CN203527620U - Mould horizontally-moving circulating mechanism - Google Patents
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- CN203527620U CN203527620U CN201320670359.0U CN201320670359U CN203527620U CN 203527620 U CN203527620 U CN 203527620U CN 201320670359 U CN201320670359 U CN 201320670359U CN 203527620 U CN203527620 U CN 203527620U
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Abstract
本实用新型公开一种模具水平移动循环机构,该循环机构包括机架和安装在机架上的两条模具流水线和两台冲压机;两条模具流水线平行布置,均由设计数量的模具直线分布组成,冲压机安装在每条模具流水线的尾端;其特征在于该机构还包括两台模具拉动装置和两套模具纵移装置,且两台模具拉动装置正反安排,安装在每条模具流水线的尾端;两条模具流水线的首尾端各由一套模具纵移装置连接,且在同一个水平面内组成一个工艺连接的循环运行机构;模具沿着模具流水线导轨及模具纵移装置循环运动,模具流水线导轨安装在机架上;所述模具拉动装置与冲压机依次安装在每条模具流水线的尾端。本实用新型有利于减少设备故障从而降低维修成本。
The utility model discloses a mold horizontal moving circulation mechanism, which comprises a frame, two mold assembly lines and two stamping machines installed on the frame; the two mold assembly lines are arranged in parallel, and are distributed linearly by the designed number of molds. Composition, the stamping machine is installed at the end of each mold line; it is characterized in that the mechanism also includes two mold pulling devices and two sets of mold longitudinal moving devices, and the two mold pulling devices are arranged in front and back, installed on each mold line The tail ends of the two mold lines are respectively connected by a set of mold longitudinal moving devices, and form a process-connected circulation mechanism in the same horizontal plane; the mold circulates along the guide rails of the mold line and the mold longitudinal moving device, The mold line guide rails are installed on the frame; the mold pulling device and the stamping machine are installed at the end of each mold line in sequence. The utility model is beneficial to reduce equipment failures and thereby reduce maintenance costs.
Description
技术领域technical field
本实用新型涉及机械领域的模具生产装置,具体为一种模具水平移动循环机构。The utility model relates to a mold production device in the mechanical field, in particular to a mold horizontal movement circulation mechanism.
背景技术Background technique
吸音板是一种装饰装修材料,一般为经各种粉料以一定的配比在模具中压缩而成。提高模具的循环利用率既能提高生产效率,还能节约成本。目前市场上吸音板生产中的模具循环效率较高的方式是模具水平移动循环方式,即两条模具流水线首尾相对、平行布置,在一个水平面内连接组成一个工艺连接的循环运行机构;两台模具推动装置正反安排,推动模具沿流水线方向循环移动。该方式可循环利用模具,且设备结构简单,节省空间。但在实际生产中,该现有模具水平移动循环方式存在模具到位不准确、推动导轨挠度大振动强烈、模具在流水线上运行时由于惯性而相互碰撞等问题,导致生产效率降低,还易引发设备故障。The sound-absorbing panel is a kind of decoration material, which is generally formed by compressing various powder materials in a certain ratio in a mold. Improving the recycling rate of molds can not only improve production efficiency, but also save costs. At present, the mode with higher mold cycle efficiency in the production of sound-absorbing panels in the market is the mold horizontal movement cycle mode, that is, two mold lines are arranged end to end and parallel, and are connected in a horizontal plane to form a cycle operation mechanism for process connection; two molds The push device is arranged positively and negatively to push the mold to move circularly along the line. This method can recycle the mold, and the equipment has a simple structure and saves space. However, in actual production, the existing mold horizontal movement cycle method has problems such as inaccurate mold placement, large deflection of the push guide rail and strong vibration, and mutual collision of the molds due to inertia when running on the assembly line, resulting in reduced production efficiency and easily causing equipment failure. Fault.
实用新型内容Utility model content
针对现有技术的不足,本实用新型拟解决的技术问题是,提供一种模具水平移动循环机构,该循环机构将原有的推动模具方式改进为拉动模具方式,并在拉动导轨上安装设计数量的单向限位座;两条模具流水线通过两套模具纵移装置首尾相连。该模具水平移动循环机构可用于做粉料成型产品的生产装置,在高效循环利用模具的基础上,能减小导轨挠度和设备的有害振动,克服以往模具间碰撞问题,并使模具水平移动到位准确,从而大幅提高产品合格率和生产效率。Aiming at the deficiencies of the existing technology, the technical problem to be solved by the utility model is to provide a mold horizontal movement circulation mechanism, which improves the original mode of pushing the mold into the mode of pulling the mold, and installs the designed quantity on the pulling guide rail. The one-way limit seat; the two mold lines are connected end to end through two sets of mold longitudinal moving devices. The mold horizontal moving cycle mechanism can be used as a production device for powder molding products. On the basis of efficient recycling of the mold, it can reduce the deflection of the guide rail and the harmful vibration of the equipment, overcome the collision problem between the molds in the past, and make the mold horizontally move in place. Accurate, thereby greatly improving product qualification rate and production efficiency.
本实用新型解决所述技术问题的技术方案是,设计一种模具水平移动循环机构,该循环机构包括机架和安装在机架上的两条模具流水线和两台冲压机;两条模具流水线平行布置,均由设计数量的模具直线分布组成,冲压机安装在每条模具流水线的尾端;其特征在于该机构还包括两台模具拉动装置和两套模具纵移装置,且两台模具拉动装置正反安排,安装在每条模具流水线的尾端;两条模具流水线的首尾端各由一套模具纵移装置连接,且在同一个水平面内组成一个工艺连接的循环运行机构;模具沿着模具流水线导轨及模具纵移装置循环运动,模具流水线导轨安装在机架上;所述模具拉动装置与冲压机依次安装在每条模具流水线的尾端;The technical solution of the utility model to solve the technical problem is to design a mold horizontal movement cycle mechanism, which includes a frame and two mold lines and two punching machines installed on the frame; the two mold lines are parallel Arrangement, all of which are composed of linear distribution of the designed number of molds, and the stamping machine is installed at the end of each mold line; it is characterized in that the mechanism also includes two mold pulling devices and two sets of mold longitudinal moving devices, and two mold pulling devices Front and back arrangement, installed at the end of each mold line; the head and tail ends of the two mold lines are respectively connected by a set of mold longitudinal moving devices, and form a process-connected circulation mechanism in the same horizontal plane; the mold moves along the mold The assembly line guide rail and the mold longitudinal moving device circulate, and the mold assembly line guide rail is installed on the frame; the mold pulling device and the stamping machine are installed at the end of each mold assembly line in turn;
所述模具拉动装置包括电机减速器、齿轮齿条机构、拉动杆、拉动导轨和单向限位座;拉动杆两端分别与齿条和拉动导轨相连;电机减速器带动齿轮旋转,使拉动导轨在齿条带动下沿模具流水线的运行方向做往复运动,拉动模具沿模具流水线导轨依次前行;单向限位座按设计数量和距离间隔安装于拉动导轨上,确保每个模具在每次拉动中沿模具流水线方向同时运行相同距离,且不会发生碰撞或反向运行;The mold pulling device includes a motor reducer, a rack and pinion mechanism, a pull rod, a pull guide rail and a one-way limit seat; the two ends of the pull rod are respectively connected with the rack and the pull guide rail; the motor reducer drives the gear to rotate, so that the pull guide rail Driven by the rack, it reciprocates along the running direction of the mold assembly line, and pulls the molds to advance along the guide rails of the mold assembly line in turn; the one-way limit seats are installed on the pull guide rails according to the designed number and distance to ensure that each mold is pulled every time Run the same distance along the direction of the mold line at the same time, and there will be no collision or reverse running;
所述模具纵移装置包括推动气缸、电机减速器、底座、托起架、托起气缸、导向柱、可调滑块、托辊和链条;推动气缸可横向推动模具使其沿垂直于模具流水线方向运行;托起气缸固定在底座的中心上,4个导向柱以托起气缸为中心均布固定在底座上,托起架与托起气缸连接,托起气缸做上下运动时,可带动托起架沿着导向柱做上下运动;设计数量的托辊以垂直于模具流水线方向间隔安装于所述机架和托起架上;电机减速器与链条通过可调滑块相连,带动托起架和机架上的托辊转动,从而使模具从一条模具流水线的尾端纵向移动至另一条模具流水线的首端。The mold longitudinal moving device includes a pushing cylinder, a motor reducer, a base, a lifting frame, a lifting cylinder, a guide column, an adjustable slider, idlers and a chain; The lifting cylinder is fixed on the center of the base, and the four guide columns are evenly fixed on the base with the lifting cylinder as the center. The lifting frame is connected with the lifting cylinder. When the lifting cylinder moves up and down, it can drive the The lifting frame moves up and down along the guide column; the designed number of rollers are installed on the frame and the supporting frame at intervals perpendicular to the direction of the mold line; the motor reducer is connected with the chain through an adjustable slider to drive the supporting frame And the rollers on the frame rotate, so that the mold moves longitudinally from the end of one mold line to the head of the other mold line.
与现有技术相比,本实用新型克服了现有模具水平循环技术在实际生产中由于模具运行时产生的惯性而引发的前后碰撞问题,设计的拉动导轨及单向限位座可对每条流水线上所有模具的运动同时和统一进行控制,能确保所有模具移动准确到位。横移装置可确保模具平稳换向,实现了模具的高效循环利用,提高了产品合格率和生产效率,延长了模具使用寿命。此外,由于本实用新型将推动导轨改为拉动导轨,克服了现有技术中由于导轨过长易在推动过程中产生的挠度问题,从而减小了设备运行时的有害振动,有利于减少设备故障从而降低维修成本。Compared with the prior art, the utility model overcomes the front and rear collision problems caused by the inertia of the mold running in the actual production of the existing mold horizontal circulation technology, and the designed pulling guide rail and one-way limit seat can be used for each The movement of all molds on the assembly line is controlled simultaneously and uniformly, which can ensure that all molds move accurately and in place. The traverse device can ensure the stable reversing of the mold, realize the efficient recycling of the mold, improve the product qualification rate and production efficiency, and prolong the service life of the mold. In addition, because the utility model changes the pushing guide rail into a pulling guide rail, it overcomes the deflection problem in the prior art that is easily generated during the pushing process because the guide rail is too long, thereby reducing the harmful vibration during the operation of the equipment, which is beneficial to reducing equipment failures Thereby reducing maintenance costs.
附图说明Description of drawings
图1为本实用新型模具水平移动循环机构一种实施例的俯视结构示意图;Fig. 1 is a top view structure schematic diagram of an embodiment of the utility model mold horizontal movement circulation mechanism;
图2为本实用新型模具水平移动循环机构一种实施例的主视结构示意图;Fig. 2 is a front view structural schematic diagram of an embodiment of the mold horizontal movement cycle mechanism of the present invention;
图3为本实用新型模具水平移动循环机构一种实施例的模具拉动装置主视结构示意图;Fig. 3 is a schematic structural diagram of the front view of the mold pulling device of an embodiment of the mold horizontal movement cycle mechanism of the present invention;
图4为本实用新型模具水平移动循环机构一种实施例的模具纵移装置俯视结构示意图;Fig. 4 is a schematic diagram of the top view structure of the mold vertical movement device of an embodiment of the mold horizontal movement circulation mechanism of the utility model;
图5为本实用新型模具水平移动循环机构一种实施例的模具纵移装置左视结构示意图。Fig. 5 is a left view structural diagram of the mold vertical movement device of an embodiment of the mold horizontal movement circulation mechanism of the utility model.
具体实施方式:Detailed ways:
下面结合实施例及其附图进一步叙述本实用新型。Further describe the utility model below in conjunction with embodiment and accompanying drawing thereof.
本实用新型设计的模具水平移动循环机构(简称循环机构,参见图1-5),该循环机构包括机架7和安装在机架7上的两条模具流水线4和两台冲压机3;两条模具流水线4平行布置,均由设计数量的模具6直线分布组成,冲压机3安装在每条模具流水线4的尾端;其特征在于该机构还包括两台模具拉动装置1和两套模具纵移装置2,且两台模具拉动装置1正反安排,安装在每条模具流水线4的尾端;两条模具流水线4的首尾端各由一套模具纵移装置2连接,且在同一个水平面内组成一个工艺连接的循环运行机构;模具6沿着模具流水线导轨5及模具纵移装置2循环运动,模具流水线导轨5安装在机架7上;所述模具拉动装置1与冲压机3依次安装在每条模具流水线4的尾端。The mold horizontal moving cycle mechanism (referred to as the cycle mechanism, see Figure 1-5) designed by the utility model, the cycle mechanism includes a
所述的模具拉动装置1包括电机减速器11、齿轮齿条机构12、拉动杆13、拉动导轨14和单向限位座15;所述拉动杆13与电机减速器11通过齿轮齿条机构12连接,并沿模具流水线4的运行方向固定在机架7上,拉动导轨14与拉动杆13相连,可做往复运动,每次拉动可使每个模具6沿流水线导轨5同时前进或运行相同的设计距离;设计数量的单向限位座15以适当距离间隔安装于拉动导轨14上,可确保相邻模具间的距离在每次模具6向前运行时固定不变。The
所述的模具纵移装置2包括推动气缸21、底座22、托起气缸23、托起架24、导向柱25、可调滑块26、链条27、托辊28和电机减速器29;所述推动气缸21沿垂直于流水线4方向水平安装于机架7尾端,可横向推动模具6使其沿垂直于流水线方向运行;所述电机减速器29和底座22安装在机架7上,托起气缸23固定在底座22的中心上,4个导向柱25以托起气缸23为中心均布固定在底座22上,托起架24与托起气缸23连接,托起气缸23做上下运动时,可带动托起架24沿着导向柱25做上下运动;设计数量的托辊28以一定间隔安装于垂直流水线4方向放置的机架7上和托起架24上;电机减速器29与链条27通过可调滑块26相连,带动托起架24和机架7上的托辊转动,从而使模具从一条模具流水线4的尾端纵向移动至另一条模具流水线4的首端。模具6在模具拉动装置1作用下,沿着流水线导轨5及模具纵移装置2循环往复运动。The mold longitudinal moving device 2 includes a
本实用新型循环机构的工作原理和过程是:本实用新型循环机构的模具拉动装置1有两套,分别沿流水线运行方向安装在两条模具流水线4的尾端。所述拉动导轨14与拉动杆13相连,在电机减速器11的带动下做往复运动;由于安装在拉动导轨14上的单向限位座15卡在每个模具6前端,拉动力可以较均匀地分配给模具流水线4上的每个模具6,因此,每个模具6将同时向前(模具流水线4的工艺水平运行方向)运行一个工艺或工位距离;当每次拉动结束后,单向限位座15可抑制模具6由于惯性或被挡块阻挡所造成的前后滑动、或碰撞,确保每个模具6稳定到位;之后,拉动导轨14将反向撤回到初始位置直至下次拉动开始,这一期间单向限位座15不发挥作用;当每个模具6运动到冲压机3工位并准确定位后,启动冲压机3把模具6中的粉料冲压成型;完成后,模具6继续向前运动,直至流水线4尾端;在此期间可设置成品分离装置,将模具6与成型产品分离;当模具6继续运动到流水线4尾端时,横移装置2两端的托起气缸23将托起架24托起,使得托起架24上的托辊28与横移装置2机架上的托辊28处于基本相同水平面,但略高于流水线导轨5;同时,电机减速器29通过链条27和调节滑块26带动托辊28旋转;推动气缸21从模具6侧面沿垂直于流水线4方向推动模具,模具在托辊28的转动作用下,将由所在模具流水线4的尾端平稳纵移到另一条模具流水线4的首端;模具6到位后,托起气缸23带动托起架24下降,模具6下降至这条流水线导轨5上,并被拉动导轨14最前面的一个单向限位座15定位,继续循环运动。The operating principle and process of the utility model circulation mechanism are: the
本实用新型循环机构适用于一般流水线循环利用生产装置的情况,例如,实施例的循环机构用于制造吸音板等装饰装修板材,可大幅提高生产效率,降低生产成本和故障率,保证产品质量。The circulation mechanism of the utility model is suitable for the situation of general assembly line recycling production devices. For example, the circulation mechanism of the embodiment is used to manufacture decorative panels such as sound-absorbing panels, which can greatly improve production efficiency, reduce production costs and failure rates, and ensure product quality.
本实用新型未述及之处适用于现有技术。The unmentioned part of the utility model is applicable to the prior art.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103538142A (en) * | 2013-10-28 | 2014-01-29 | 河北工业大学 | Horizontal die moving and circulating mechanism |
CN108906995A (en) * | 2018-07-08 | 2018-11-30 | 苏州华吉威自动化设备有限公司 | A kind of multiple groups bending punching press assembly line mechanism |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN103538142A (en) * | 2013-10-28 | 2014-01-29 | 河北工业大学 | Horizontal die moving and circulating mechanism |
CN103538142B (en) * | 2013-10-28 | 2015-08-05 | 河北工业大学 | A kind of horizontal moving circulative mechanism for die |
CN108906995A (en) * | 2018-07-08 | 2018-11-30 | 苏州华吉威自动化设备有限公司 | A kind of multiple groups bending punching press assembly line mechanism |
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