CN203509680U - Composite angle deep hole machining device - Google Patents

Composite angle deep hole machining device Download PDF

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Publication number
CN203509680U
CN203509680U CN201320677662.3U CN201320677662U CN203509680U CN 203509680 U CN203509680 U CN 203509680U CN 201320677662 U CN201320677662 U CN 201320677662U CN 203509680 U CN203509680 U CN 203509680U
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mandrel
base
deep hole
angle
ball bearing
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Expired - Lifetime
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CN201320677662.3U
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余求问
胡汉根
徐伏根
王叶刚
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Hangzhou Steam Turbine Power Group Co Ltd
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Hangzhou Steam Turbine Co Ltd
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Abstract

The utility model relates to a composite angle deep hole machining device which comprises a machine tool rotary tabletop. The device is characterized in that angle iron is disposed on the machine tool rotary tabletop. A base is fixed on the side of the upper portion of the angle iron. A detachable mandrel is disposed on the outer side of the base. A compression cover is fixed at the outer end of the mandrel through a compression nut. A reducing bush is disposed on the detachable mandrel through a ball bearing. The composite angle deep hole machining device has the advantages that a workpiece is fixedly mounted on the detachable mandrel through an inner hole and can rotate freely, and composite angle deep hole machining is achieved; in order to facilitate mandrel replacement so as to fit workpieces of different sizes, the base is integrated with the detachable mandrel and connected with the same through a welding structure; the base can also be connected with the detachable mandrel through a threaded structure; for the convenience of mounting and demounting, the ball bearing is in clearance fit with the detachable mandrel, the reducing bush is in clearance fit with the ball bearing, and the reducing bush is in clearance fit with the with the workpiece.

Description

复合角度深孔加工装置Compound Angle Deep Hole Processing Device

技术领域technical field

本实用新型涉及一种新型的复合角度孔加工装置,特别适用于加工带内孔的盘类零件外圆上的复合角度孔。The utility model relates to a novel compound angle hole processing device, which is particularly suitable for processing compound angle holes on the outer circle of disc parts with inner holes.

背景技术Background technique

现有技术中,一些带内孔的盘类零件外圆周上有一组细长孔,为了和内孔处各槽相通,各孔的角度都不相同,这也就形成了复合角度孔。目前常用的复合角度深孔加工有用万向摇臂钻床加工或用万向角铣头走直线插补加工两种方法;用万向摇臂钻床加工由于钻床的定位和加工精度不高,在斜面上钻孔钻头的定位又困难,常会引起孔打偏的问题;用万向角铣头走直线插补加工则只能在可装万能角铣头的镗床上加工,其加工刚性差。此外,万能角铣头的各角度变换不方便,需手动调节各角度,精度不高,并且铣头转速较低,导致铣头加工效率低,滑枕频繁往返运动对机床损耗较大等缺点。In the prior art, there are a group of elongated holes on the outer circumference of some disc parts with inner holes. In order to communicate with the grooves in the inner holes, the angles of the holes are different, which forms compound angle holes. At present, the commonly used compound angle deep hole processing can be processed by universal radial drilling machine or linear interpolation processing by universal angle milling head; processing by universal radial drilling machine is not high due to the positioning and processing accuracy of the drilling machine The positioning of the upper drilling bit is difficult, which often causes the problem of hole deviation; the linear interpolation processing with the universal angle milling head can only be processed on the boring machine that can be equipped with the universal angle milling head, and its processing rigidity is poor. In addition, it is inconvenient to change the angles of the universal angle milling head, and the angles need to be adjusted manually. The precision is not high, and the speed of the milling head is low, resulting in low processing efficiency of the milling head, and the frequent reciprocating movement of the ram causes a lot of damage to the machine tool.

实用新型内容Utility model content

本实用新型的目的是为了解决上述技术的不足而提供一种结构简单、定位准确,能使复合孔轴线和主轴轴线重合,直接打孔加工的复合角度深孔加工装置。The purpose of this utility model is to provide a complex angle deep hole processing device with simple structure, accurate positioning, which can make the axis of the compound hole coincide with the axis of the main shaft, and directly punch holes.

为了达到上述目的,本实用新型所设计的复合角度深孔加工装置,包括机床旋转台面,其特征是在机床旋转台面上设有角铁,角铁的上部的侧面固定有底座,在底座外侧面设有可拆换芯轴,所述的可拆换芯轴外端通过压紧螺母固定有压紧盖,同时在可拆换芯轴通过滚珠轴承设有过渡衬套。这种结构的特点是工件通过内孔固定安装在可拆换芯轴上,并自由旋转,根据工件的角度转动机床旋转台面从而实现复合角度深孔的加工。In order to achieve the above purpose, the compound angle deep hole processing device designed by the utility model includes a machine tool rotating table, which is characterized in that an angle iron is arranged on the machine tool rotating table, and a base is fixed on the side of the upper part of the angle iron. A detachable mandrel is provided, and the outer end of the detachable mandrel is fixed with a compression cover through a compression nut, and at the same time, a transition bush is provided on the detachable mandrel through a ball bearing. The feature of this structure is that the workpiece is fixedly installed on the removable mandrel through the inner hole and rotates freely, and the rotating table of the machine tool is turned according to the angle of the workpiece to realize the processing of compound angle deep holes.

为了方便更换芯轴以配合不同尺寸的工件,所述的底座与可拆换芯轴为螺纹结构连接;如果工件的尺寸不变,也可以将底座与可拆换芯轴通过焊接结构连接。In order to facilitate replacement of the mandrel to match workpieces of different sizes, the base and the removable mandrel are connected by a threaded structure; if the size of the workpiece remains unchanged, the base and the detachable mandrel can also be connected by a welding structure.

为了拆装方便,所述的滚珠轴承和可拆换芯轴之间,过渡衬套与滚珠轴承之间,过渡衬套与被加工零件之间均为间隙配合。For the convenience of assembly and disassembly, clearance fits are used between the ball bearing and the removable mandrel, between the transition bush and the ball bearing, and between the transition bush and the processed parts.

本实用新型所得到的复合角度深孔加工装置具有以下优势:1、加工机床使用范围广泛,可以在各类镗床上加工,不会局限于带万能角铣头的机床;2加工精度高,定位准确,不易打偏,打孔时是主轴的水平直线运动,不会产生走插补时的螺纹装底孔;3、加工效率高,因是主轴单一的直线快速往返运动,反应速度快,并节省了调整万向角铣头角头精度的时间;4、加工刚性强,避免了万向角铣头刚性差的缺点;5、对机床损伤小,因是用主轴直接加工,主轴运动负荷小,运动轻便,节约能源;6、此工装加工,装夹方便,劳动强度低;7、模块化设计,通用性强。The compound angle deep hole processing device obtained by the utility model has the following advantages: 1. The processing machine tool has a wide range of applications, and can be processed on various boring machines, and will not be limited to the machine tool with a universal angle milling head; 2. High processing accuracy, positioning Accurate, not easy to miss, the main shaft moves horizontally and linearly when drilling, and there will be no threaded bottom holes during interpolation; 3. High processing efficiency, because the main shaft is single-line and fast back and forth, the response speed is fast, and It saves the time to adjust the precision of the universal angle milling head; 4. The processing rigidity is strong, avoiding the disadvantage of poor rigidity of the universal angle milling head; 5. The damage to the machine tool is small, because the spindle is used for direct processing, and the spindle movement load is small. The movement is light and energy-saving; 6. This tooling is easy to process and clamp, and the labor intensity is low; 7. Modular design, strong versatility.

附图说明Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

具体实施方式Detailed ways

下面通过实施例结合附图对本实用新型作进一步的描述。Below by embodiment in conjunction with accompanying drawing, the utility model is further described.

实施例1:Example 1:

如图1所示,本实施例描述的复合角度深孔加工装置,包括机床旋转台面9,在机床旋转台面9上设有角铁8,角铁8的上部的侧面固定有底座5,在底座5外侧面设有可拆换芯轴6,所述的可拆换芯轴6外端通过压紧螺母1固定有压紧盖2,同时在可拆换芯轴6通过滚珠轴承3设有第一过渡衬套4-1和第二过渡衬套4-2。其中底座5与可拆换芯轴6通过螺纹结构连接。所述的滚珠轴承3和可拆换芯轴6之间,第一过渡衬套4-1和第二过渡衬套4-2与滚珠轴承3之间,第一过渡衬套4-1与被加工零件之间均为间隙配合。As shown in Figure 1, the compound angle deep hole machining device described in the present embodiment includes a machine tool rotating table 9, on which an angle iron 8 is arranged, and the side surface of the upper part of the angle iron 8 is fixed with a base 5, and on the base 5 is provided with a removable mandrel 6 on the outer surface, and the outer end of the detachable mandrel 6 is fixed with a compression cover 2 through a compression nut 1, and at the same time, a second ball bearing 3 is provided on the detachable mandrel 6. A transition bush 4-1 and a second transition bush 4-2. Wherein the base 5 is connected with the removable mandrel 6 through a threaded structure. Between the ball bearing 3 and the removable mandrel 6, between the first transition bush 4-1 and the second transition bush 4-2 and the ball bearing 3, between the first transition bush 4-1 and the The machined parts are all clearance fits.

复合角度孔加工装置使用时,先把角铁8放在工作台上并校准角铁8的平行度,底座5放在平板上,装入可拆换芯轴6并通过螺栓紧固,再把一只滚柱轴承3套入芯轴;第一过渡衬套4-1套入轴承3上,零件10如图1示右端面朝下,把零件10的内孔套入第一过渡衬套4-1,然后放入衬套4-2和零件10内孔配合,再放入轴承3,盖上压紧盖2,装上压紧螺母1,再把零件10和加工装置垂直起吊,把加工装置的底座5和角铁8用螺钉7连接。When using the compound angle hole processing device, first put the angle iron 8 on the workbench and calibrate the parallelism of the angle iron 8, put the base 5 on the flat plate, install the removable mandrel 6 and fasten it with bolts, and then put the A roller bearing 3 is inserted into the mandrel; the first transition bushing 4-1 is inserted into the bearing 3, the right end of the part 10 is facing downward as shown in Figure 1, and the inner hole of the part 10 is inserted into the first transition bushing 4 -1, then put in the bushing 4-2 to match the inner hole of the part 10, then put in the bearing 3, cover the compression cover 2, install the compression nut 1, then vertically lift the part 10 and the processing device, and the processing The base 5 of the device is connected with the angle iron 8 with screws 7 .

加工装置装夹好后,校准主轴的中心和零件10旋转中心重合,松开螺母1,手动旋转零件按划线校准外圆周上孔,然后锁紧压紧螺母1。并旋转机床工作台面校准第一只孔和端面的夹角,加工第一只孔。然后松开压紧螺1母,转动零件10,按划线校准圆周上的第二只孔位置,旋动台面校准第二只孔的夹角,锁紧压紧螺母1,加工第二只孔。依次类推。After the processing device is clamped, the center of the calibration spindle coincides with the rotation center of the part 10, the nut 1 is loosened, the part is manually rotated to calibrate the upper hole on the outer circumference according to the line, and then the compression nut 1 is tightened. And rotate the working table of the machine tool to calibrate the angle between the first hole and the end face, and process the first hole. Then loosen the compression nut 1, turn the part 10, calibrate the position of the second hole on the circumference according to the dashed line, rotate the table to calibrate the included angle of the second hole, tighten the compression nut 1, and process the second hole . And so on.

实施例2Example 2

本实施例描述的复合角度深孔加工装置,所述的底座与可拆换芯轴为整体结构,且两者通过焊接结构连接。In the compound-angle deep hole processing device described in this embodiment, the base and the removable mandrel are of an integral structure, and the two are connected by a welding structure.

复合角度孔加工装置使用时,先把角铁8放在工作台上并校准角铁8的平行度,底座5放在平板上,把一只滚柱轴承3套入芯轴;第一过渡衬套4-1套入轴承3上,零件10如图1示右端面朝下,把零件10的内孔套入第一过渡衬套4-1,然后放入衬套4-2和零件10内孔配合,再放入轴承3,盖上压紧盖2,装上压紧螺母1,再把零件10和加工装置垂直起吊,把加工装置的底座5和角铁8用螺钉7连接。When using the compound angle hole processing device, first put the angle iron 8 on the workbench and calibrate the parallelism of the angle iron 8, put the base 5 on the flat plate, and put a roller bearing 3 into the mandrel; the first transition lining Put the sleeve 4-1 on the bearing 3, the right end of the part 10 is facing down as shown in Figure 1, insert the inner hole of the part 10 into the first transition bushing 4-1, and then put it into the bushing 4-2 and the part 10 Hole fit, put into bearing 3 again, cover compression cover 2, load onto compression nut 1, part 10 and processing device are lifted vertically again, the base 5 of processing device is connected with angle iron 8 with screw 7.

加工装置装夹好后,校准主轴的中心和零件10旋转中心重合,松开螺母1,手动旋转零件按划线校准外圆周上孔,然后锁紧压紧螺母1。并旋转机床工作台面校准第一只孔和端面的夹角,加工第一只孔。然后松开压紧螺1母,转动零件10,按划线校准圆周上的第二只孔位置,旋动台面校准第二只孔的夹角,锁紧压紧螺母1,加工第二只孔。依次类推。After the processing device is clamped, the center of the calibration spindle coincides with the rotation center of the part 10, the nut 1 is loosened, the part is manually rotated to calibrate the upper hole on the outer circumference according to the line, and then the compression nut 1 is tightened. And rotate the working table of the machine tool to calibrate the angle between the first hole and the end face, and process the first hole. Then loosen the compression nut 1, turn the part 10, calibrate the position of the second hole on the circumference according to the dashed line, rotate the table to calibrate the included angle of the second hole, tighten the compression nut 1, and process the second hole . And so on.

Claims (4)

1.一种复合角度深孔加工装置,包括机床旋转台面,其特征是在机床旋转台面上设有角铁,角铁的上部的侧面固定有底座,在底座外侧面设有可拆换芯轴,所述的可拆换芯轴外端通过压紧螺母固定有压紧盖,同时在可拆换芯轴通过滚珠轴承设有过渡衬套。1. A compound angle deep hole processing device, comprising a machine tool rotating table, characterized in that an angle iron is arranged on the machine tool rotating table, a base is fixed on the side of the upper part of the angle iron, and a removable mandrel is arranged on the outer surface of the base , the outer end of the removable core shaft is fixed with a compression cover through a compression nut, and at the same time, a transition bush is provided on the removable core shaft through a ball bearing. 2.根据权利要求1所述的复合角度深孔加工装置,其特征是所述的底座与可拆换芯轴为用螺栓连接成整体结构,或两者通过焊接结构连接。2. The compound angle deep hole processing device according to claim 1, characterized in that the base and the removable mandrel are connected by bolts to form an integral structure, or both are connected by a welding structure. 3.根据权利要求1所述的复合角度深孔加工装置,其特征是所述的底座与可拆换芯轴通过螺纹结构连接。3. The compound-angle deep hole machining device according to claim 1, characterized in that the base is connected to the removable mandrel through a threaded structure. 4.根据权利要求1所述的复合角度深孔加工装置,其特征是所述的滚珠轴承和可拆换芯轴之间,过渡衬套与滚珠轴承之间,过渡衬套与被加工零件之间均为间隙配合。4. The compound angle deep hole processing device according to claim 1, characterized in that there is a gap between the ball bearing and the removable mandrel, between the transition bush and the ball bearing, and between the transition bush and the processed part. Both are clearance fits.
CN201320677662.3U 2013-10-30 2013-10-30 Composite angle deep hole machining device Expired - Lifetime CN203509680U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107486733A (en) * 2016-06-12 2017-12-19 镇江液压股份有限公司 A kind of steering gear valve body multistation processing tool and its application method
CN109459199A (en) * 2018-12-14 2019-03-12 江西长江化工有限责任公司 A kind of composite material annular tooth intensity detecting device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107486733A (en) * 2016-06-12 2017-12-19 镇江液压股份有限公司 A kind of steering gear valve body multistation processing tool and its application method
CN109459199A (en) * 2018-12-14 2019-03-12 江西长江化工有限责任公司 A kind of composite material annular tooth intensity detecting device
CN109459199B (en) * 2018-12-14 2024-03-12 江西长江化工有限责任公司 Composite material annular tooth strength detection device

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Address after: 310022 Building 1, No. 608, Kangxin Road, Linping District, Hangzhou, Zhejiang

Patentee after: Hangzhou Turbine Power Group Co.,Ltd.

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