CN203509680U - Composite angle deep hole machining device - Google Patents
Composite angle deep hole machining device Download PDFInfo
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- CN203509680U CN203509680U CN201320677662.3U CN201320677662U CN203509680U CN 203509680 U CN203509680 U CN 203509680U CN 201320677662 U CN201320677662 U CN 201320677662U CN 203509680 U CN203509680 U CN 203509680U
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Abstract
Description
技术领域technical field
本实用新型涉及一种新型的复合角度孔加工装置,特别适用于加工带内孔的盘类零件外圆上的复合角度孔。The utility model relates to a novel compound angle hole processing device, which is particularly suitable for processing compound angle holes on the outer circle of disc parts with inner holes.
背景技术Background technique
现有技术中,一些带内孔的盘类零件外圆周上有一组细长孔,为了和内孔处各槽相通,各孔的角度都不相同,这也就形成了复合角度孔。目前常用的复合角度深孔加工有用万向摇臂钻床加工或用万向角铣头走直线插补加工两种方法;用万向摇臂钻床加工由于钻床的定位和加工精度不高,在斜面上钻孔钻头的定位又困难,常会引起孔打偏的问题;用万向角铣头走直线插补加工则只能在可装万能角铣头的镗床上加工,其加工刚性差。此外,万能角铣头的各角度变换不方便,需手动调节各角度,精度不高,并且铣头转速较低,导致铣头加工效率低,滑枕频繁往返运动对机床损耗较大等缺点。In the prior art, there are a group of elongated holes on the outer circumference of some disc parts with inner holes. In order to communicate with the grooves in the inner holes, the angles of the holes are different, which forms compound angle holes. At present, the commonly used compound angle deep hole processing can be processed by universal radial drilling machine or linear interpolation processing by universal angle milling head; processing by universal radial drilling machine is not high due to the positioning and processing accuracy of the drilling machine The positioning of the upper drilling bit is difficult, which often causes the problem of hole deviation; the linear interpolation processing with the universal angle milling head can only be processed on the boring machine that can be equipped with the universal angle milling head, and its processing rigidity is poor. In addition, it is inconvenient to change the angles of the universal angle milling head, and the angles need to be adjusted manually. The precision is not high, and the speed of the milling head is low, resulting in low processing efficiency of the milling head, and the frequent reciprocating movement of the ram causes a lot of damage to the machine tool.
实用新型内容Utility model content
本实用新型的目的是为了解决上述技术的不足而提供一种结构简单、定位准确,能使复合孔轴线和主轴轴线重合,直接打孔加工的复合角度深孔加工装置。The purpose of this utility model is to provide a complex angle deep hole processing device with simple structure, accurate positioning, which can make the axis of the compound hole coincide with the axis of the main shaft, and directly punch holes.
为了达到上述目的,本实用新型所设计的复合角度深孔加工装置,包括机床旋转台面,其特征是在机床旋转台面上设有角铁,角铁的上部的侧面固定有底座,在底座外侧面设有可拆换芯轴,所述的可拆换芯轴外端通过压紧螺母固定有压紧盖,同时在可拆换芯轴通过滚珠轴承设有过渡衬套。这种结构的特点是工件通过内孔固定安装在可拆换芯轴上,并自由旋转,根据工件的角度转动机床旋转台面从而实现复合角度深孔的加工。In order to achieve the above purpose, the compound angle deep hole processing device designed by the utility model includes a machine tool rotating table, which is characterized in that an angle iron is arranged on the machine tool rotating table, and a base is fixed on the side of the upper part of the angle iron. A detachable mandrel is provided, and the outer end of the detachable mandrel is fixed with a compression cover through a compression nut, and at the same time, a transition bush is provided on the detachable mandrel through a ball bearing. The feature of this structure is that the workpiece is fixedly installed on the removable mandrel through the inner hole and rotates freely, and the rotating table of the machine tool is turned according to the angle of the workpiece to realize the processing of compound angle deep holes.
为了方便更换芯轴以配合不同尺寸的工件,所述的底座与可拆换芯轴为螺纹结构连接;如果工件的尺寸不变,也可以将底座与可拆换芯轴通过焊接结构连接。In order to facilitate replacement of the mandrel to match workpieces of different sizes, the base and the removable mandrel are connected by a threaded structure; if the size of the workpiece remains unchanged, the base and the detachable mandrel can also be connected by a welding structure.
为了拆装方便,所述的滚珠轴承和可拆换芯轴之间,过渡衬套与滚珠轴承之间,过渡衬套与被加工零件之间均为间隙配合。For the convenience of assembly and disassembly, clearance fits are used between the ball bearing and the removable mandrel, between the transition bush and the ball bearing, and between the transition bush and the processed parts.
本实用新型所得到的复合角度深孔加工装置具有以下优势:1、加工机床使用范围广泛,可以在各类镗床上加工,不会局限于带万能角铣头的机床;2加工精度高,定位准确,不易打偏,打孔时是主轴的水平直线运动,不会产生走插补时的螺纹装底孔;3、加工效率高,因是主轴单一的直线快速往返运动,反应速度快,并节省了调整万向角铣头角头精度的时间;4、加工刚性强,避免了万向角铣头刚性差的缺点;5、对机床损伤小,因是用主轴直接加工,主轴运动负荷小,运动轻便,节约能源;6、此工装加工,装夹方便,劳动强度低;7、模块化设计,通用性强。The compound angle deep hole processing device obtained by the utility model has the following advantages: 1. The processing machine tool has a wide range of applications, and can be processed on various boring machines, and will not be limited to the machine tool with a universal angle milling head; 2. High processing accuracy, positioning Accurate, not easy to miss, the main shaft moves horizontally and linearly when drilling, and there will be no threaded bottom holes during interpolation; 3. High processing efficiency, because the main shaft is single-line and fast back and forth, the response speed is fast, and It saves the time to adjust the precision of the universal angle milling head; 4. The processing rigidity is strong, avoiding the disadvantage of poor rigidity of the universal angle milling head; 5. The damage to the machine tool is small, because the spindle is used for direct processing, and the spindle movement load is small. The movement is light and energy-saving; 6. This tooling is easy to process and clamp, and the labor intensity is low; 7. Modular design, strong versatility.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
具体实施方式Detailed ways
下面通过实施例结合附图对本实用新型作进一步的描述。Below by embodiment in conjunction with accompanying drawing, the utility model is further described.
实施例1:Example 1:
如图1所示,本实施例描述的复合角度深孔加工装置,包括机床旋转台面9,在机床旋转台面9上设有角铁8,角铁8的上部的侧面固定有底座5,在底座5外侧面设有可拆换芯轴6,所述的可拆换芯轴6外端通过压紧螺母1固定有压紧盖2,同时在可拆换芯轴6通过滚珠轴承3设有第一过渡衬套4-1和第二过渡衬套4-2。其中底座5与可拆换芯轴6通过螺纹结构连接。所述的滚珠轴承3和可拆换芯轴6之间,第一过渡衬套4-1和第二过渡衬套4-2与滚珠轴承3之间,第一过渡衬套4-1与被加工零件之间均为间隙配合。As shown in Figure 1, the compound angle deep hole machining device described in the present embodiment includes a machine tool rotating table 9, on which an
复合角度孔加工装置使用时,先把角铁8放在工作台上并校准角铁8的平行度,底座5放在平板上,装入可拆换芯轴6并通过螺栓紧固,再把一只滚柱轴承3套入芯轴;第一过渡衬套4-1套入轴承3上,零件10如图1示右端面朝下,把零件10的内孔套入第一过渡衬套4-1,然后放入衬套4-2和零件10内孔配合,再放入轴承3,盖上压紧盖2,装上压紧螺母1,再把零件10和加工装置垂直起吊,把加工装置的底座5和角铁8用螺钉7连接。When using the compound angle hole processing device, first put the
加工装置装夹好后,校准主轴的中心和零件10旋转中心重合,松开螺母1,手动旋转零件按划线校准外圆周上孔,然后锁紧压紧螺母1。并旋转机床工作台面校准第一只孔和端面的夹角,加工第一只孔。然后松开压紧螺1母,转动零件10,按划线校准圆周上的第二只孔位置,旋动台面校准第二只孔的夹角,锁紧压紧螺母1,加工第二只孔。依次类推。After the processing device is clamped, the center of the calibration spindle coincides with the rotation center of the
实施例2Example 2
本实施例描述的复合角度深孔加工装置,所述的底座与可拆换芯轴为整体结构,且两者通过焊接结构连接。In the compound-angle deep hole processing device described in this embodiment, the base and the removable mandrel are of an integral structure, and the two are connected by a welding structure.
复合角度孔加工装置使用时,先把角铁8放在工作台上并校准角铁8的平行度,底座5放在平板上,把一只滚柱轴承3套入芯轴;第一过渡衬套4-1套入轴承3上,零件10如图1示右端面朝下,把零件10的内孔套入第一过渡衬套4-1,然后放入衬套4-2和零件10内孔配合,再放入轴承3,盖上压紧盖2,装上压紧螺母1,再把零件10和加工装置垂直起吊,把加工装置的底座5和角铁8用螺钉7连接。When using the compound angle hole processing device, first put the
加工装置装夹好后,校准主轴的中心和零件10旋转中心重合,松开螺母1,手动旋转零件按划线校准外圆周上孔,然后锁紧压紧螺母1。并旋转机床工作台面校准第一只孔和端面的夹角,加工第一只孔。然后松开压紧螺1母,转动零件10,按划线校准圆周上的第二只孔位置,旋动台面校准第二只孔的夹角,锁紧压紧螺母1,加工第二只孔。依次类推。After the processing device is clamped, the center of the calibration spindle coincides with the rotation center of the
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| CN201320677662.3U CN203509680U (en) | 2013-10-30 | 2013-10-30 | Composite angle deep hole machining device |
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| CN201320677662.3U CN203509680U (en) | 2013-10-30 | 2013-10-30 | Composite angle deep hole machining device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107486733A (en) * | 2016-06-12 | 2017-12-19 | 镇江液压股份有限公司 | A kind of steering gear valve body multistation processing tool and its application method |
| CN109459199A (en) * | 2018-12-14 | 2019-03-12 | 江西长江化工有限责任公司 | A kind of composite material annular tooth intensity detecting device |
-
2013
- 2013-10-30 CN CN201320677662.3U patent/CN203509680U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107486733A (en) * | 2016-06-12 | 2017-12-19 | 镇江液压股份有限公司 | A kind of steering gear valve body multistation processing tool and its application method |
| CN109459199A (en) * | 2018-12-14 | 2019-03-12 | 江西长江化工有限责任公司 | A kind of composite material annular tooth intensity detecting device |
| CN109459199B (en) * | 2018-12-14 | 2024-03-12 | 江西长江化工有限责任公司 | Composite material annular tooth strength detection device |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 310022 Building 1, No. 608, Kangxin Road, Linping District, Hangzhou, Zhejiang Patentee after: Hangzhou Turbine Power Group Co.,Ltd. Address before: 310022 No. 357 Shiqiao Road, Zhejiang, Hangzhou Patentee before: HANGZHOU STEAM TURBINE Co.,Ltd. |
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| CP03 | Change of name, title or address | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140402 |
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| CX01 | Expiry of patent term |