CN203498426U - Portal frame type compound self-propelled thermal treatment robot - Google Patents
Portal frame type compound self-propelled thermal treatment robot Download PDFInfo
- Publication number
- CN203498426U CN203498426U CN201320637809.6U CN201320637809U CN203498426U CN 203498426 U CN203498426 U CN 203498426U CN 201320637809 U CN201320637809 U CN 201320637809U CN 203498426 U CN203498426 U CN 203498426U
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- CN
- China
- Prior art keywords
- portal frame
- cart
- thermal treatment
- dolly
- cross beam
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- Expired - Fee Related
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- 150000001875 compounds Chemical class 0.000 title claims abstract description 13
- 238000007669 thermal treatment Methods 0.000 title abstract description 10
- 238000010791 quenching Methods 0.000 claims abstract description 16
- 230000000171 quenching effect Effects 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 238000010438 heat treatment Methods 0.000 claims description 12
- 230000000694 effects Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 description 6
- 101150006257 rig-4 gene Proteins 0.000 description 4
- 238000000605 extraction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 238000005496 tempering Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The utility model discloses a portal frame type compound self-propelled thermal treatment robot which comprises a cart (1), a trolley (2), a movable portal frame (3), a transmission mechanism (4), a moved cross beam (5) and a manipulator (6), wherein the trolley (2) capable of moving front and back is arranged on the cart (1), and a middle gate post of the moved cross beam (5), arranged on the trolley (2), is connected with the movable portal frame (3) capable of moving up and down through the transmission mechanism. The portal frame type compound self-propelled thermal treatment robot is characterized in that the manipulator (6) is arranged on the moved cross beam (5), is used for gripping a workpiece, and moves front and back, left and right, and up and down with the cart (1), the trolley (2) and the movable portal frame to realize rapid operations of loading, fetching and quenching. According to the portal frame type compound self-propelled thermal treatment robot, the manipulator moves front and back, left and right, and up and down with the cart, the trolley and the movable portal frame, thus the rapid operations of loading, fetching and quenching are effectively realized. The portal frame type compound self-propelled thermal treatment robot is capable of ensuring that the thermal treatment temperatures of products in the same furnace are basically consistent.
Description
Technical field
The utility model relates to a kind of compound heat treatment voluntarily of gantry type for many heat treatment furnaces, bin stock platform dress take out device and rapid quenching.
Background technology
The thermal treatment of the workpiece such as Current Domestic major axis class, large and medium-sized forging, stainless steel solid solution, valve, ring, high mangaenese steel, high chromium steel adopts well formula, car type furnace, the heating of upset car type furnace mostly.With traveling crane, transport luggage and get work, or come out of the stove with chassis, then with traveling crane, transport luggage and get work.There is following defect in this mode of operation: pit furnace exists and first to go out rear quenching, axial workpiece and quench highly to factory building requirement, basis is required high, need to reach 2.5 times of height of high part, high very high across factory building and underground foundation cost.Car type furnace can not will hang away with a collection of product is disposable, and needing artificial extension is suspender, and speed is slow, inefficiency; Moreover handling process easily causes workpiece to wave to fall, safety performance is not high.Upset chassis can be realized whole workpiece rapid quenching, but has workpiece scratch, injures by a crashing object, and workpiece enters after water the factors such as quenching bath circulation is undesirable, workpiece salvaging, hot stove charging.Car type furnace is heat treatment furnace serious heat loss in workpiece quenching and charging process, and workshop condition is severe, and China's energy, environmental protection all face very large pressure, and industrial furnace heating technique and equipment also face great challenge.
Utility model content
For above problem, the purpose of this utility model is to provide a kind of gantry type compound heat treatment voluntarily, that the dolly that can move forward and backward is set on the cart moving left and right, dolly connects two groups of movable door frames that can move up and down, movable door frame is connected with mechanical manipulator, and mechanical manipulator is realized charging, feeding, the quick operation of quenching.
The technical solution of the utility model is achieved in the following ways: the compound heat treatment voluntarily of gantry type, by cart 1, dolly 2, movable door frame 3, transmission rig 4, moved cross beam 5 and mechanical manipulator 6 form, on cart 1, be provided with the dolly 2 that can move forward and backward, the middle part door pillar that is arranged on the moved cross beam 5 on dolly 2 connects the movable door frame 3 that can move up and down by transmission rig, it is characterized in that: on described moved cross beam 5, mechanical manipulator 6 is installed, mechanical manipulator 6 captures with workpiece cart 1, dolly 2, movable door frame 3 front and back, left and right, move up and down, realize charging, feeding, the quick operation of quenching.
Described transmission rig 4 is comprised of oil cylinder, roller and sprocket wheel, is arranged in dolly connection activity door frame 3 and moved cross beam 5.
The utility model, mechanical manipulator is with cart, dolly, movable door frame, all around, moves up and down, and effectively realizes charging, feeding, the quick operation of quenching.And can guarantee same stove product thermal treatment temp basic to.Thereby the quality, the working efficiency that have improved product, safety performance is good.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Embodiment
By Fig. 1, known, the compound heat treatment voluntarily of gantry type, is comprised of cart 1, dolly 2, movable door frame 3, transmission rig 4, moved cross beam 5 and mechanical manipulator 6, and transmission rig 4 is comprised of oil cylinder, roller and sprocket wheel, be arranged in dolly connection activity door frame 3 and moved cross beam 5.The dolly 2 that can move forward and backward is set on the cart 1 that can move left and right, in the door pillar of the crossbeam middle part of dolly 2, by oil cylinder, roller and chain wheel set, connect two groups of movable door frames 3 that can move up and down, the bottom of movable door frame 3 connects forward type moved cross beam 5 by pin, and mechanical manipulator 6 is arranged on moved cross beam 5 by bearing pin.Mechanical manipulator 6 with cart 1, dolly 2, movable door frame 3 all arounds, move up and down, thereby effectively realize charging, feeding, the quick operation of quenching.
Technical process: the computer automation of the compound heat treatment voluntarily of gantry type is controlled: computer control system, by encoder, approach switch, is given respectively preferred coordinate to large and small car, movable door frame, stove, material platform, quenching bath, controls by PLC.During work, operator gives signal by button, equipment just can oneself carry out a whole set of action, complete with artificial identical action: 1, extract workpiece to be heated: cart left and right runs to before bin stock platform both allocations and stops, mechanical manipulator rises or drops to both allocations and stops, dolly advances to both allocations to be stopped, and mechanical manipulator rises to both allocations and stops (extraction workpiece), and dolly retreats to both allocations and stops.2, charging: about cart runs to before process furnace both allocations and stops, workpiece is placed on mechanical manipulator, mechanical manipulator rises to both allocations to be stopped, dolly advances to both allocations and stops (mechanical manipulator enters in stove), mechanical manipulator drops to both allocations and stops (putting down workpiece), and dolly retreats to both allocations and stops.3, feeding is quenched: cart left and right runs to before process furnace both allocations and stops, mechanical manipulator rises to both allocations to be stopped, dolly advances to both allocations and stops (mechanical manipulator enters in stove), mechanical manipulator rises to both allocations and stops (extraction workpiece), dolly stops above retreating and running to quenching bath, mechanical manipulator drops to both allocations (quenching operation), and after thermal treatment completes (by PLC setting-up time), mechanical manipulator rises to both allocations to be stopped.4, tempering operation: about cart runs to before tempering stove both allocations and stops, and repeats " 2., 3. " working routine.5, put down the workpiece that thermal treatment completes: about cart runs to before material platform both allocations and stops, mechanical manipulator rises to both allocations to be stopped, dolly advances to both allocations to be stopped, and mechanical manipulator drops to both allocations and stops (putting down workpiece), and dolly retreats to both allocations and stops.
Claims (2)
1. the compound heat treatment voluntarily of gantry type, by cart (1), dolly (2), movable door frame (3), transmission rig (4), moved cross beam (5) and mechanical manipulator (6) form, on cart (1), be provided with the dolly (2) that can move forward and backward, the middle part door pillar that is arranged on the moved cross beam (5) on dolly (2) connects the movable door frame (3) that can move up and down by transmission rig, it is characterized in that: mechanical manipulator (6) is installed on described moved cross beam (5), mechanical manipulator (6) captures with workpiece cart (1), dolly (2), before and after movable door frame (3), left and right, move up and down, realize charging, feeding, the quick operation of quenching.
2. the compound heat treatment voluntarily of gantry type according to claim 1, is characterized in that: described transmission rig (4) is comprised of oil cylinder, roller and sprocket wheel, is arranged in dolly connection activity door frame (3) and moved cross beam (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320637809.6U CN203498426U (en) | 2013-10-16 | 2013-10-16 | Portal frame type compound self-propelled thermal treatment robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320637809.6U CN203498426U (en) | 2013-10-16 | 2013-10-16 | Portal frame type compound self-propelled thermal treatment robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203498426U true CN203498426U (en) | 2014-03-26 |
Family
ID=50329422
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320637809.6U Expired - Fee Related CN203498426U (en) | 2013-10-16 | 2013-10-16 | Portal frame type compound self-propelled thermal treatment robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203498426U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103498030A (en) * | 2013-10-16 | 2014-01-08 | 江苏博能炉业有限公司 | Automatic gantry-type composite heat treatment robot |
-
2013
- 2013-10-16 CN CN201320637809.6U patent/CN203498426U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103498030A (en) * | 2013-10-16 | 2014-01-08 | 江苏博能炉业有限公司 | Automatic gantry-type composite heat treatment robot |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140326 Termination date: 20151016 |
|
| EXPY | Termination of patent right or utility model |