CN203516556U - Automatic compensation mechanical disc type brake - Google Patents

Automatic compensation mechanical disc type brake Download PDF

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Publication number
CN203516556U
CN203516556U CN201320566657.5U CN201320566657U CN203516556U CN 203516556 U CN203516556 U CN 203516556U CN 201320566657 U CN201320566657 U CN 201320566657U CN 203516556 U CN203516556 U CN 203516556U
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CN
China
Prior art keywords
caliper
rotating disk
edge face
brake
hole
Prior art date
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Withdrawn - After Issue
Application number
CN201320566657.5U
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Chinese (zh)
Inventor
杨香文
李成浣
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CHONGQING CHANGDECHENG ELECTRONICS Co Ltd
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CHONGQING CHANGDECHENG ELECTRONICS Co Ltd
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Priority to CN201320566657.5U priority Critical patent/CN203516556U/en
Application granted granted Critical
Publication of CN203516556U publication Critical patent/CN203516556U/en
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Abstract

The utility model discloses an automatic compensation mechanical disc type brake. The automatic compensation mechanical disc type brake comprises a pincers body, a friction plate is installed at the pincers mouth of the pincers body, and a brake device and a gap compensation device are arranged inside the pincers body. The brake device comprises a driving rotary table arranged in an inner cavity of the pincers body, an extending shaft of the driving rotary table is connected with a brake rocker arm, and the brake rocker arm is rotated to push a piston to push the friction plate to brake. In addition, the automatic gap compensation device can automatically compensate the brake gap caused by abrasion.

Description

A kind of auto-compensation mechanical disc-type brake
Technical field
The utility model relates to a kind of disk type braker of electric motor car, be specifically related to a kind of can auto-compensation brake block the break of mechanical displacement after wearing and tearing.
Background technique
At present, the break hydraulic type of using on motorcycle more.The feature of hydraulic brake be braking steadily, but have unsafe hidden danger, as leakage of oil, oil pipe are aging, break etc., and cost is higher.Mechanical disc-type brake cost is lower, and braking effect is good, thereby is applicable to motorcycle and electric motor car.At present, occurred that some utilize mechanical structure to carry out the break of auto-compensation, but had following technical problem: rocker compensating gear is comparatively complicated.And after brake off, the separated return of upper and lower brake shoe is to rely on the brake disc collision effect of rotating, and there is no to arrange in addition the mechanism that makes brake shoe return, so, the poor reliability of brake off.
Model utility content
The technical problems to be solved in the utility model is to provide a kind of mechanical disc-type brake, and its panel system actuation mechanism is simpler, the part of composition still less, thereby reduce production costs.It can make brake shoe separated return reliably, the gap that friction compensation pad wear produces in time, and it is simple in structure, and braking and releasing brake safe are reliable.
For achieving the above object, the technical solution of the utility model is: a kind of auto-compensation mechanical disc-type brake, comprise caliper, the jaw place of caliper is provided with friction plate, in caliper, be provided with braking device and blank compensation apparatus, described braking device comprises the active rotating disk that caliper inner chamber arranges, initiatively the projecting shaft of rotating disk is connected with brake rocker arm, in caliper, resonator end surface is provided with three semicircle orifices of dividing equally, the ball of same size is installed in semicircle orifice, initiatively rotating disk is provided with the conical pit corresponding with three semicircle orifices of caliper interior edge face on interior edge face, initiatively the exterior edge face of rotating disk contacts a piston, described piston external diameter is provided with a straight trough, rotation stopping screw screws in the straight trough of piston from the screw of caliper shell, the jaw place of caliper is provided with seal ring, piston external diameter is sealed, described blank compensation apparatus comprises backlash compensation screw rod, backlash compensation screw rod comprises thread section and polished end section, thread section coordinates with the tapped hole that piston interior edge face is offered, on polished rod, be arranged with torsion spring, insert in active torsion spring hole, rotating disk exterior edge face one end of torsion spring, and keep certain matching gap, initiatively rotating disk exterior edge face offers a center hole, one ball is housed in hole, ball coordinates with the top axial of backlash compensation screw rod polished rod, the center, exterior edge face of the spiro rod section of backlash compensation screw rod is provided with a deep hole, is provided with spline rubber pin in deep hole.
While adopting technique scheme, because motorcycle, electric motor car are stopping under travelling state, wheel and brake disc transfixion, between friction plate and brake disc, there is the original about 0.3~0.4mm of gap Smm(), no matter brake and take-off the brake how many times, between friction plate and brake disc, remain the about 0.3~0.4mm of original gap Smm() constant.Because active rotating disk is provided with the conical pit corresponding with three semicircle orifices of caliper interior edge face on interior edge face, when braking, brake rocker arm drives initiatively dial rotation angle [alpha], the conical surface of ball and conical pit produces and relatively moves, force initiatively rotating disk to move axially, promote piston-advance, then braked by piston promotion friction plate.Meanwhile, because insert in the torsion spring hole of active rotating disk end face one end of torsion spring, during braking, torsion spring is with the certain angle beta of active dial rotation, and the original internal diameter of torsion spring becomes large, and the torsion spring being enclosed within on backlash compensation screw rod polished rod is unclamped.Because spline rubber pin has been fixed in the exterior edge face of backlash compensation screw rod, torsion spring can not drive backlash compensation bolt rotary, can only on backlash compensation screw rod, slide.During take-off the brake, brake rocker arm drives initiatively rotating disk reversion several angle α, the torsion spring several angle β that thereupon reverses again, because insert in the torsion spring hole of active rotating disk end face torsion spring one end, and there is certain gap, initiatively rotating disk when reversion, can't drive torsion spring wrap and locking on backlash compensation screw rod, torsion spring is freely got back to home position.Upper friction plate pulls piston and backlash compensation screw axial to be repositioned to home position by return screw and return spring.
When friction disc wear Δ s, initiatively rotating disk needs the angle delta α of rotation more when braking, torsion spring also with more than rotate an angle delta β.After take-off the brake, initiatively rotating disk reverse angle is α+Δ α, and torsion spring is reverse angle β+Δ β thereupon also, and initiatively rotating disk is got back to home position together with torsion spring.In this process, torsion spring, because rotated Δ β, can be wrapped also locking on backlash compensation screw rod more, and drives backlash compensation bolt rotary Δ β.Because backlash compensation screw rod is engaged in the tapped hole that piston interior edge face offers, and piston is spacing and can not rotate by rotation stopping screw, can only move axially.The distance auto-compensation moving by piston in this time braking and the process of take-off the brake the gap that produces of the Δ s of friction disc wear, until friction disc wear is to the limit position of changing, more after renewal of facing renewal, backlash compensation screw rod is returned to home position.
Further, the jaw place of described caliper is provided with fixed plate, described fixed plate is provided with four sliding pins, two sliding pins are located at the fixed plate the other end and coordinate assembling caliper with caliper two slide openings, caliper can move axially, fixed plate other end is provided with two force-bearing pins, and coordinates in upper and lower friction plate bottom plate hole, also can move axially.Such design, during braking, braking force is born by two sliding pins that are fixed on connecting plate, and caliper only plays the effect of retardation pressure, and the sliding pin on connecting plate plays the withstand shocks effect of power of when braking.Caliper is separately provided with two holes that return springs and screw are installed, and upper friction plate, return spring, screw are coupled together by two other hole, allows its self-return aligning, and manual dexterity is safe and reliable.
Further, in the center hole that described active rotating disk exterior edge face is offered, be provided with a ball.Can avoid the end face of backlash compensation screw rod directly to contact for a long time and produce wearing and tearing with active rotating disk.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail:
Fig. 1 is a kind of auto-compensation mechanical disc-type brake of the utility model embodiment's structural representation;
Fig. 2 is the left TV structure schematic diagram of Fig. 1.
Embodiment
As depicted in figs. 1 and 2, a kind of auto-compensation mechanical disc-type brake of the utility model, comprises that l is arranged on the caliper 1 on car body, and the jaw place of caliper 1 is provided with friction plate, is provided with braking device and blank compensation apparatus in caliper 1.Braking device comprises the active rotating disk 2 that caliper 1 inner chamber arranges, and initiatively rotating disk 2 has comprised a disk body and a projecting shaft that stretches out caliper, and projecting shaft is fixedly connected with the brake rocker arm of car body.On the interior resonator end surface of caliper 1, have three semicircle blind holes of dividing equally, the ball 11 of same size is installed in semicircle blind hole.Initiatively rotating disk 2 has been processed the conical pit corresponding with three semicircle orifices of caliper 1 interior edge face on interior edge face, initiatively the exterior edge face of rotating disk 2 contacts a piston 3, on the external diameter of piston 3, offered a straight trough 31, rotation stopping screw 32 screws in the straight trough of piston 3 31 from the screw of caliper 1 shell, the jaw place of caliper 1 is provided with seal ring, by piston 3 external diameter sealings.Described blank compensation apparatus has comprised an interradicular space compensation screw rod 4, and this backlash compensation screw rod 4 is divided into two sections, is respectively the polished rod section of thread section and the epimere of hypomere.Thread section screws in the tapped hole of offering with piston 3 interior edge faces, is arranged with torsion spring 5 on polished rod, and insert in the torsion spring hole that initiatively rotating disk 2 exterior edge faces are offered one end of torsion spring 5, and keep certain matching gap.In addition, in the exterior edge face of active rotating disk 2, offer a center hole, a ball is housed in hole, ball coordinates with the top axial of backlash compensation screw rod 4 polished rods, and the center, exterior edge face of the spiro rod section of backlash compensation screw rod 4 is provided with a deep hole, is provided with spline rubber pin 6 in deep hole.
Because motorcycle, electric motor car are stopping under travelling state, wheel and brake disc transfixion, between friction plate and brake disc, there is the original about 0.3~0.4mm of gap Smm(), no matter brake and take-off the brake how many times, between friction plate and brake disc, remain the about 0.3~0.4mm of original gap Smm() constant.Because active rotating disk 2 is provided with the conical pit corresponding with three semicircle orifices of caliper 1 interior edge face on interior edge face, when braking, brake rocker arm drives initiatively rotating disk 2 rotation angle α, the conical surface of ball 11 and conical pit produces and relatively moves, force initiatively rotating disk 2 to move axially, form end cam structure, promote piston 3 and advance, then braked by piston 3 promotion friction plates.Meanwhile, because insert in the torsion spring hole of active rotating disk 2 end faces one end of torsion spring 5, during braking, torsion spring 5 rotates certain angle beta with active rotating disk 2, and the original internal diameter of torsion spring 5 becomes large, and the torsion spring 5 being enclosed within on backlash compensation screw rod 4 polished rods is unclamped.Because spline rubber pin 6 has been fixed in the exterior edge face of backlash compensation screw rod 4, torsion spring 5 can not drive backlash compensation screw rod 4 to rotate, and can only on backlash compensation screw rod 4, slide.During take-off the brake, brake rocker arm drives initiatively rotating disk 2 reversion several angle α, the torsion spring 5 several angle β that thereupon reverses again, because insert in the torsion spring hole of active rotating disk 2 end faces torsion spring 5 one end, and there is certain gap, initiatively rotating disk 2 when reversion, can't drive torsion spring 5 wrap and locking on backlash compensation screw rod 4, torsion spring 5 is freely got back to home position.Upper friction plate pulls piston 3 and backlash compensation screw rod 4 to be axially repositioned to home position by return screw and return spring.
When friction disc wear Δ s, initiatively rotating disk 2 needs the angle delta α of rotation more when braking, torsion spring 5 also with more than rotate an angle delta β.After take-off the brake, initiatively rotating disk 2 reverse angle are α+Δ α, and torsion spring 5 is reverse angle β+Δ β thereupon also, and initiatively rotating disk 2 is got back to home position together with torsion spring 5.In this process, torsion spring 5, because rotated Δ β, can be wrapped also locking on backlash compensation screw rod 4 more, and drives backlash compensation screw rod 4 to rotate Δ β.Because backlash compensation screw rod 4 is engaged in the tapped hole that piston 3 interior edge faces offer, and piston 3 is spacing and can not rotate by rotation stopping screw 32, can only move axially.The distance auto-compensation moving by piston 3 in this time braking and the process of take-off the brake the gap that produces of the Δ s of friction disc wear, until friction disc wear is to the limit position of changing, more after renewal of facing renewal, backlash compensation screw rod 4 is returned to home position.
The jaw place of caliper 1 is provided with fixed plate 7, and described fixed plate 7 is provided with four sliding pins, and two sliding pins are located at the fixed plate the other end and coordinate assembling caliper 1 with caliper two slide openings.Caliper 1 can move axially, and fixed plate 7 other ends are provided with two force-bearing pins, and coordinates in upper and lower friction plate bottom plate hole, also can move axially.Such design, during braking, braking force is born by two sliding pins that are fixed on connecting plate, 1 effect of playing retardation pressure of caliper, the sliding pin on connecting plate plays the withstand shocks effect of power of when braking.Caliper 1 is separately provided with two holes that return springs and screw are installed, and upper friction plate, return spring, screw are coupled together by two other hole, allows its self-return aligning, and manual dexterity is safe and reliable.
Above-described is only preferred implementation of the present utility model; should be understood that; for a person skilled in the art; do not departing under the prerequisite of the utility model structure; can also make some distortion and improvement; these also should be considered as protection domain of the present utility model, and these can not affect effect and practical applicability that the utility model is implemented.

Claims (3)

1. an auto-compensation mechanical disc-type brake, comprises caliper, and the jaw place of caliper is provided with friction plate, is provided with braking device and blank compensation apparatus in caliper, it is characterized in that,
Described braking device comprises the active rotating disk that caliper inner chamber arranges, initiatively the projecting shaft of rotating disk is connected with brake rocker arm, in caliper, resonator end surface is provided with three semicircle orifices of dividing equally, the ball of same size is installed in semicircle orifice, initiatively rotating disk is provided with the conical pit corresponding with three semicircle orifices of caliper interior edge face on interior edge face, initiatively the exterior edge face of rotating disk contacts a piston, described piston external diameter is provided with a straight trough, rotation stopping screw screws in the straight trough of piston from the screw of caliper shell, the jaw place of caliper is provided with seal ring, and piston outer end is sealed;
Described blank compensation apparatus comprises backlash compensation screw rod, backlash compensation screw rod comprises thread section and polished end section, thread section coordinates with the tapped hole that piston interior edge face is offered, on polished rod, be arranged with torsion spring, insert in active torsion spring hole, rotating disk exterior edge face one end of torsion spring, and keep certain matching gap, initiatively rotating disk exterior edge face offers a center hole, one ball is housed in hole, ball coordinates with the top axial of backlash compensation screw rod polished rod, the center, exterior edge face of the spiro rod section of backlash compensation screw rod is provided with a deep hole, is provided with spline rubber pin in deep hole.
2. a kind of auto-compensation mechanical disc-type brake according to claim 1, it is characterized in that, the jaw place of described caliper is provided with fixed plate, described fixed plate is provided with four sliding pins, two sliding pins are located at the fixed plate the other end and coordinate assembling caliper with caliper two slide openings, and caliper can move axially, and fixed plate other end is provided with two component pins, with in upper and lower friction plate bottom plate hole, coordinate, also can move axially.
3. a kind of auto-compensation mechanical disc-type brake according to claim 1 and 2, is characterized in that, in the center hole that described active rotating disk exterior edge face is offered, is provided with a ball.
CN201320566657.5U 2013-09-13 2013-09-13 Automatic compensation mechanical disc type brake Withdrawn - After Issue CN203516556U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320566657.5U CN203516556U (en) 2013-09-13 2013-09-13 Automatic compensation mechanical disc type brake

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320566657.5U CN203516556U (en) 2013-09-13 2013-09-13 Automatic compensation mechanical disc type brake

Publications (1)

Publication Number Publication Date
CN203516556U true CN203516556U (en) 2014-04-02

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201320566657.5U Withdrawn - After Issue CN203516556U (en) 2013-09-13 2013-09-13 Automatic compensation mechanical disc type brake

Country Status (1)

Country Link
CN (1) CN203516556U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103711820A (en) * 2013-09-13 2014-04-09 重庆昌德成电子有限公司 Automatic compensation mechanical disc brake
CN109404442A (en) * 2018-12-17 2019-03-01 隆中控股集团股份有限公司 A kind of double sealing structure of disk brake
CN112145592A (en) * 2019-06-28 2020-12-29 比亚迪股份有限公司 Disc brake, brake-by-wire system and vehicle

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103711820A (en) * 2013-09-13 2014-04-09 重庆昌德成电子有限公司 Automatic compensation mechanical disc brake
CN109404442A (en) * 2018-12-17 2019-03-01 隆中控股集团股份有限公司 A kind of double sealing structure of disk brake
CN109404442B (en) * 2018-12-17 2023-08-29 隆中控股集团股份有限公司 Double-sealing structure of disc brake
CN112145592A (en) * 2019-06-28 2020-12-29 比亚迪股份有限公司 Disc brake, brake-by-wire system and vehicle
CN112145592B (en) * 2019-06-28 2021-11-12 比亚迪股份有限公司 Disc brake, brake-by-wire system and vehicle

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Legal Events

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20140402

Effective date of abandoning: 20160914

C25 Abandonment of patent right or utility model to avoid double patenting