CN203495045U - Automatic laminating and producing device for frame forming backboard of flat-plate solar collector - Google Patents
Automatic laminating and producing device for frame forming backboard of flat-plate solar collector Download PDFInfo
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- CN203495045U CN203495045U CN201320525226.4U CN201320525226U CN203495045U CN 203495045 U CN203495045 U CN 203495045U CN 201320525226 U CN201320525226 U CN 201320525226U CN 203495045 U CN203495045 U CN 203495045U
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- station
- backboard
- flat
- solar collector
- plate solar
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Abstract
The utility model relates to the field of machinery, in particular to an automatic laminating and producing device for a frame forming backboard of a flat-plate solar collector. The device comprises the steps of transporting a flat-plate solar collector assembly on a transport line, normalizing the position of the flat-plate solar collector assembly by a normalizing cylinder so that the flat-plate solar collector assembly can accurately enter a preset four-corner simultaneous corner-forming station; a process of forming corner in the four-corner simultaneous corner-forming station comprises the steps of adopting a cylinder to push corner forming heads respectively contained in four mobile stations to cooperatively work, after the assembly is stamped and combined, transporting the flat-plate solar collector assembly to enter the frame backboard four-side simultaneous laminating station after the renormalizing; a step of position normalization is contained in the backboard four-side simultaneous laminating station, the assembly can accurately enter the preset laminating position after the normalization, the four sides can be uniformly laminated simultaneously, and the assembly is transported to a 90-degree rotary station platform station after the laminating; and the 90-degree rotary station platform station is rotated at 90 degrees after a workpiece is supported, and then the workpiece is fallen off and output.
Description
Technical field
The utility model relates to mechanical field, relates in particular to flat-plate solar collector group frame backboard pressing automatic manufacturing device.
Background technology
In the heat utilization of solar energy, key is that the radiant energy of the sun is converted to heat energy.Because solar energy relatively disperses, must manage it to put together, so although solar thermal collector is not the end product directly satisfying the needs of consumers, solar thermal collector is the critical component that forms various Solar Energy Heat Utilization System.Because purposes is different, the system type of heat collector and coupling thereof is divided into many kinds, title is also different, as the solar cooker for cooking, for generation of the solar water heater of hot water, for the solar dryer of dry goods, for the solar energy smelting furnace of smelting metal, and solar energy housing, solar heat power station, solar energy desalinator etc., be all to using solar thermal collector as the power of system or core component.
Yet traditional solar energy production process is numerous and diverse, is difficult to realize automated production, has seriously restricted industry development.
Utility model content
The object of utility model: for a kind of flat-plate solar collector group frame backboard pressing automatic manufacturing device and the method that automaticity is high is provided.
In order to reach as above object, the utility model is taked following technical scheme:
Scheme 1:
Flat-plate solar collector group frame backboard pressing automatic manufacturing device, it is characterized in that, flat-plate solar collector group frame backboard pressing automatic manufacturing device, it is characterized in that, comprise transmission line, distributing successively on described transmission line four jiaos of automatic regular transmission stations, frame organized angle station, backboard four limits pressing simultaneously stations, 90 degree rotary work station platforms simultaneously, described automatic regular transmission station comprises transmission line, position sensor and the regular cylinder that is positioned at transmission line both sides on transmission line, there is regular plate the cylinder axis end of described regular cylinder, four jiaos, described frame is organized angle station simultaneously and is comprised orthogonal cross track and vertical track, described cross track and vertical track each own two and parallel distribution, also comprise mobile base station, described vertical track is positioned on mobile base station, described mobile base station is installed on cross track, on described mobile base station, each has two mobile platforms, described mobile platform has four, lay respectively on two mobile base stations, four each self-contained group angle heads of mobile platform, described group of angle head is location, the group angle head with hydraulic power, four group angle heads form four angles of square box, group angle head is the piece with right angle flanging, backboard four limits pressing simultaneously station bag comprises lower fixed station and upper travelling carriage two parts, and described transmission line is by between lower fixed station and upper travelling carriage two parts, and described upper travelling carriage is by oil hydraulic cylinder liftable, and upper travelling carriage also comprises tool rest and the cutter of press box below, described 90 degree rotary work station platforms have lifting and transfer function, after assembly holds up on horizontal plane 90-degree rotation, be rotated in place and fall to being transferred to next station.
The further technical scheme of the utility model is, two mobile base stations belows that four jiaos, described frame is organized angle station are simultaneously removable being installed on cross track all, and two mobile base stations are arranged in parallel and contour layout, also comprise the cylinder that drives mobile base station motion; Each self-contained driving cylinder of described four mobile platforms.
The further technical scheme of the utility model is, pressing simultaneously stations in described backboard four limits comprise lower fixed station and upper travelling carriage two parts, contain the integrated hydraulic cylinder that is positioned at upper and lower two parts two ends; Upper travelling carriage also comprises tool rest and the cutter of press box below, and tool rest and the cutter of described press box are detachably installed.
The further technical scheme of the utility model is, described 90 degree rotary work station platform belows are hydraulic cylinder, described adjusting device is installed on the power output shaft of servomotor, and described servomotor stretches out power output shaft after connecting deceleration device, and described bracket is cross bracket.
The further technical scheme of the utility model is, described conveyer belt is belt.
The further technical scheme of the utility model is, four jiaos, described automatic regular transmission station, the frame distributing successively organized angle station, backboard four limits pressing simultaneously stations, 90 degree rotary work station platforms equal position sensor each other simultaneously, and described position sensor is infrared position sensor.
Scheme 2:
Flat-plate solar collector group frame backboard pressing automatic manufacturing method, is characterized in that, adopts the equipment of the above, comprises following steps:
Transportation flat-plate solar collector assembly, it transmits on supply line, and regular its position of regular cylinder makes it accurately enter four jiaos, predetermined frame and organizes angle station simultaneously;
Four jiaos, frame is organized four angles of the assembly that angle station completes punching press simultaneously and is organized angle simultaneously, the method at group angle is to adopt cylinder to promote four mobile platform location, four heads with hydraulic power behind location carry out hydraulic pressure group angle, after hydraulic pressure group angle completes, assembly is again in regular input backboard four limits pressing simultaneously stations, the backboard surrounding of assembly is simultaneously by evenly pressing transportation, in the process of pressing, also comprise the regular step in position, regular method is to adopt position sensor to survey, the mode that adopts cylinder to promote is carried out regular, enters subsequently next station.
The further technical scheme of the utility model is, after described backboard four limits pressing simultaneously station, also comprise and promote the station turning to, the station that described lifting turns to can promote assembly and decline, after raising up, can turn to 90 to spend to have continued transportation or further processing, can be as means of transport after decline.
Adopt as above the utility model of technical scheme, with respect to prior art, have following beneficial effect:
By series of work stations, flat-plate solar collector backboard of composition four limits pressing simultaneously automatic assembly lines, thereby meet the need of market, automaticity is high, and machining accuracy is high, strengthens production efficiency.
Accompanying drawing explanation
In order to further illustrate the utility model, below in conjunction with accompanying drawing, further describe:
Fig. 1 is the structural representation of utility model;
Fig. 2 is four jiaos of structural representations of simultaneously organizing angle station of frame;
Fig. 3 is the structural representation of backboard four limits pressing simultaneously station;
Wherein: 1. automatic regular transmission station; 2. four jiaos, frame is organized angle station simultaneously; 3. backboard four limits pressing stations simultaneously; 4.90 degree rotary work station platforms.
The specific embodiment
Below in conjunction with accompanying drawing, embodiment of the present utility model is described, embodiment does not form restriction of the present utility model:
Flat-plate solar collector group frame backboard pressing automatic manufacturing device, it is characterized in that, comprise supply line, distributing successively on described supply line four jiaos of automatic regular transmission stations 1, frame organized angle station 2, backboard four limits pressing simultaneously stations 3,90 degree rotary work station platforms 4 simultaneously, described automatic regular transmission station 1 comprises the position sensor being positioned on supply line, and the regular cylinder that is positioned at supply line both sides, there is regular plate the cylinder axis end of described regular cylinder, regular cylinder drives regular plate to promote, and makes to transmit thing and reaches preposition, four jiaos, frame is organized angle station simultaneously and is comprised orthogonal cross track and vertical track, described cross track and vertical track each own two and parallel distribution, also comprise mobile base station, described vertical track is positioned on mobile base station, described mobile base station is installed on cross track, on described mobile base station, each has two mobile platforms, described mobile platform has four, lay respectively on two mobile base stations, four each self-contained group angle heads of mobile platform, described group of angle head is location, the group angle head with hydraulic power, four group angle heads form four angles of square box, pressing simultaneously station in backboard four limits includes the transmission line of elevating function, position sensor on transmission line, pressing simultaneously station in backboard four limits comprises lower fixed station and upper travelling carriage two parts, described transmission line is by between lower fixed station and upper travelling carriage two parts, described upper travelling carriage is by oil hydraulic cylinder power liftable, upper travelling carriage also comprises tool rest and the cutter of press box below, by adjusting the position of axial adjustment tool rest and cutter, can complete the size that needs pressing, 90 degree rotary work station platforms comprise lowering or hoisting gear, and there is bracket described lowering or hoisting gear top, described bracket can be on horizontal plane 90-degree rotation.
Therefore in transportation, position sensor detecting location information, adjusts the component locations on supply line by regular cylinder, makes it enter smoothly four jiaos, frame and organizes angle station simultaneously, by press box 7, carries out pressing.
Cylinder between described upper and lower two parts comprise the block-head cylinder at upper and lower two parts two ends and between upper and lower two parts minute regulating the qi flowing in the channels cylinder of four jiaos in space; Described press box is square; Described press box comprises press box frame, and described press box frame below is detachably provided with punching press cutter.Therefore can realize accurate group of angle, automaticity is high.Two mobile base stations belows that four jiaos, described frame is organized angle station are simultaneously removable being installed on cross track 5 all, and two mobile base stations are arranged in parallel and contour layout, also comprise the cylinder that drives mobile base station motion; Described four mobile platforms, 3 each self-contained driving cylinders.Described 90 degree rotary work station platform belows are hydraulic cylinder, and described lowering or hoisting gear is installed on the power output shaft of servomotor, and described servomotor stretches out power output shaft after connecting deceleration device, and described bracket is cross bracket.Described conveyer belt is belt.
Four jiaos of the described automatic regular transmission stations 1 distributing successively, backboard four limits pressing simultaneously stations 2, frame are organized angle station 3,90 degree rotary work station platforms 4 equal position sensor each other simultaneously, and described position sensor is infrared position sensor.
Scheme 2:
Flat-plate solar collector group frame backboard pressing automatic manufacturing method, is characterized in that, adopts equipment as above, comprises following steps:
Transportation flat-plate solar collector assembly, it transports on supply line, and regular its position of regular cylinder makes its smooth predetermined backboard four limits pressing simultaneously station 2 that enters;
Four jiaos, frame is organized four angles of the assembly that angle station 2 completes pressing simultaneously and is organized angle simultaneously, the method at group angle is to adopt cylinder to promote four each self-contained group of angle heads of mobile platform to carry out collaborative work, complete group angle, enter subsequently backboard four limits pressing simultaneously station 3;
In backboard four limits pressing simultaneously station 3, the backboard surrounding of assembly by evenly pressing transportation, also comprises the regular step in position simultaneously in the process of pressing, and regular method is to adopt position sensor to survey, and the mode that adopts cylinder to promote is carried out regular.
The further technical scheme of the utility model is, after described backboard four limits pressing simultaneously station 3, also comprise and promote the station turning to, the station that described lifting turns to can promote assembly and decline, after raising up, can turn to 90 to spend to have continued transportation or further processing, can be as means of transport after decline.
Generally speaking: transportation flat-plate solar collector assembly, it transports on supply line, and regular its position of regular cylinder makes it accurately enter predetermined four jiaos and organizes angle station simultaneously, in four jiaos are organized angle station simultaneously, also comprise the transmission line that includes elevating function, position sensor on transmission line, comprise the regular step in position, regular method is to survey by the position sensor on transmission line, the mode being promoted by cylinder is carried out regular, after regular, assembly accurately enters predetermined four jiaos and organizes position, angle simultaneously, locate for four jiaos simultaneously, then four jiaos of punching press group angles simultaneously, the method at group angle is to adopt cylinder to promote four each self-contained group of angle heads of mobile platform to carry out collaborative work, after assembly punching press has been combined, regular rear transportation enters frame backboard four limits pressing simultaneously station again, in backboard four limits pressing simultaneously station, comprise the regular step in position, regular method is to adopt position sensor to survey, the mode that adopts cylinder to promote is carried out regular, after regular, assembly accurately enters predetermined pressing position, four limits are simultaneously by evenly pressing, and after pressing completes, assembly transportation enters 90 degree rotary work station platform stations, 90 degree rotary work station platform stations comprise after the picking-up of workpiece, 90-degree rotation, and workpiece falls to exporting.
more than show and described basic principle of the present utility model, principal character and advantage of the present utility model.Those skilled in the art should understand the utility model and not be restricted to the described embodiments; that in above-described embodiment and description, describes just illustrates principle of the present utility model; do not departing under the prerequisite of the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall in claimed scope.
Claims (6)
1. flat-plate solar collector group frame backboard pressing automatic manufacturing device, it is characterized in that, comprise transmission line, distributing successively on described transmission line four jiaos of automatic regular transmission stations (1), frame organized angle station (2), backboard four limits pressing station (3), 90 degree rotary work station platforms (4) simultaneously simultaneously, described automatic regular transmission station (1) comprises transmission line, position sensor and the regular cylinder that is positioned at transmission line both sides on transmission line, there is regular plate the cylinder axis end of described regular cylinder, four jiaos, described frame is organized angle station (2) simultaneously and is comprised orthogonal cross track and vertical track, described cross track and vertical track each own two and parallel distribution, also comprise mobile base station, described vertical track is positioned on mobile base station, described mobile base station is installed on cross track, each own two mobile platforms on described mobile base station, described mobile platform has four, lay respectively on two mobile base stations, four each self-contained group angle heads of mobile platform, described group of angle head is location, the group angle head with hydraulic power, four group angle heads form four angles of square box, group angle head is the piece with right angle flanging, pressing simultaneously station in backboard four limits comprises lower fixed station and upper travelling carriage two parts, and described transmission line is by between lower fixed station and upper travelling carriage two parts, and described upper travelling carriage is by oil hydraulic cylinder liftable, and upper travelling carriage also comprises tool rest and the cutter of press box below, described 90 degree rotary work station platforms have lifting and transfer function, after assembly holds up on horizontal plane 90-degree rotation, be rotated in place and fall to being transferred to next station.
2. flat-plate solar collector group frame backboard pressing automatic manufacturing device as claimed in claim 1, it is characterized in that, two mobile base stations belows that four jiaos, described frame is organized angle station are simultaneously removable being installed on cross track (5) all, two mobile base stations are arranged in parallel and contour layout, also comprise the cylinder that drives mobile base station motion; Each self-contained driving cylinder of described four mobile platforms (3).
3. flat-plate solar collector group frame backboard pressing automatic manufacturing device as claimed in claim 1, is characterized in that, pressing simultaneously station in described backboard four limits comprises lower fixed station and upper travelling carriage two parts, containing the integrated hydraulic cylinder that is positioned at upper and lower two parts two ends; Upper travelling carriage also comprises tool rest and the cutter of press box below, and tool rest and the cutter of described press box are detachably installed.
4. flat-plate solar collector group frame backboard pressing automatic manufacturing device as claimed in claim 1, it is characterized in that, described 90 degree rotary work station platform belows are hydraulic cylinder, described adjusting device is installed on the power output shaft of servomotor, described servomotor stretches out power output shaft after connecting deceleration device, and described bracket is cross bracket.
5. flat-plate solar collector group frame backboard pressing automatic manufacturing device as claimed in claim 1, is characterized in that, described conveyer belt is belt.
6. flat-plate solar collector group frame backboard pressing automatic manufacturing device as claimed in claim 1, it is characterized in that, four jiaos, described automatic regular transmission station (1), the frame distributing successively organized angle station (2), backboard four limits pressing station (3), 90 degree rotary work station platforms (4) equal position sensor each other simultaneously simultaneously, and described position sensor is infrared position sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320525226.4U CN203495045U (en) | 2013-08-27 | 2013-08-27 | Automatic laminating and producing device for frame forming backboard of flat-plate solar collector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320525226.4U CN203495045U (en) | 2013-08-27 | 2013-08-27 | Automatic laminating and producing device for frame forming backboard of flat-plate solar collector |
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| Publication Number | Publication Date |
|---|---|
| CN203495045U true CN203495045U (en) | 2014-03-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320525226.4U Expired - Fee Related CN203495045U (en) | 2013-08-27 | 2013-08-27 | Automatic laminating and producing device for frame forming backboard of flat-plate solar collector |
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| CN (1) | CN203495045U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103480757A (en) * | 2013-08-27 | 2014-01-01 | 济南新五岳光伏科技有限公司 | Automatic lamination production device and method for assembling frame back plate of flat-plate solar collector |
| CN104192557A (en) * | 2014-09-01 | 2014-12-10 | 苏州博众精工科技有限公司 | Movable four-side pressing mechanism |
| CN105666436A (en) * | 2016-03-31 | 2016-06-15 | 安徽志诚机电零部件有限公司 | Station platform of urea box |
| CN107398721A (en) * | 2017-06-28 | 2017-11-28 | 璧典寒 | A kind of assemble method of border component |
-
2013
- 2013-08-27 CN CN201320525226.4U patent/CN203495045U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103480757A (en) * | 2013-08-27 | 2014-01-01 | 济南新五岳光伏科技有限公司 | Automatic lamination production device and method for assembling frame back plate of flat-plate solar collector |
| CN104192557A (en) * | 2014-09-01 | 2014-12-10 | 苏州博众精工科技有限公司 | Movable four-side pressing mechanism |
| CN104192557B (en) * | 2014-09-01 | 2016-05-04 | 苏州博众精工科技有限公司 | A kind of movable four limit laminating mechanisms |
| CN105666436A (en) * | 2016-03-31 | 2016-06-15 | 安徽志诚机电零部件有限公司 | Station platform of urea box |
| CN107398721A (en) * | 2017-06-28 | 2017-11-28 | 璧典寒 | A kind of assemble method of border component |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140326 Termination date: 20150827 |
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| EXPY | Termination of patent right or utility model |