CN203542387U - Alloy steel boat cleaning device - Google Patents
Alloy steel boat cleaning device Download PDFInfo
- Publication number
- CN203542387U CN203542387U CN201320446341.2U CN201320446341U CN203542387U CN 203542387 U CN203542387 U CN 203542387U CN 201320446341 U CN201320446341 U CN 201320446341U CN 203542387 U CN203542387 U CN 203542387U
- Authority
- CN
- China
- Prior art keywords
- boat
- alloy
- impeller
- spherolite
- cleaning plant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004140 cleaning Methods 0.000 title claims abstract description 29
- 229910000851 Alloy steel Inorganic materials 0.000 title claims abstract description 18
- 239000000956 alloy Substances 0.000 claims abstract description 55
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 54
- REDXJYDRNCIFBQ-UHFFFAOYSA-N aluminium(3+) Chemical class data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Al+3] REDXJYDRNCIFBQ-UHFFFAOYSA-N 0.000 claims description 50
- UONOETXJSWQNOL-UHFFFAOYSA-N Tungsten carbide Chemical compound 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- 238000000034 method Methods 0.000 description 3
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Abstract
The utility model discloses an alloy steel boat cleaning device, comprising upper rotating wheels, lower rotating wheels and a lifting belt, wherein shovel buckets are arranged on the lifting belt; a funnel is installed on a side opposite to the upper rotating wheels; one end of a connecting pipe is connected with the lower end of the funnel, and the other end of the connecting pipe is connected with a center hole of an impeller; the impeller is installed above a track; blades are arranged in the impeller; a filter plate is arranged below the track and is arranged on a storage bin; a feeding screw is connected with the lower part of the storage bin; the lower parts of the lower rotating wheels are located on one side of a discharge opening of the storage bin. The alloy steel boat cleaning device also comprises a driving device of the rotating wheels, the impeller, the track and the feeding screw. Spherical alloys are put in the storage bin, and objects attached to the surface layer of a boat are quickly stripped off under the impact of a large number of high-speed spherical alloys. The alloy steel boat cleaning device disclosed by the utility model is simple and convenient, improves the production efficiency and the product quality and prolongs the service life of the boat.
Description
Technical field
The utility model belongs to the cleaning plant that a kind of powder metallurgy is prepared container, specifically a kind of steel alloy boat cleaning plant.
Background technology
Steel alloy boat is conventionally to use and produce container in powder metallurgy preparation, its operating temperature is at 1000 ℃ to 1400 ℃, this boat material generally includes elemental nickel, tungsten, iron, chromium, two or more compositions in titanium, under condition of work, boat surface easily forms the nickel of product and boat, the adhesion of iron etc., the metal adhesive thing forming under this high temperature can firmly remain in boat surface, cause product cannot unload to the greatest extent or the increase of product impurity content, product quality is caused to adverse influence, and boat self crystal grain when hot operation is used can be grown up, form thick crystal grain, dendrite arm, boat mechanical strength declines, cause boat cracking, distortion, damage and scrap.
Process at present boat surface bonding material and conventionally adopt artificial treatment and blasting treatment.Use instrument knocks boat, not only larger to the being damaged deformation of boat, and labour intensity is high, inefficiency; Blasting treatment adopts the quartz sand of high velocity jet to wash away boat surface, the sticky object on flake-off surface, but quartz sand proportion is little, intensity is low, removing to harder sticky object on high temperature boat is very difficult, and product powder and the quartz sand cleared up mixes, be not easy to the recycling of product powder.
Utility model content
The purpose of this utility model is to provide a kind of steel alloy boat cleaning plant that can thoroughly remove steel alloy boat surface sticky object.
The utility model comprises moving runner, lower moving runner, belt elevator, and belt elevator is provided with shovel hopper; Funnel is arranged on a side relative with upper moving runner; One end of tube connector is connected with the lower end of funnel, and the other end is connected with impeller centre bore; Impeller is arranged on the top of crawler belt; In impeller, be provided with blade; Filter plate is arranged on the below of crawler belt, is placed on warehouse; Feeding screw is connected with warehouse bottom; Lower moving runner bottom is positioned at discharging opening one side of warehouse, also comprises the drive unit of moving runner, impeller, crawler belt, feeding screw.
The utility model in use, is placed on the spherolite alloy of cleaning boat in warehouse, with the belt elevator that shovels hopper, under the drive of moving runner, after the spherolite alloy shovel of warehouse discharging opening is carried, rises to eminence.Spherolite alloy is scattered on the surface of impeller blade after being rolled into impeller centre bore by tube connector, blade is under the impeller of High Rotation Speed drives, the spherolite alloy directive of dishing out is at a high speed placed on to the boat on crawler belt, boat is under the impact of a large amount of high speed spherolite alloys, and the sticky object on top layer peels off rapidly.Sticky object falls into by crawler belt gap on the filter plate of bottom, the sticky object that granularity is less and spherolite alloy fall into warehouse through filter plate, feeding screw is deposited in discharging opening one side by the spherolite alloy in warehouse and the less sticky object of granularity, again be raised belt shovel and carry utilization, thicker graininess sticky object is tackled by filter plate, in order to avoid damage blade when with blade high-speed impact.Sticky object on steel alloy boat repeatedly impacts through spherolite alloy, cleaned work.
Further improvement is, pile-up welding hard alloy layer or cast tungsten carbide layer on described blade, and preferably overlay cladding thickness is 2～5mm.Because spherolite alloy rigidity is higher, in a large amount of spherolite alloy high-speed strikings, very large to the wearing and tearing of blade, the high-hardness wear-resisting bead layer on blade can improve the wearability of blade, and is guaranteed the service life of blade.
Further improve is that in warehouse, the middle spherolite alloy of placing is cemented carbide pellet alloy.The hardness of cemented carbide pellet alloy is higher, can improve boat cleaning effect.
Further improve is that the material of spherolite alloy is preferably consistent with the product material that boat is produced.Because the composition of spherolite alloy own is consistent with product powder, therefore the spherolite alloy of drawing small and the product powder of clearing up on boat can together with reclaim and do hard alloy material and use.
Further improving is that described spherolite alloy granularity is 0.5～0.8mm.Because spherolite alloy granularity is less, the sticky object of impact-spalling boat surface under high-speed projectile, can increase the contact-making surface of spherolite alloy and boat, is not easy to produce cleaning dead angle, has improved cleaning efficiency.Particularly especially cemented carbide pellet alloy of the spherolite alloy of this granularity, impacting boat material when surface can refinement boat crystal grain, make the strengthening of the boat surface mechanical property of materials, extended the service life of boat, the spherolite alloy of simultaneously a large amount of reduced sizes impacts boat surface, the micro-hole staying is tiny and intensive, makes the fineness of boat surface better.
Further improve is that described crawler belt working face comprises smooth section and vertical section.It is upper that boat for clearance is placed on smooth section of impeller below, and boat is along with caterpillar drive, is transitioned into vertical section from smooth section, under Action of Gravity Field, falls, overturns, and go round and begin again, thereby make the each surface of boat all can obtain washing away of spherolite alloy.Cleaning effect is very good.
Owing to having adopted technique scheme, the utlity model has following beneficial effect:
1, boat is after cleaning, and the product powder of bonding is effectively removed, and has reduced the impact of sticky boat material on normal product, has improved product quality.
2, because the composition of spherolite alloy spherolite alloy of cleaning plant own is consistent with product powder, make the bond powders cleared up and product powder can together with recycle.
3, boat is after cleaning, and it is bright and clean that boat surface becomes, and avoided the being damaged deformation of artificial treatment to boat, extended the service life of boat.
Accompanying drawing explanation
Fig. 1 is the working state figure of the utility model cleaning plant.
In figure: 1, driven pulley; 2, shovel hopper; 3, belt elevator; 4, driving wheel; 5, funnel; 6, tube connector; 7, impeller; 8, blade; 9, crawler belt; 10, boat; 11, filter plate; 12, warehouse; 13, feeding screw
The specific embodiment
As shown in Figure 1, cleaning plant comprises belt lifting mechanism, impeller mechanism, pedrail mechanism and warehouse mechanism; Belt lifting mechanism is connected with impeller mechanism by tube connector 6; Impeller mechanism is arranged on the top of pedrail mechanism; Warehouse mechanism is arranged on the below of pedrail mechanism.
Belt lifting mechanism is comprised of driven pulley 1, belt elevator 3 and driving wheel 4; Driven pulley 1 and driving wheel 4 tensioning belt elevators 3; Belt elevator 3 is provided with shovel hopper 2; In the side of driving wheel 4, funnel 5 is housed; Its outlet at bottom is connected with tube connector 6.
Impeller mechanism is comprised of the driving mechanism of impeller 7, blade 8 and impeller 7; Blade 8 is arranged in impeller 7; Impeller 7 is arranged on the top of crawler belt 9, and its center aperture tube connector 6 is connected with funnel 5.
Pedrail mechanism is comprised of the driving mechanism of crawler belt 9 and crawler belt 9, and boat 10 is placed on crawler belt 9.
Warehouse mechanism is comprised of filter plate 11, warehouse 12 and feeding screw 13; Filter plate 11 is arranged on the below of crawler belt 9, is placed on warehouse 12; Feeding screw 13 is connected with warehouse 12.
On blade 8, built-up welding thickness is that the carbide alloy (as tungsten carbide) that 2～5mm hardness ratio spherolite alloy is higher protects, and is guaranteed the service life of blade 8.In warehouse 12, being placed with granularity is the spherolite alloy spherolite alloy of 0.5～0.8mm; Spherolite alloy spherolite alloy is cemented carbide pellet alloy spherolite alloy; The material of spherolite alloy spherolite alloy is consistent with the material of product powder.
The cleaning plant forming thus can thoroughly be removed steel alloy boat surface sticky object, and its operation principle is as follows:
Open cleaning plant power supply, start successively crawler belt 9, belt elevator 3, feeding screw 13, impeller 7; With the belt elevator 3 that shovels hopper 2, under the drive of driving wheel 4, after being carried, the spherolite alloy shovel that is deposited in driven pulley 1 place rises in the funnel 5 of eminence.Spherolite alloy is scattered on blade 8 be rolled into the centre bore of impeller 7 by tube connector 6 after.Blade 7 rotary speeies are adjustable, and speed is 70-90m/s.Blade 8 impacts spherolite alloy under the impeller 7 of High Rotation Speed drives, and spherolite alloy is dished out at a high speed, and directive is placed on the boat 10 on crawler belt 9, and boat 10 is under the impact of a large amount of high speed spherolite alloys, and the sticky object on top layer peels off rapidly.Crawler belt 9 drives boat 10 to overturn, make the each surface of boat 10 all can obtain washing away of spherolite alloy, crawler belt 9 tumbles fallen stripping sticky object and spherolite alloy on filter plate 11 simultaneously, the sticky object that granularity is less and spherolite alloy leach by filter plate 11, drop in filter plate 11 warehouse 12 below, again by feeding screw 13 by the sticky object in warehouse 12 and spherolite alloy feed to driven pulley 1 place, sticky object and spherolite alloy are again raised belt 3 shovels and carry utilization, repeat the process of dishing out at a high speed, thicker graininess sticky object is tackled by filter plate 11, in order to avoid these thicker graininess sticky objects damage blade 8 when with blade 8 high-speed impact.
Most preferred embodiment of the present utility model comprises:
1, to add aperture for 9 times be the stainless steel filter plate 11 of 3mm to crawler belt, the larger bonding material of interception granularity.
2, impeller 7 rotary speeies are 85m/s.
3, on blade 8, the carbide alloy of built-up welding replaces with the cast tungsten carbide overcoat of thickness 3mm.
Above-described embodiment is only in order to explain the utility model, and is not used in restriction the utility model.All any modifications of doing within spirit of the present utility model and principle, be equal to and replace and improvement etc., within all should being included in protection domain of the present utility model.
Claims (7)
1. a cleaning plant for steel alloy boat, is characterized in that: comprise moving runner (4), lower moving runner (1), belt elevator (3), belt elevator (3) is provided with shovel hopper (2); Funnel (5) is arranged on a side relative with upper moving runner (4); One end of tube connector (6) is connected with the lower end of funnel (5), and the other end is connected with impeller (7) centre bore; Impeller (7) is arranged on the top of crawler belt (9); In impeller (7), be provided with blade (8); Filter plate (11) is arranged on the below of crawler belt (9), is placed on warehouse (12); Feeding screw (13) is connected with warehouse (12) bottom; Lower moving runner (1) bottom is positioned at discharging opening one side of warehouse, also comprises the drive unit of moving runner, impeller, crawler belt, feeding screw.
2. according to the cleaning plant of steel alloy boat claimed in claim 1, it is characterized in that: the upper pile-up welding hard alloy layer of described blade (8) or cast tungsten carbide layer.
3. according to the cleaning plant of steel alloy boat claimed in claim 2, it is characterized in that: described weld-deposited cladding or cast tungsten carbide overlay cladding thickness are 2～5mm.
4. according to the cleaning plant of the steel alloy boat described in the arbitrary claim of claim 1-3, it is characterized in that: in described warehouse (12), be placed with spherolite alloy.
5. according to the cleaning plant of steel alloy boat claimed in claim 4, it is characterized in that: described spherolite alloy is cemented carbide pellet alloy.
6. according to the cleaning plant of steel alloy boat claimed in claim 5, it is characterized in that: described spherolite alloy granularity is 0.5～0.8mm.
7. according to the cleaning plant of the steel alloy boat described in the arbitrary claim of claim 1-3, it is characterized in that: described crawler belt working face comprises smooth section and vertical section; Its smooth section is arranged on the below of impeller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320446341.2U CN203542387U (en) | 2013-07-25 | 2013-07-25 | Alloy steel boat cleaning device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320446341.2U CN203542387U (en) | 2013-07-25 | 2013-07-25 | Alloy steel boat cleaning device |
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| CN203542387U true CN203542387U (en) | 2014-04-16 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104339275A (en) * | 2013-07-25 | 2015-02-11 | 自贡硬质合金有限责任公司 | Alloy steel boat pan cleaning apparatus and cleaning method |
| CN104399724A (en) * | 2014-12-05 | 2015-03-11 | 株洲硬质合金集团有限公司 | Boat cleaning machine |
-
2013
- 2013-07-25 CN CN201320446341.2U patent/CN203542387U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104339275A (en) * | 2013-07-25 | 2015-02-11 | 自贡硬质合金有限责任公司 | Alloy steel boat pan cleaning apparatus and cleaning method |
| CN104399724A (en) * | 2014-12-05 | 2015-03-11 | 株洲硬质合金集团有限公司 | Boat cleaning machine |
| CN104399724B (en) * | 2014-12-05 | 2016-01-06 | 株洲硬质合金集团有限公司 | Boat descaling machine |
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