CN203530662U - Guide roller type ageing machine - Google Patents
Guide roller type ageing machine Download PDFInfo
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- CN203530662U CN203530662U CN201320645272.8U CN201320645272U CN203530662U CN 203530662 U CN203530662 U CN 203530662U CN 201320645272 U CN201320645272 U CN 201320645272U CN 203530662 U CN203530662 U CN 203530662U
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- rapid steamer
- box
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Abstract
The utility model discloses a guide roller type ageing machine which can rapidly preheat a fabric. The guide roller type ageing machine comprises a box, a driving guide roller, a driven guide roller, a fabric inlet-outlet gas seal, an exhaust system and a steam system. The exhaust system comprises a seal exhaust port, a box exhaust port and an exhaust pipe. The seal exhaust port is located on the fabric inlet-outlet gas seal, the box exhaust port is arranged on the upper portion of the box, and the seal exhaust port and the box exhaust port are connected to the exhaust pipe. The steam system comprises a water tank, a steam cavity, a steam pipe, a first partition plate and a second partition plate. The water tank is located at the bottom of the box and communicated with the box through the first partition plate, the steam pipe is arranged in the water tank, the steam cavity is located at one end of the box to be communicated with the water tank and is communicated with the box through the second partition plate, and the water tank is provided with an overflow port. The ageing machine improves fabric ageing effect and working efficiency. Environmental pollution is reduced simultaneously, and the guide roller type ageing machine is simple to control and high in automation degree.
Description
Technical field
The utility model relates to a kind of machinery for dye transfer industry, particularly relates to a kind of guide roll type rapid steamer.
Background technology
Known: evaporating is the process of PRINTED FABRIC of processing with steam.The object of evaporating is to make PRINTED FABRIC complete moisture absorption and the intensification of fiber and mill base, thereby impels reduction and the dissolving of dyestuff, and shifts and set in fiber.Rapid steamer is for to carrying out decatize after textile printing or dyeing, makes the Special Equipment of dyestuff fixation on fabric.
In rapid steamer, fabric heats up rapidly after running into saturated vapor, and now condensate water can make dyestuff, the chemical agent dissolves in mill base, and what have also chemical reaction can occur, and in infiltrated fiber, and to fibrous inside diffusion, reaches the object of fixation.So rapid steamer must provide this process required temperature and humidity condition.According to the difference of fabric delivery form, rapid steamer is divided into guide roll type and long ring type two classes.
Known guide roll type rapid steamer comprises casing, active deflector roll, driven deflector roll, the sealing of turnover gas distribution, gas extraction system and vapour system.Vapour system is arranged on the bottom of rapid steamer, traditional guide roll type rapid steamer, because vapour system is arranged on rapid steamer bottom, therefore be positioned at above box house and the saturated vapor of the clothing in contact at two ends inhomogeneous, can not play the object of quick fixation.In gas extraction system, be not provided with waste gas purification apparatus, the waste gas that rapid steamer produces is directly discharged to the external world by gas extraction system, easily causes environmental pollution simultaneously.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of guide roll type rapid steamer that can make the quick fixation of fabric.
The utility model solves the technical scheme that its technical problem adopts: guide roll type rapid steamer, comprise casing, active deflector roll, driven deflector roll, the sealing of turnover gas distribution, gas extraction system and vapour system, described active deflector roll and driven deflector roll are arranged on box house, and described turnover gas distribution sealing is positioned at casing one end; Described gas extraction system comprises sealing exhaust outlet, casing exhaust outlet and blast pipe; Sealing exhaust outlet is positioned at the sealing of turnover gas distribution above, and casing exhaust outlet is arranged on casing top, and described sealing exhaust outlet and casing exhaust outlet are connected to blast pipe; Described vapour system comprises tank, vapor chamber, steam pipe and the first dividing plate, second partition, described tank is positioned at bottom half and is communicated with casing by the first dividing plate, steam pipe is arranged in tank, described vapor chamber is positioned at casing one end and is communicated with tank, and by second partition, be communicated with casing, on described tank, be provided with overfall.
Further, described gas extraction system also comprises air filter plate and vavuum pump, and described blast pipe pipe is received vavuum pump, and the outlet that described vavuum pump has is provided with filter.
Further, described driven deflector roll 32 has two row, and described each driven deflector roll is distributed on interior two straight lines that are parallel to each other of casing, and the driven deflector roll of two row is dislocatedly distributed.
Further, described steam pipe is evenly distributed in tank.
On described tank, be provided with water-level control apparatus, described water-level control apparatus is connected with overfall.
Further, described turnover gas distribution sealing is provided with fixation detector.
Guide roll type rapid steamer described in the utility model, arranges the vapor chamber being communicated with casing by the one end at casing.Make in the casing that is evenly distributed in rapid steamer that saturated vapor can be real-time.Simultaneously can be so that be positioned at contacting with saturated vapor that the fabric of tank ends can be real-time.Make fabric rapidly pre-warming, improved the effect of evaporating of fabric, improved operating efficiency.In gas extraction system, be above provided with vavuum pump and filter simultaneously, by vavuum pump, can accelerate the replacing of the steam in casing, guarantee the saturation degree of steam, increase work efficiency.Filter is set waste gas is processed, can reduce the pollution of waste gas to environment.Guide roll type rapid steamer described in the utility model, controls simply simultaneously, and automaticity is high.
Accompanying drawing explanation
Fig. 1 is the structure diagram of guide roll type rapid steamer in embodiment of the present utility model;
In figure, indicate: the sealing of 1-turnover gas distribution, 11-fabric, 21-vavuum pump, 22-blast pipe, 23-seals exhaust outlet, 24-casing exhaust outlet, 31-is deflector roll initiatively, the driven deflector roll of 32-, 4-tank, 41-overfall, 42-water-level control apparatus, 5-the first dividing plate, 6-steam pipe, 7-second partition, 8-vapor chamber, 9-casing, 10-fixation detector.
The specific embodiment
Below in conjunction with drawings and Examples, the utility model is further illustrated.
As shown in Figure 1, guide roll type rapid steamer, comprise casing 9, active deflector roll 3, driven deflector roll 32, turnover gas distribution sealing 1, gas extraction system and vapour system, described active deflector roll 31 and driven deflector roll 32 are arranged on casing 9 inside, and described turnover gas distribution sealing 1 is positioned at casing 9 one end; Described gas extraction system comprises sealing exhaust outlet 23, casing exhaust outlet 24 and blast pipe 22; Sealing exhaust outlet 23 is positioned in turnover gas distribution sealing 1, and casing exhaust outlet 24 is arranged on casing top, and described sealing exhaust outlet 23 and casing exhaust outlet 24 are connected to blast pipe 22; Described vapour system comprises tank 4, vapor chamber 8, steam pipe 6 and the first dividing plate 5, second partition 7, described tank 4 is positioned at casing 9 bottoms, by the first dividing plate 5, be communicated with casing 9, steam pipe 6 is arranged in tank 4, described vapor chamber 8 is positioned at casing 9 one end and is communicated with tank 4, and by second partition 7, be communicated with casing 9, on described tank 4, be provided with overfall 41.
In the course of work, fabric 11 enters 1 from turnover cloth packing mouth and enters in machine, first through active deflector roll 31, then passes through successively driven deflector roll 32, finally at turnover cloth packing mouth 1 place, goes out cloth.In the process that fabric 11 moves in machine like this, be subject to steam preheating, the dyestuff on fabric 11 in mill base fully dissolves, reaction, set.Fabric 11 is carried out to the larger waste hot gas of humidity obtaining after preheating, by sealing exhaust outlet 23, casing exhaust outlet 24, by blast pipe 22, discharged.Described tank 4 is positioned at casing 9 bottoms, by the first dividing plate 5, is communicated with casing 9.Therefore can the interior water droplet of anti-water stopping trough 4 and steam be splashed on fabric 11, cause water stain.
The guide roll type rapid steamer that the utility model provides is compared and is had following advantage with existing rapid steamer: described vapor chamber 8 is positioned at casing 9 one end, by second partition 7, is communicated with casing 9.Vapor chamber 8 is communicated with tank 4, so has a large amount of saturated vapors in vapor chamber 8, and vapor chamber 8 is communicated with casing 9 by second partition 7 again, and therefore in the process of work, steam can be entered in casing 9 by vapor chamber 8.Thereby can obtain real-time preheating so that be positioned at the fabric of casing 9 vapor chamber 8 one end.Therefore can make the whole rapidly pre-warming of fabric 11 in casing 1, improve the operating efficiency of rapid steamer, improve the effect of evaporating of fabric 11.
For the toxic emission that rapid steamer is produced can not cause environmental pollution to the external world.Further, described gas extraction system also comprises air filter plate and vavuum pump 21, and described blast pipe 22 pipes are received vavuum pump 21, and the outlet that described vavuum pump 21 has is provided with filter.Because saturated vapor is contaminated and made fabric 11 fixation fabric 11 in rapid steamer.The moisture that fabric 11 is infected in saturated vapor later will reduce density reduction, can flow to rapid steamer top.Therefore by vavuum pump 21 is set, vavuum pump 21 can be extracted out the undersaturated steam in rapid steamer inside and waste gas, makes the steam in rapid steamer keep saturated, guarantees the colour fixation to fabric 11, improves the operating efficiency of rapid steamer.In vavuum pump 21 outlets, filter is set simultaneously the waste gas of discharging is filtered, reduce the pollutant in the waste gas of discharging, reduce the pollution to environment.
For fabric 11 is fully contacted with saturated vapor in rapid steamer, fixation is even.Further, described driven deflector roll 32 has two row, and described each driven deflector roll 32 is distributed on interior two straight lines that are parallel to each other of casing 9, and the driven deflector roll 32 of two row is dislocatedly distributed.The driven deflector roll 32 of described two row is dislocatedly distributed and refers to.In the driven deflector roll 32 of one row, except two driven deflector rolls 32 of ending, any one driven deflector roll 32 is listed as the projection on driven deflector roll 32 at another, all at another, is listed as in driven deflector roll 32 between adjacent two driven deflector rolls 32.
In order to make water in tank 4 can carry out the formation saturated vapor of Fast Heating.Further, described steam pipe 6 is uniformly distributed in tank 4.In steam pipe 6, pass into vapours, thus the water in heating water tank 4.Steam pipe 6 is evenly distributed in tank 4 and can, so that the water in tank 4 is heated evenly, be rapidly heated.Guaranteed that saturated vapor supplements in real time, made to be full of all the time in rapid steamer saturated vapor.
In order to control the water level in tank 4, prevent that water level from exceeding the first dividing plate 5 or lower than steam pipe 6.On further described tank 4, be provided with water-level control apparatus 42, described water-level control apparatus 42 is connected with overfall 41.Water-level control apparatus 42 mainly plays the switching of sensed water level and controlling water kick mouth 41, regulates height of water level.Water-level control apparatus can be sensor and ball valve, also can realize by electromagnetic valve and sensor.Water level in Sensor monitoring tank 4, feeds back to electromagnetic valve by monitoring result, thereby the switching of solenoid control overfall 41 regulates water level.Therefore can realize automatic control, improve the automaticity of rapid steamer.
In order to improve the automaticity of rapid steamer, improve product percent of pass.Described turnover gas distribution sealing 1 is provided with fixation detector 10.Fixation detector 10 Main Functions are the fixation situations that detect the position that needs on fabric 11 to print and dye.Can realize or by sensor test corresponding coefficient input computer for analysis, obtain testing result by fluorescence detector.Preferred mode is that fixation detector 10 comprises scanner, computer.By scanner, will from going out the situation scanning on gas distribution sealing 1 fabric 11 surfaces out, be input to computer through what evaporate, thereby then compare and obtain testing result with the standard of evaporating.By testing result, can adjust in real time the initiatively movement velocity of deflector roll 31, make fabric 11 in rapid steamer, can carry out evaporating of appropriateness, thereby reach the standard of evaporating.
More than show and described basic principle of the present utility model, principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; that in above-described embodiment and description, describes just illustrates principle of the present utility model; do not departing under the prerequisite of the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed the utility model.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (6)
1. guide roll type rapid steamer, comprise casing (9), active deflector roll (3), driven deflector roll (32), the sealing of turnover gas distribution (1), gas extraction system and vapour system, described active deflector roll (31) and driven deflector roll (32) are arranged on casing (9) inside, and described turnover gas distribution sealing (1) is positioned at casing (9) one end; Described gas extraction system comprises sealing exhaust outlet (23), casing exhaust outlet (24) and blast pipe (22); It is upper that sealing exhaust outlet (23) is positioned at turnover gas distribution sealing (1), and casing exhaust outlet (24) is arranged on casing top, and described sealing exhaust outlet (23) and casing exhaust outlet (24) are connected to blast pipe (22); It is characterized in that:
Described vapour system comprises tank (4), vapor chamber (8), steam pipe (6) and the first dividing plate (5), second partition (7), described tank (4) is positioned at casing (9) bottom and is communicated with casing (9) by the first dividing plate (5), steam pipe (6) is arranged in tank (4), described vapor chamber (8) is positioned at casing (9) one end and is communicated with tank (4), and by second partition (7), be communicated with casing (9), on described tank (4), be provided with overfall (41).
2. guide roll type rapid steamer as claimed in claim 1, it is characterized in that: described gas extraction system also comprises air filter plate and vavuum pump (21), described blast pipe (22) pipe is received vavuum pump (21), and the outlet that described vavuum pump (21) has is provided with filter.
3. guide roll type rapid steamer as claimed in claim 1, is characterized in that: described driven deflector roll (32) has two row, and described each driven deflector roll (32) is distributed on interior two straight lines that are parallel to each other of casing (9), and the two driven deflector rolls of row (32) are dislocatedly distributed.
4. guide roll type rapid steamer as claimed in claim 1, is characterized in that: described steam pipe (6) is evenly distributed in tank (4).
5. guide roll type rapid steamer as claimed in claim 1, is characterized in that: on described tank (4), be provided with water-level control apparatus (42), described water-level control apparatus (42) is connected with overfall (41).
6. guide roll type rapid steamer as claimed in claim 1, is characterized in that: described turnover gas distribution sealing (1) is provided with fixation detector (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320645272.8U CN203530662U (en) | 2013-10-18 | 2013-10-18 | Guide roller type ageing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320645272.8U CN203530662U (en) | 2013-10-18 | 2013-10-18 | Guide roller type ageing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203530662U true CN203530662U (en) | 2014-04-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320645272.8U Expired - Fee Related CN203530662U (en) | 2013-10-18 | 2013-10-18 | Guide roller type ageing machine |
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| CN (1) | CN203530662U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103921544A (en) * | 2014-04-22 | 2014-07-16 | 靖江市华夏科技有限公司 | Medium sample steam ager |
| CN104278455A (en) * | 2014-09-28 | 2015-01-14 | 江苏今达纺织实业有限公司 | Vacuum type yarn steaming forming equipment and application method thereof |
| CN104985928A (en) * | 2015-07-07 | 2015-10-21 | 江苏海协机械科技有限公司 | Siphon wetting apparatus of long loop rapid steamer |
| CN107366109A (en) * | 2017-08-30 | 2017-11-21 | 安徽万方织染有限公司 | A kind of loop steamer |
| CN108823872A (en) * | 2018-06-23 | 2018-11-16 | 浙江绿洲印染有限公司 | A kind of guide roll type rapid steamer |
| CN108950951A (en) * | 2017-05-23 | 2018-12-07 | 江阴市倍发印染机械有限公司 | A kind of saturated vapor generation device |
| CN109594265A (en) * | 2018-12-04 | 2019-04-09 | 绍兴文理学院 | A kind of high temperature rapid steamer |
| CN109706670A (en) * | 2019-02-25 | 2019-05-03 | 广东溢达纺织有限公司 | Steam box, the scouring and bleaching machine of scouring and bleaching machine |
| CN110453421A (en) * | 2019-09-09 | 2019-11-15 | 海盐鸳鸯丝绸印染股份有限公司 | A kind of fabrics printing and dyeing steam box |
-
2013
- 2013-10-18 CN CN201320645272.8U patent/CN203530662U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103921544A (en) * | 2014-04-22 | 2014-07-16 | 靖江市华夏科技有限公司 | Medium sample steam ager |
| CN103921544B (en) * | 2014-04-22 | 2016-02-03 | 靖江市华夏科技有限公司 | Middle sample rapid steamer |
| CN104278455A (en) * | 2014-09-28 | 2015-01-14 | 江苏今达纺织实业有限公司 | Vacuum type yarn steaming forming equipment and application method thereof |
| CN104985928A (en) * | 2015-07-07 | 2015-10-21 | 江苏海协机械科技有限公司 | Siphon wetting apparatus of long loop rapid steamer |
| CN108950951A (en) * | 2017-05-23 | 2018-12-07 | 江阴市倍发印染机械有限公司 | A kind of saturated vapor generation device |
| CN107366109A (en) * | 2017-08-30 | 2017-11-21 | 安徽万方织染有限公司 | A kind of loop steamer |
| CN108823872A (en) * | 2018-06-23 | 2018-11-16 | 浙江绿洲印染有限公司 | A kind of guide roll type rapid steamer |
| CN109594265A (en) * | 2018-12-04 | 2019-04-09 | 绍兴文理学院 | A kind of high temperature rapid steamer |
| CN109706670A (en) * | 2019-02-25 | 2019-05-03 | 广东溢达纺织有限公司 | Steam box, the scouring and bleaching machine of scouring and bleaching machine |
| CN110453421A (en) * | 2019-09-09 | 2019-11-15 | 海盐鸳鸯丝绸印染股份有限公司 | A kind of fabrics printing and dyeing steam box |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140409 Termination date: 20201018 |