CN203538301U - Seed melon rind-pulp double-way pulping machine - Google Patents

Abstract

The utility model discloses a double-channel beating machine for seeds and melon rinds, which mainly includes a frame, a main shaft transmission device, a motor, a primary beating assembly, a secondary beating assembly, a cleaning device, a material inlet, a material outlet and a The connecting pipeline between the primary beating assembly and the secondary beating assembly, the primary beating assembly and the secondary beating assembly include a beating knife roll, a screen, a beating cylinder and a side cylinder cover, and the beating cylinder is fixed on On the frame, the screen is fixedly connected inside the beating cylinder, and the beating knife rollers are respectively connected to the motor through the main shaft transmission device. The utility model has the advantages of simple and compact structure, scientific and reasonable design, high beating efficiency, and a production capacity of 10 tons per hour.

Description

A double-channel beater for seeds and melon rinds

technical field

The utility model relates to a beating machine in the field of mechanical processing equipment for agricultural products, in particular to a double-channel beating machine for seeds, skins and flesh of melons.

Background technique

Seed melon is a special product in Northwest my country. It is mainly distributed in Gansu, Xinjiang, Inner Mongolia, Ningxia and other places. It is the main source of income for local farmers. Every year, the planting area in my country reaches 234,000 to 267,000 hectares, and the annual output value reaches 2.106 to 2.403 billion yuan. The use of seed melons is traditionally aimed at harvesting melon seeds, but melon seeds only account for 3%-5% of the weight of fresh melons, while the pulp and rind, which account for more than 95% of the weight of melons, are discarded in the field. It caused a great waste of resources, and caused environmental pollution problems such as soil compaction. With the advancement of science and technology, many relevant departments and enterprises have begun to develop and utilize the rind of the seed melon in recent years. Beating is carried out to produce materials that meet the needs of subsequent processing and utilization.

In the prior art, a beater is a common equipment for beating food. In order to achieve a more detailed beating process for food, there is a double-channel beater, which uses two beating components respectively. The first beating component is Coarse beating, the second beating component is fine beating. Due to the particularity of the seed melon rind, the existing beating machine has a very poor beating effect on the seed melon rind, which is easy to cause the blockage of the screen and the residue of the slurry, and the machine itself has a complex structure, difficult cleaning, low beating efficiency, and high production costs. .

Utility model content

In order to solve the above-mentioned technical problems, the utility model proposes a high-capacity seed melon rind and pulp double-channel beater with simple structure, scientific and reasonable design, high beating efficiency, and can meet the required functions and efficiency in the processing and utilization of seed melons.

The purpose of the utility model is realized through the following technical solutions:

A double-channel beating machine for seed melon rind and pulp, mainly including a frame, a main shaft transmission device, a motor, a primary beating assembly, a secondary beating assembly, a cleaning device, a material inlet, a discharge port, and a primary beating assembly and a secondary beating assembly. The connecting pipe between the first-stage beating assemblies, the first-stage beating assembly and the second-stage beating assembly include a rotating main shaft, a beating knife roller, a screen, a beating cylinder and a side cylinder cover, and the beating cylinder is fixed on the frame Above, the screen is fixedly connected inside the beating cylinder, and the beating knife rollers are respectively connected with the motor through the main shaft transmission device. The connecting pipes are connected with stainless steel pipes. The beating system is divided into two stages, so that the mixture of beating seeds and melon skins is gradually crushed and screened, which solves the problems of material blockage and low efficiency caused by the first stage of beating.

The first-stage beating assembly and the second-stage beating assembly are arranged parallel to each other and parallel to the ground. It is conducive to the self-flow of materials.

The cleaning device consists of a main pipeline, sub-pipes and spray balls, the main pipeline is placed directly above the beating cylinder, one end of the sub-pipes is connected to the main pipeline, and the other end is connected to the spray ball. The shower balls pass through the surface of the beating cylinder and extend inward to a certain position. Its unique structural arrangement shortens the cleaning time of the beating system of the beating machine and reduces the water consumption during cleaning.

The whole screen has a conical shape corresponding to the taper of the beating knife roller, the mesh aperture of the primary beating assembly is 1 mm, and the screen aperture of the secondary beating assembly is 0.8 mm. Such an aperture is not only suitable for the screening requirements of the front-end equipment of the beater, but also meets the screening requirements of subsequent processing. the

The beating knife roller is formed by helical welding of blades around a roller shaft. Its structure not only prevents the accumulation of materials in the cylinder, but also improves the beating efficiency of the beating machine. The angle between the straight line where the starting point and the ending point of the blade are located and the centerline of the roller shaft is 4 degrees. In this way, the feeding speed of the material in the beating cylinder is accelerated to a large extent, and the screening of the pulp juice with small particles is not affected, thereby improving the production capacity of the whole machine.

The blade is butterfly-shaped, wide on the outside and narrow on the inside, thin on the outside and thick on the inside. It not only increases the buffer space at the feed inlet, but also greatly improves the beating efficiency of the beater.

The feed inlet is set above the side of one end of the primary beating assembly, and is connected with the material conveying pipeline with a joint, which greatly increases the convenience of the machine during installation and disassembly. The discharge port is set at the second stage Beat the bottom of the assembly.

The bottom of one end of the primary beating assembly and the secondary beating assembly is provided with a slag discharge port, the primary slag discharge port discharges larger particle skin dregs, and the secondary slag discharge port discharges finer particle skin residue. Its design greatly improves the effective action time of the beater.

The side cylinder cover is provided with a manual screw disk and a pressing rod. The cylinder cover can be easily removed and sealed by the manual screw disk for disassembly and maintenance.

The utility model is a double-channel beating machine for seeds and melon husks, which adopts two-channel beating, and the first-level beating components and the second-level beating components are arranged alternately, the structure is compact and simple, and it is beneficial to the self-flow of materials. The accumulation of materials improves the beating efficiency at the same time, and the production capacity reaches 10 tons per hour. There is a cleaning device above the beating system, which makes the cleaning time short, the water consumption is small, the screen is not easy to block, the structure of the whole machine is simple, and the production cost is low. , meet the processing requirements of seed melon, safe and reliable.

Description of drawings

The utility model will be described in further detail below according to the accompanying drawings and embodiments.

Fig. 1 is a structural schematic diagram of a kind of seed melon rind pulp double-channel beater of the present invention;

Fig. 2 is the left view of Fig. 1;

Fig. 3 is the structural representation of beating knife roller;

Figure 4 is a cross-sectional view along the A-A direction in Figure 3.

In the figure: 1-frame; 2-first-level motor; 3-first-level spindle drive; 4-first-level slag discharge port; 5-feed inlet; 6-material discharge port; 7-secondary slag discharge port; 8-Secondary main shaft transmission device; 9-Secondary motor; 10-Connecting pipe; 11-Beating knife roller; 12-Rotating main shaft; 13-Screen; 14-Beating cylinder; Rod; 17-manual screw; 18-main pipeline; 19-sub-pipe; 20-spray ball; 21-blade; 22-roller shaft;

Detailed ways

As shown in Figures 1-4, a double-channel beater for seed melon rind and flesh described in the embodiment of the utility model includes a frame 1, a first-level motor 2, a second-level motor 9, a first-level spindle transmission device 3, a second-level Main shaft drive 8, primary beating assembly 23, secondary beating assembly 24, cleaning device, feed inlet 5, discharge port 6, and connecting pipeline 10 between the primary beating assembly 23 and the secondary beating assembly 24, The primary beating assembly 23 and the secondary beating assembly 24 both include a rotating main shaft 12, a beating knife roller 11, a screen 13, a beating cylinder 14 and a side cylinder cover 15, and the beating cylinder 14 is fixed on the frame 1, and the screen 13 is fixedly connected to the inside of the beating cylinder 14 through a limit block, the beating knife roller 11 is tapered as a whole, and the small end is located at one end of the feed inlet 5 . The beating knife roller 11 is formed by spiral welding of eight blades 21 around a roller shaft 22. The blades 21 are butterfly-shaped, wide on the outside and narrow on the inside, thin on the outside and thick on the inside. The angle between them is 4 degrees, and the rollers 22 are connected to the rotating main shaft 12 through keys, and the two rotating main shafts 12 are respectively connected to the first-level motor 2 and the second-level motor 9 through the first-level main shaft transmission device 3 and the second-level main shaft transmission device 8, The beating assembly is driven by the motor to work.

In a preferred embodiment, the primary beating assembly 23 and the secondary beating assembly 24 are parallel to each other and are arranged parallel to the ground and staggered in height, that is, the connecting line between the two centers of the primary beating assembly 23 and the secondary beating assembly 24 forms an angle with the vertical line Arrangement, connecting pipeline 10 connects with stainless steel pipeline.

In a preferred embodiment, the cleaning device is composed of a main pipeline 18, a sub-pipe 19 and a spray ball 20. The main pipeline 18 is placed directly above the beating cylinder 14. One end of the sub-pipe 19 is connected to the main pipeline 18, and the other end is connected to the spraying ball. The ball 20 is connected, and the spray ball 20 extends inwardly through the surface of the beating cylinder to a certain position.

In a preferred embodiment, the overall screen 13 is in a conical shape corresponding to the taper of the beating knife roller 11, the mesh aperture of the primary beating assembly 23 is 1 mm, and the screen aperture of the secondary beating assembly 24 is 0.8 mm. .

In a preferred embodiment, the feed inlet 5 is arranged above the side of one end of the primary beating assembly 23 and is connected with the material conveying pipeline with a union, and the discharge port 6 is arranged at the bottom of the secondary beating assembly 24 .

In a preferred embodiment, the bottom of one end of the primary beating assembly 23 and the secondary beating assembly 24 is provided with a slag discharge port, the primary slag discharge port 4 discharges larger particles of skin dregs, and the secondary slag discharge port 7 discharges finer particles dregs of leather.

In a preferred embodiment, the side cylinder cover 15 is provided with a manual screw disk 17 and a pressure rod 16, and the side cylinder cover 15 can be easily removed and sealed through the manual screw disk 17, so as to facilitate disassembly and maintenance.

When the utility model is working, the material from the superior equipment is first pumped into the feed port 6 of the double-channel beater for seeds, melon rinds, and pulp through a screw pump, and the material enters one end of the first-level beating assembly 23. Since the beating knife roller 11 is tapered, The material quickly enters between the beating blade 21 and the screen 13 to be beaten, and the material is gradually crushed, refined and screened under the beating and screening action of the primary beating roller and the screen, and the small particles that meet the particle size requirements pass through After passing through the screen 13, it enters the connecting pipe 10 above the secondary beating assembly 24, and the larger particle skin dregs that do not meet the particle size requirements are continued to be beaten until they meet the requirements and enter the secondary beating assembly 24 or are directly discharged from the primary slag discharge port 4 , the small-grained skin juice mixture that meets the requirements passes through the connecting pipeline 10 and enters the secondary beating assembly 24. After the material is beaten and screened by the secondary beating knife roller and the screen, the turbid liquid of the seed melon skin juice that meets the beating requirements passes through the sieve. Net 13 flows out, and utilizes for follow-up processing, and the leather slag that does not satisfy screening requirement is then discharged from secondary slag outlet 7, and collects other usefulness.

Finally, it should be noted that the above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, they can still understand the technical solutions described in the foregoing embodiments. Adjustment, or equivalent replacement of some of the technical features, within the spirit and principles of the utility model, any modification, equivalent replacement, improvement, etc., shall be included within the protection scope of the utility model.

Claims (9)

1. a seed melon skin flesh two pass beater, mainly comprise frame, spindle gearing, motor, one-level making beating assembly, secondary making beating assembly, cleaning device, charging aperture, discharging opening and the duct coupling of pulling an oar between assembly and secondary making beating assembly for one-level, it is characterized in that: described one-level making beating assembly and secondary making beating assembly include beater roll, screen cloth, making beating cylindrical shell and side neck lid, described making beating cylindrical shell is all fixed in frame, described screen cloth is fixedly connected on making beating inner barrel, described beater roll is connected with motor by spindle gearing respectively, beater roll entirety is tapered, small end is positioned at charging aperture one end.

2. a seed melon skin flesh two pass beater according to claim 1, is characterized in that: described one-level making beating assembly and secondary making beating assembly are parallel to each other and height interlaced arrangement parallel to the ground, and one-level making beating assembly is positioned at secondary making beating assembly oblique upper.

3. a seed melon skin flesh two pass beater according to claim 1 and 2, it is characterized in that: described cleaning device consists of main pipeline, subtube and spray ball, described main pipeline is placed in directly over making beating cylindrical shell, described subtube one end is connected with main pipeline, the other end is connected with spray ball, and described spray ball inwardly prolongs through pony mixer surface.

4. a seed melon skin flesh two pass beater according to claim 1, it is characterized in that: described screen cloth entirety is the taper corresponding with beater roll tapering, the screen cloth mesh aperture of described one-level making beating assembly is 1mm, and the screen cloth mesh aperture of secondary making beating assembly is 0.8mm.

5. a seed melon skin flesh two pass beater according to claim 4, is characterized in that: described beater roll is formed around a roll shaft spiral welded by blade, and the angle between straight line and the roll shaft center line at the Origin And Destination place of described blade is 4 degree.

6. a seed melon skin flesh two pass beater according to claim 5, is characterized in that: described blade is butterfly, wide outside and narrow inside, outer thin interior thick.

7. according to the seed melon skin flesh two pass beater described in claim 1,2,4,5 or 6, it is characterized in that: described charging aperture is arranged on the side top of one-level making beating assembly one end, be connected with material conveying pipe with articulation, described discharging opening is arranged on secondary making beating assembly bottom.

8. a seed melon skin flesh two pass beater according to claim 7, it is characterized in that: the bottom of described one-level making beating assembly and secondary making beating assembly one end is equipped with slag-drip opening, one-level slag-drip opening is discharged the skin slag of larger particles, and secondary slag-drip opening is discharged the skin slag of relatively fine particle.

9. a seed melon skin flesh two pass beater according to claim 8, is characterized in that: described side neck covers and is provided with manual spiral shell dish and depression bar.

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