CN203531352U - Hanging type movable working platform for storage tank maintenance - Google Patents
Hanging type movable working platform for storage tank maintenance Download PDFInfo
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- CN203531352U CN203531352U CN201320427050.9U CN201320427050U CN203531352U CN 203531352 U CN203531352 U CN 203531352U CN 201320427050 U CN201320427050 U CN 201320427050U CN 203531352 U CN203531352 U CN 203531352U
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Abstract
本实用新型公开了一种高空维修作业装置,特别是涉及一种储罐维修专用挂式活动作业平台;本实用新型的储罐维修专用挂式活动作业平台,可以有效节省材料,搭建时间较短,搭建费用较低,不需外部动力支持,使用安全性较高;包括作业挂篮组、第一行走机构和第二行走机构,第一行走机构设置在作业挂篮组的顶部、并且第一行走机构通过滑轮在储罐的抗风圈上相对滑动,第二行走机构设置在作业挂篮组的侧面,第二行走机构的顶端通过滑轮顶压在储罐的外壁上并相对滑动,作业挂篮组包括首尾相连的至少两个作业挂篮,作业挂篮之间设置有爬梯。
The utility model discloses a high-altitude maintenance operation device, in particular to a special hanging movable operation platform for storage tank maintenance; the special hanging movable operation platform for storage tank maintenance of the utility model can effectively save materials and shorten the construction time , the construction cost is low, no external power support is required, and the use safety is high; it includes the work hanging basket group, the first walking mechanism and the second walking mechanism, the first walking mechanism is set on the top of the work hanging basket group, and the first The traveling mechanism slides relatively on the wind-resistant ring of the storage tank through pulleys. The second traveling mechanism is arranged on the side of the work hanging basket group. The top of the second traveling mechanism is pressed against the outer wall of the storage tank through pulleys and slides relatively. The basket group includes at least two operation hanging baskets connected end to end, and a climbing ladder is arranged between the operation hanging baskets.
Description
技术领域technical field
本实用新型涉及高空维修作业装置技术领域,特别是涉及一种储罐维修专用挂式活动作业平台。The utility model relates to the technical field of high-altitude maintenance operation devices, in particular to a special hanging movable operation platform for storage tank maintenance.
背景技术Background technique
众所周知,大型储罐,尤其是石油行业的大型储罐,在长期使用后需要对储罐的立壁以及安装在立壁上的附件设备进行检修、防腐、保温等日常维护作业,然而储罐的高度通常较高、维护面积较大,因此如何安全有效、同时节省资源地实现储罐的高空维修,成为一项重要的课题;现有的储罐维修作业平台,通常包括脚手架式作业平台和高层吊篮式作业平台这两种方式;其中,脚手架式作业平台,存在搭建费用较高、搭建时间较长、材料运输困难进而影响整体工期的问题,以10万立方米的储罐为例,材料使用量接近100吨,另外参与作业的人员较多,在搭建拆除过程中存在较高的安全隐患;高层吊篮式作业平台,通常将电机设置在储罐的抗风圈上,通过钢丝绳在下方悬吊有吊篮,这种作业平台虽然材料需求较少,但是作业过程中需要电力支持,若储罐处于工作状态、且内部储存有介质则难以使用,即使储罐处于闲置状态,施工过程中尤其是电焊作业时,容易出现电弧电流与钢丝绳发生对流,进而烧断钢丝绳的问题,安全隐患较大。As we all know, large storage tanks, especially large storage tanks in the petroleum industry, need to carry out daily maintenance operations such as overhaul, anti-corrosion, and heat preservation on the vertical wall of the storage tank and the accessory equipment installed on the vertical wall after long-term use. However, the height of the storage tank is usually Therefore, how to realize the high-altitude maintenance of storage tanks in a safe, effective and resource-saving manner has become an important issue; the existing storage tank maintenance work platforms usually include scaffolding work platforms and high-rise hanging baskets There are two ways of working platform; among them, the scaffolding working platform has the problems of high construction cost, long construction time, difficulty in material transportation and thus affecting the overall construction period. Taking a storage tank of 100,000 cubic meters as an example, the amount of materials used It is close to 100 tons, and there are many people involved in the operation, so there are high safety hazards in the process of building and dismantling; the high-rise basket-type work platform, the motor is usually set on the wind-resistant ring of the storage tank, and is suspended below by wire rope There are hanging baskets. Although this type of work platform requires less materials, it needs power support during the operation. If the storage tank is in working condition and there is a medium stored inside, it is difficult to use. Even if the storage tank is in an idle state, especially during the construction process During electric welding operations, convection between the arc current and the steel wire rope is likely to occur, and then the steel wire rope will be burned, which poses a greater safety hazard.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提供一种可以有效节省材料,搭建时间较短,搭建费用较低,不需外部动力支持,使用安全性较高的储罐维修专用挂式活动作业平台。In order to solve the above-mentioned technical problems, the utility model provides a special hanging movable operation platform for maintenance of storage tanks that can effectively save materials, has shorter construction time, lower construction costs, no external power support, and high use safety.
本实用新型的储罐维修专用挂式活动作业平台,包括作业挂篮组、第一行走机构和第二行走机构,所述第一行走机构设置在作业挂篮组的顶部、并且所述第一行走机构通过滑轮在储罐的抗风圈上相对滑动,所述第二行走机构设置在作业挂篮组的侧面,所述第二行走机构的顶端通过滑轮顶压在所述储罐的外壁上并相对滑动,所述作业挂篮组包括首尾相连的至少两个作业挂篮,所述作业挂篮之间设置有爬梯。The special hanging type movable operation platform for storage tank maintenance of the utility model includes a work hanging basket group, a first traveling mechanism and a second walking mechanism, the first walking mechanism is arranged on the top of the working hanging basket group, and the first The traveling mechanism slides relatively on the wind-resistant ring of the storage tank through the pulleys, the second traveling mechanism is arranged on the side of the work hanging basket group, and the top of the second traveling mechanism is pressed against the outer wall of the storage tank through the pulleys and relatively sliding, the work hanging basket group includes at least two work hanging baskets connected end to end, and a ladder is arranged between the work hanging baskets.
进一步的,所述第一行走机构包括槽钢式的轨道、框架、第一承重滑轮、第二承重滑轮和保险滑轮,所述轨道包括相互连接为一体结构的顶板、侧板和底板,所述轨道固定安装在储罐抗风圈的外周边缘、并且所述轨道的槽底面向所述储罐的外壁,所述框架的顶部固定有横梁,所述横梁的一端突出在所述框架的外侧为突出部,所述突出部的底部固定有所述第一承重滑轮、第二承重滑轮和保险滑轮,所述第一承重滑轮在所述顶板的上表面相对滑动,所述第二承重滑轮在抗风圈上相对滑动,所述保险滑轮在所述顶板的下表面相对滑动。Further, the first traveling mechanism includes a channel-type track, a frame, a first load-bearing pulley, a second load-bearing pulley, and a safety pulley, and the track includes a top plate, a side plate and a bottom plate that are connected to each other as an integral structure. The track is fixedly installed on the outer peripheral edge of the storage tank's wind resistance ring, and the groove bottom of the track faces the outer wall of the storage tank. A beam is fixed on the top of the frame, and one end of the beam protrudes outside the frame for The bottom of the protrusion is fixed with the first load-bearing pulley, the second load-bearing pulley and the safety pulley, the first load-bearing pulley slides relatively on the upper surface of the top plate, and the second load-bearing pulley is resistant to The wind circle slides relatively, and the safety pulley slides relatively on the lower surface of the top plate.
进一步的,所述第二行走机构包括顶杆和横向行走滑轮,所述顶杆的一端固定在所述作业挂篮上、另一端固定有所述横向行走滑轮,所述横向行走滑轮在所述储罐的外壁上相对滑动。Further, the second traveling mechanism includes a push rod and a transverse travel pulley, one end of the push rod is fixed on the work hanging basket, and the other end is fixed with the transverse travel pulley, and the transverse travel pulley is on the Relatively sliding on the outer wall of the storage tank.
进一步的,所述作业挂篮的底面设置有地板,所述地板的一侧设置有通孔、并在所述通孔的底部设置有所述爬梯。Further, a floor is provided on the bottom surface of the work hanging basket, a through hole is provided on one side of the floor, and the ladder is provided at the bottom of the through hole.
进一步的,所述作业挂篮面对所述储罐的一侧为内侧,所述作业挂篮的内侧设置有活动栏板、并在作业挂篮上位于活动栏板的上方设置有第一固定槽,所述地板的中间设置有固定横销、内侧边缘设置有第二固定槽,所述活动栏板的底部通过拉索与作业挂篮的顶部相连,所述活动栏板的顶部与所述第一固定槽和固定横销相配合,所述活动栏板的底部与所述第二固定槽相配合。Further, the side of the work hanging basket facing the storage tank is the inner side, the inner side of the work hanging basket is provided with a movable fence, and a first fixed fence is arranged on the work hanging basket above the movable fence. groove, the middle of the floor is provided with a fixed horizontal pin, and the inner edge is provided with a second fixed groove, the bottom of the movable fence is connected with the top of the work hanging basket through a cable, and the top of the movable fence is connected with the The first fixing groove is matched with the fixed horizontal pin, and the bottom of the movable fence is matched with the second fixing groove.
进一步的,还包括锚固定机构,所述锚固定机构包括固定端和磁石,所述磁石通过锚绳与所述固定端相连,所述固定端分别设置在所述作业挂篮组的底部和横梁上。Further, it also includes an anchor fixing mechanism, the anchor fixing mechanism includes a fixed end and a magnet, the magnet is connected to the fixed end through an anchor rope, and the fixed end is respectively arranged on the bottom of the work hanging basket set and the cross beam superior.
进一步的,所述第一行走机构的顶部设置有栏杆,所述栏杆通过可拆卸连接件安装在所述第一行走机构上。Further, a railing is provided on the top of the first traveling mechanism, and the railing is installed on the first traveling mechanism through a detachable connecting piece.
进一步的,所述第二行走机构为三个。Further, there are three second traveling mechanisms.
与现有技术相比本实用新型的有益效果为:包括作业挂篮组、第一行走机构和第二行走机构,第一行走机构设置在作业挂篮组的顶部、并且第一行走机构通过滑轮在储罐的抗风圈上相对滑动,第二行走机构设置在作业挂篮组的侧面,第二行走机构的顶端通过滑轮顶压在储罐的外壁上并相对滑动,作业挂篮组包括首尾相连的至少两个作业挂篮,作业挂篮之间设置有爬梯;这样,可以在施工现场,将作业挂篮组相互组装,并与第一行走机构和第二行走机构安装在一起后,通过吊车将整体吊起挂在抗风圈上,作业平台在第一行走机构和第二行走机构的共同滑动作用下,沿着抗风圈和储罐外壁横向移动,另外,第一行走机构卡在抗风圈上,有效防止作业挂篮组外倾,第二行走机构顶压储罐内壁,可以有效防止作业挂篮组内倾;施工时,施工人员通过爬梯在不同高度的作业挂篮上施工;需要横向移动时,通过人工绳索拉动即可;这种施工方式可以有效节省材料,搭建时间较短,搭建费用较低,而且不需外部动力支持,使用安全性较高。Compared with the prior art, the utility model has the beneficial effects of: it includes a work hanging basket group, a first traveling mechanism and a second traveling mechanism, the first traveling mechanism is arranged on the top of the working hanging basket group, and the first traveling mechanism passes through the pulley Relatively sliding on the wind-resistant ring of the storage tank, the second traveling mechanism is arranged on the side of the work hanging basket group, and the top of the second traveling mechanism is pressed against the outer wall of the storage tank through pulleys and slides relatively. There are at least two connected work hanging baskets, and a ladder is arranged between the work hanging baskets; in this way, the work hanging basket groups can be assembled with each other at the construction site, and after being installed together with the first walking mechanism and the second walking mechanism, through The crane will hang the whole body on the wind-resistant ring, and the work platform will move laterally along the wind-resistant ring and the outer wall of the storage tank under the joint sliding action of the first traveling mechanism and the second traveling mechanism. In addition, the first traveling mechanism is stuck on the On the wind-resistant ring, it can effectively prevent the work hanging basket group from tilting, and the second traveling mechanism presses against the inner wall of the storage tank, which can effectively prevent the work hanging basket group from inclining; during construction, construction workers use climbing ladders to work on work hanging baskets of different heights; When lateral movement is required, it can be pulled by artificial ropes; this construction method can effectively save materials, shorten the construction time, lower the construction cost, and does not require external power support, so it is safe to use.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is a structural representation of the utility model.
图2是本实用新型的右视图。Fig. 2 is a right view of the utility model.
图3是图1中A部的局部放大图。Fig. 3 is a partial enlarged view of part A in Fig. 1 .
图4是本实用新型中作业挂篮的侧视图。Fig. 4 is a side view of the work hanging basket in the utility model.
具体实施方式Detailed ways
下面结合附图和实施例,对本实用新型的具体实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is described in further detail. The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.
如图1所示,本实用新型的储罐维修专用挂式活动作业平台,包括作业挂篮组1、第一行走机构2和第二行走机构3,第一行走机构2设置在作业挂篮组1的顶部、并且第一行走机构通过滑轮在储罐的抗风圈5上相对滑动,第二行走机构3设置在作业挂篮组1的侧面,第二行走机构的顶端通过滑轮顶压在储罐4的外壁上并相对滑动,作业挂篮组包括首尾相连的至少两个作业挂篮11,作业挂篮之间设置有爬梯13;这样,可以在施工现场,将作业挂篮组相互组装,并与第一行走机构和第二行走机构安装在一起后,通过吊车将整体吊起挂在抗风圈上,作业平台在第一行走机构和第二行走机构的共同滑动作用下,沿着抗风圈和储罐外壁横向移动,另外,第一行走机构卡在抗风圈上,有效防止作业挂篮组外倾,第二行走机构顶压储罐内壁,可以有效防止作业挂篮组内倾;施工时,施工人员通过爬梯在不同高度的作业挂篮上施工;需要横向移动时,通过人工绳索拉动即可;这种施工方式可以有效节省材料,搭建时间较短,搭建费用较低,而且不需外部动力支持,使用安全性较高;另外,使用时,可以在一个储罐上,同时使用4个本实用新型的储罐维修专用挂式活动作业平台,有效提高工作效率。As shown in Figure 1, the special hanging type movable operation platform for storage tank maintenance of the present invention includes a work hanging
本实用新型的储罐维修专用挂式活动作业平台,第一行走机构2包括槽钢式的轨道21、框架22、第一承重滑轮23、第二承重滑轮24和保险滑轮25,轨道包括相互连接为一体结构的顶板、侧板和底板,轨道固定安装在储罐抗风圈5的外周边缘、并且轨道的槽底面向储罐的外壁,框架的顶部固定有横梁,横梁的一端突出在框架的外侧为突出部,突出部的底部固定有第一承重滑轮、第二承重滑轮和保险滑轮,第一承重滑轮在顶板的上表面相对滑动,第二承重滑轮在抗风圈上相对滑动,保险滑轮在顶板的下表面相对滑动;这样,第一承重滑轮可以有效承担作业平台的重量并横向移动,第二承重滑轮可以有效顶压抗风圈,防止作业挂篮组外倾,保险滑轮可以有效将第一承重滑轮固定在轨道上,防止脱落。In the special hanging movable work platform for storage tank maintenance of the present utility model, the
本实用新型的储罐维修专用挂式活动作业平台,第二行走机构3包括顶杆31和横向行走滑轮32,顶杆31的一端固定在作业挂篮11上、另一端固定有横向行走滑轮32,横向行走滑轮在储罐4的外壁上相对滑动;这样,在第二行走机构的顶压作用下,可以有效防止作业挂篮内倾。The utility model is a special hanging movable operation platform for storage tank maintenance. The
本实用新型的储罐维修专用挂式活动作业平台,作业挂篮11的底面设置有地板12,地板的一侧设置有通孔、并在通孔的底部设置有爬梯13;这样,施工人员通过爬梯即可在不同高度的作业挂篮上完成施工。In the special hanging movable work platform for storage tank maintenance of the present utility model, a
本实用新型的储罐维修专用挂式活动作业平台,作业挂篮11面对储罐4的一侧为内侧,作业挂篮的内侧设置有活动栏板14、并在作业挂篮11上位于活动栏板14的上方设置有第一固定槽15,地板的中间设置有固定横销16、内侧边缘设置有第二固定槽17,活动栏板的底部通过拉索18与作业挂篮的顶部相连,活动栏板14的顶部与第一固定槽15和固定横销相配合,活动栏板的底部与第二固定槽相配合;这样,活动栏板既可成为扶手,也可放下成为地板,扩大施工面积,缩小作业挂篮与储罐外壁的间距,方便施工。In the special hanging movable operation platform for storage tank maintenance of the utility model, the side of the
本实用新型的储罐维修专用挂式活动作业平台,还包括锚固定机构6,锚固定机构包括固定端61和磁石62,磁石通过锚绳与固定端相连,固定端分别设置在作业挂篮组的底部和横梁上;这样,停止施工作业时,可以有效将作业平台固定,有效提高使用的安全性,另外,安装作业平台时,也可以有效固定作业平台,防止摆动。The special hanging movable work platform for storage tank maintenance of the utility model also includes an
本实用新型的储罐维修专用挂式活动作业平台,第一行走机构的顶部设置有栏杆7,栏杆通过可拆卸连接件安装在第一行走机构上;这样,当施工人员在抗风圈上安装作业平台或是对储罐进行维修作业时,可以有效保护施工人员,有效提高安全性。The special hanging type movable work platform for storage tank maintenance of the utility model, the top of the first traveling mechanism is provided with railings 7, and the railings are installed on the first traveling mechanism through detachable connectors; It can effectively protect construction personnel and effectively improve safety when operating platforms or performing maintenance operations on storage tanks.
本实用新型的储罐维修专用挂式活动作业平台,所述第二行走机构3为三个;这样,作业平台横向移动时的平稳性较高,同时作业挂篮相互连接处的扭力较小。The hanging type movable work platform for storage tank maintenance of the utility model has three
另外,应当指出的是,本实用新型的储罐维修专用挂式活动作业平台,由于作业挂篮组包括至少两个作业挂篮,因此可以自由组合施工时作业挂篮的长度,同时,本实用新型的储罐维修专用挂式活动作业平台,也并不局限于大型储罐的维修作业中,也可用于其他大型装备的维修和保养,例如大型舰船的维修和养护作业。In addition, it should be pointed out that the hanging type movable work platform for storage tank maintenance of the utility model, since the work hanging basket group includes at least two work hanging baskets, the length of the work hanging baskets during construction can be freely combined, and at the same time, the utility model The new type of hanging movable operation platform dedicated to storage tank maintenance is not limited to the maintenance of large storage tanks, but can also be used for the repair and maintenance of other large equipment, such as the repair and maintenance of large ships.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and modifications can also be made. And modification should also be regarded as the protection scope of the present utility model.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320427050.9U CN203531352U (en) | 2013-07-18 | 2013-07-18 | Hanging type movable working platform for storage tank maintenance |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201320427050.9U CN203531352U (en) | 2013-07-18 | 2013-07-18 | Hanging type movable working platform for storage tank maintenance |
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| CN203531352U true CN203531352U (en) | 2014-04-09 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103352559A (en) * | 2013-07-18 | 2013-10-16 | 江维安 | Hanging type movable working platform for storage tank maintenance |
| CN104358998A (en) * | 2014-11-05 | 2015-02-18 | 中国海洋石油总公司 | Synergetic operating device with integration of inner pipelines and longitudinal maintenance ladders in LNG storage tank |
| CN107974919A (en) * | 2018-01-11 | 2018-05-01 | 兖矿东华建设有限公司 | Trestle metope colored steel installation scalable shield cage and corresponding trestle |
| CN108532929A (en) * | 2018-06-11 | 2018-09-14 | 上海市机械施工集团有限公司 | The operating device of super high rise structure |
-
2013
- 2013-07-18 CN CN201320427050.9U patent/CN203531352U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103352559A (en) * | 2013-07-18 | 2013-10-16 | 江维安 | Hanging type movable working platform for storage tank maintenance |
| CN104358998A (en) * | 2014-11-05 | 2015-02-18 | 中国海洋石油总公司 | Synergetic operating device with integration of inner pipelines and longitudinal maintenance ladders in LNG storage tank |
| CN104358998B (en) * | 2014-11-05 | 2016-04-13 | 中国海洋石油总公司 | LNG storage tank gut line equipment integrative coordinated with vertical maintenance ladder |
| CN107974919A (en) * | 2018-01-11 | 2018-05-01 | 兖矿东华建设有限公司 | Trestle metope colored steel installation scalable shield cage and corresponding trestle |
| CN107974919B (en) * | 2018-01-11 | 2023-08-08 | 兖矿东华建设有限公司 | Telescopic protection cage for mounting color plates on trestle wall surface and corresponding trestle |
| CN108532929A (en) * | 2018-06-11 | 2018-09-14 | 上海市机械施工集团有限公司 | The operating device of super high rise structure |
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