of the inverter, and make the explosion-proof inverter enter the normal working state.

Claims (8)

1.一种防爆变频器除潮装置,其特征是,它包括温度信号采集电路、湿度信号采集电路、单片机(U1)、电源接触器(J1)和除湿电路,所述温度信号采集电路和湿度信号采集电路的信号输出端分别接单片机(U1)的不同输入端口,单片机(U1)的两个控制信号输出端口经达林顿晶体管阵列(U2)分别接电源接触器(J1)的控制线圈和除湿电路的控制信号输入端,所述电源接触器(J1)的常开触点串接在防爆变频器的供电回路中。 1. An explosion-proof frequency converter dehumidification device, characterized in that it includes a temperature signal acquisition circuit, a humidity signal acquisition circuit, a single-chip microcomputer (U1), a power contactor (J1) and a dehumidification circuit, and the temperature signal acquisition circuit and humidity The signal output terminals of the signal acquisition circuit are respectively connected to different input ports of the single-chip microcomputer (U1), and the two control signal output ports of the single-chip microcomputer (U1) are respectively connected to the control coil and the power contactor (J1) via the Darlington transistor array (U2). The control signal input end of the dehumidification circuit, the normally open contact of the power contactor (J1) is connected in series with the power supply circuit of the explosion-proof frequency converter. 2.根据权利要求1所述的一种防爆变频器除潮装置,其特征是,所述除湿电路包括胶封变压器(T)、除湿接触器(J2)和安装在防爆变频器内部的加热器(H),所述除湿接触器(J2)的控制线圈接达林顿晶体管阵列(U2)的输出端,所述胶封变压器(T)的原边线圈接电源电压,副边线圈经除湿接触器(J2)的常开触点接加热器(H)。 2. An explosion-proof inverter dehumidification device according to claim 1, characterized in that the dehumidification circuit includes a rubber-sealed transformer (T), a dehumidification contactor (J2) and a heater installed inside the explosion-proof inverter (H), the control coil of the dehumidification contactor (J2) is connected to the output terminal of the Darlington transistor array (U2), the primary coil of the rubber-encapsulated transformer (T) is connected to the power supply voltage, and the secondary coil is connected to the dehumidification contact The normally open contact of the heater (J2) contacts the heater (H). 3.根据权利要求1或2所述的一种防爆变频器除潮装置,其特征是,所述湿度信号采集电路包括湿度传感器(S)和湿度信号调理电路(TL-2),所述湿度传感器(S)安装在防爆变频器内部,其输出信号经湿度信号调理电路(TL-2)接单片机(U1)的输入端口。 3. An explosion-proof inverter dehumidification device according to claim 1 or 2, characterized in that the humidity signal acquisition circuit includes a humidity sensor (S) and a humidity signal conditioning circuit (TL-2), and the humidity The sensor (S) is installed inside the explosion-proof frequency converter, and its output signal is connected to the input port of the single-chip microcomputer (U1) through the humidity signal conditioning circuit (TL-2). 4.根据权利要求3所述的一种防爆变频器除潮装置,其特征是,所述温度信号采集电路包括温度传感器(Te)和温度信号调理电路(TL-1),所述温度传感器(Te)安装在防爆变频器内部,其输出信号经温度信号调理电路(TL-1)接单片机(U1)的输入端口。 4. An explosion-proof frequency converter moisture removal device according to claim 3, characterized in that, the temperature signal acquisition circuit includes a temperature sensor (Te) and a temperature signal conditioning circuit (TL-1), and the temperature sensor ( Te) is installed inside the explosion-proof inverter, and its output signal is connected to the input port of the single-chip microcomputer (U1) through the temperature signal conditioning circuit (TL-1). 5.根据权利要求4所述的一种防爆变频器除潮装置,其特征是,所述湿度信号调理电路(TL-2)和温度信号调理电路(TL-1)的结构相同,二者均由运算放大器(F),稳压管(DW)、两个电容和三个电阻构成,所述运算放大器(F)接成电压跟随器,其输出端接单片机(U1)的输入端口,湿度传感器(S)或温度传感器(Te)的输出信号经第一电阻(R1)和第二电阻(R2)串接成的分压电路分压后经第三电阻(R3)接电压跟随器的输入端,稳压管(DW)和两个电容并联连接后一端接地,一端接第一电阻(R1)与第二电阻(R2)的串接点。 5. An explosion-proof inverter dehumidification device according to claim 4, characterized in that the structure of the humidity signal conditioning circuit (TL-2) and the temperature signal conditioning circuit (TL-1) are the same, both It consists of an operational amplifier (F), a regulator tube (DW), two capacitors and three resistors. The operational amplifier (F) is connected as a voltage follower, and its output terminal is connected to the input port of the single-chip microcomputer (U1). The humidity sensor (S) or the output signal of the temperature sensor (Te) is divided by the voltage divider circuit formed by the first resistor (R1) and the second resistor (R2) connected in series, and then connected to the input terminal of the voltage follower through the third resistor (R3) , the regulator tube (DW) and two capacitors are connected in parallel, one end is grounded, and the other end is connected to the series connection point of the first resistor (R1) and the second resistor (R2). 6.根据权利要求5所述的一种防爆变频器除潮装置,其特征是,构成中还包括循环风扇(M),所述循环风扇(M)安装在防爆变频器的内部并与加热器(H)并联连接。 6. An explosion-proof inverter moisture removal device according to claim 5, characterized in that the composition also includes a circulation fan (M), and the circulation fan (M) is installed inside the explosion-proof inverter and connected to the heater (H) Parallel connection. 7.根据权利要求6所述的一种防爆变频器除潮装置,其特征是,所述电源接触器(J1)和除湿接触器(J2)的控制线圈上均并接有续流二极管。 7. The dehumidification device for an explosion-proof frequency converter according to claim 6, characterized in that, the control coils of the power contactor (J1) and the dehumidification contactor (J2) are connected in parallel with freewheeling diodes. 8.根据权利要求7所述的一种防爆变频器除潮装置,其特征是,所述加热器(H)采用爆变频器内部安装的输入电抗器。 8. An explosion-proof inverter moisture removal device according to claim 7, characterized in that the heater (H) adopts an input reactor installed inside the explosion-proof inverter.
CN201320586989.XU 2013-09-23 2013-09-23 An explosion-proof inverter moisture removal device Expired - Fee Related CN203552101U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103472876A (en) * 2013-09-23 2013-12-25 开滦(集团)有限责任公司 An explosion-proof inverter moisture removal device
CN104239261A (en) * 2014-09-17 2014-12-24 重庆伊士顿电梯有限责任公司 System and method for converting IC (integrated circuit) card authority data protocol

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103472876A (en) * 2013-09-23 2013-12-25 开滦(集团)有限责任公司 An explosion-proof inverter moisture removal device
CN104239261A (en) * 2014-09-17 2014-12-24 重庆伊士顿电梯有限责任公司 System and method for converting IC (integrated circuit) card authority data protocol
CN104239261B (en) * 2014-09-17 2017-02-22 重庆伊士顿电梯有限责任公司 System and method for converting IC (integrated circuit) card authority data protocol

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