CN203490340U - A PCBA board test bench - Google Patents
A PCBA board test bench Download PDFInfo
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- CN203490340U CN203490340U CN201320537890.0U CN201320537890U CN203490340U CN 203490340 U CN203490340 U CN 203490340U CN 201320537890 U CN201320537890 U CN 201320537890U CN 203490340 U CN203490340 U CN 203490340U
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Abstract
Description
技术领域technical field
本实用新型属于电子产品制造技术领域,具体地说,是一种PCBA板测试台。The utility model belongs to the technical field of electronic product manufacturing, in particular to a PCBA board testing platform.
背景技术Background technique
目前,在电子产品的制造过程中,通常有一道检验工序,即对焊接有电子元器件的电路板简称PCBA板进行性能检测,其目的是检测PCB板上各个元器件的连接、焊接及电性能测试。传统的PCBA板测试夹具多采用基板本身的螺装孔、定位孔槽或是边缘轮廓定位等方法。At present, in the manufacturing process of electronic products, there is usually an inspection process, that is, to perform performance inspection on the circuit board with electronic components soldered, referred to as PCBA board. The purpose is to detect the connection, welding and electrical properties of each component on the PCB board. test. Traditional PCBA board test fixtures mostly use methods such as screw holes on the substrate itself, positioning hole slots, or edge contour positioning.
但是,上述定位方式容易造成PCBA板受力不均变形、探针与预留TEST点偏离、电流采集值受接触电阻的影响偏差大等。However, the above positioning method is likely to cause uneven deformation of the PCBA board, the deviation of the probe from the reserved TEST point, and the large deviation of the current collection value due to the influence of the contact resistance.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供一种结构简单、使用方便、减少误测率的PCBA板测试台。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a PCBA board test bench with simple structure, convenient use and reduced false detection rate.
本实用新型的方案是这样实现的:The scheme of the present utility model is realized like this:
一种PCBA板测试台,包括控制箱、针床、托板和托板压紧组件,所述控制箱的上端开口部封装有针床,该针床上端后部竖直安装有托板压紧组件,对应该托板压紧组件下端的针床上竖直滑动安装有托板,该托板上制有多个探针孔,对应每个探针孔的针床上竖直固装有探针,所述托板压紧组件下压托板从而将探针端部置于托板制有的探针孔内。A PCBA board test bench, comprising a control box, a needle bed, a supporting plate and a supporting plate pressing assembly, the upper opening of the control box is packaged with a needle bed, and the upper rear part of the needle bed is vertically installed with a supporting plate pressing Assemblies, a supporting plate is vertically slidably installed on the needle bed at the lower end of the supporting plate pressing assembly, and a plurality of probe holes are formed on the supporting plate, and probes are fixed vertically on the needle bed corresponding to each probe hole, The support plate pressing assembly presses down the support plate so that the end of the probe is placed in the probe hole formed on the support plate.
而且,所述托板压紧组件包括支撑板、联动压杆、压板以及导向柱,所述支撑板为针床固装,该支撑板的前端面两侧水平对称安装有两个连接耳,该连接耳与针床之间分别竖直安装有导向柱,该两个导向柱之间安装有竖直滑动的压板,该压板通过安装在支撑板上的联动压杆控制其竖直动作。Moreover, the pallet pressing assembly includes a supporting plate, a linkage pressing rod, a pressing plate and a guide post, the supporting plate is fixed on a needle bed, and two connecting ears are installed horizontally and symmetrically on both sides of the front end of the supporting plate. A guide post is installed vertically between the connecting ear and the needle bed, and a vertically sliding pressing plate is installed between the two guiding posts, and the pressing plate controls its vertical movement through a linkage pressing bar installed on the support plate.
而且,所述托板通过四个定位杆与针床活动连接在一起,具体结构为:所述定位杆的上端部与托板固装在一起,定位杆的下端部同轴套装一复位弹簧,该复位弹簧嵌装在针床制有的沉孔内。Moreover, the supporting plate is movably connected with the needle bed through four positioning rods. The specific structure is: the upper end of the positioning rod is fixedly mounted with the supporting plate, and the lower end of the positioning rod is coaxially fitted with a return spring. The return spring is embedded in the counterbore formed on the needle bed.
而且,所述托板上制有一用于定位PCBA板的矩形凹槽,该矩形凹槽内制有一内凹槽。Moreover, a rectangular groove for positioning the PCBA board is formed on the supporting plate, and an inner groove is formed in the rectangular groove.
而且,所述矩形凹槽的两边均制有弧形凹槽。Moreover, arc-shaped grooves are formed on both sides of the rectangular groove.
而且,所述压板的下端面安装一下压块。Moreover, a pressing block is installed on the lower end surface of the pressing plate.
本实用新型的优点和积极效果是:Advantage and positive effect of the present utility model are:
本测试台通过托板压紧组件下压托板,从而使PCBA板的TEST点与探针接触,实现快速、准确检测PCBA板性能的目的。本托板的材料采用合成石可以防止基板变形和防止静电击穿,并且可以检测各种轮廓不规则和柔性板等异型基板,准确定位探针与被测TEST点。在实际生产中减少了PCBA基板的误测率,有效提高了不良品的检出率,并极大提高了产品的生产效率和产品品质。The test bench presses down the supporting plate through the supporting plate pressing component, so that the TEST point of the PCBA board is in contact with the probe, so as to realize the purpose of quickly and accurately testing the performance of the PCBA board. The material of the pallet is made of synthetic stone, which can prevent the deformation of the substrate and prevent electrostatic breakdown, and can detect various irregular contours and flexible boards and other special-shaped substrates, and accurately locate the probe and the tested TEST point. In actual production, the false detection rate of PCBA substrate is reduced, the detection rate of defective products is effectively improved, and the production efficiency and product quality of products are greatly improved.
附图说明Description of drawings
图1是本实用新型的主视图;Fig. 1 is the front view of the utility model;
图2是图1中I部放大图;Fig. 2 is an enlarged view of part I in Fig. 1;
图3是本实用新型托板的俯视图;Fig. 3 is a top view of the utility model pallet;
图4是图3的A-A向剖视图。Fig. 4 is a sectional view taken along line A-A of Fig. 3 .
具体实施方式Detailed ways
下面结合附图并通过具体实施例对本实用新型作进一步详述。Below in conjunction with accompanying drawing and through specific embodiment the utility model is described in further detail.
一种PCBA板测试台,如图1所示,包括控制箱8、针床7、托板12和托板压紧组件,所述控制箱为矩形箱体结构,该箱体的上端开口部封装有矩形板结构的针床,该针床上端后部竖直安装有托板压紧组件,对应该托板压紧组件下端的针床上竖直滑动安装有托板,该托板上制有多个探针孔16,本实施例中为十三个探针孔,如图2所示,对应每个探针孔的针床上竖直固装有探针11,所述托板压紧组件下压托板从而将探针端部置于托板制有的探针孔内,所述探针的下端部与控制箱内的线缆(图中未示出)连通。A kind of PCBA board test stand, as shown in Figure 1, comprises
本实施例中,所述托板压紧组件包括支撑板1、联动压杆2、压板3以及导向柱6,所述支撑板为一个倒立的“凹”字型结构且与针床固装,该支撑板的前端面两侧水平对称安装有两个连接耳5,该连接耳与针床之间分别竖直安装有导向柱,该两个导向柱之间安装有竖直滑动的压板,该压板通过安装在支撑板上的联动压杆控制其竖直动作。In this embodiment, the pallet pressing assembly includes a support plate 1, a linkage pressure rod 2, a pressure plate 3 and a
所述托板通过四个定位杆10与针床活动连接在一起,其具体结构如图2所示,所述定位杆的上端部与托板固装在一起,定位杆的下端部同轴套装一复位弹簧13,该复位弹簧嵌装在针床制有的沉孔内,该复位弹簧及定位杆可使托板上下自由升降并受力均匀。所述托板为一个矩形板结构如图3、图4所示,其上铣出一用于定位PCBA板(图中未示出)的矩形凹槽14,该矩形凹槽内制有一内凹槽15,所述矩形凹槽与PCBA板外形相应且与其下端面接触,该PCBA板下端面的TEST点位于所述内凹槽内且不与内凹槽底面接触,为了便于取出PCBA板,所述矩形凹槽的两边均制有弧形凹槽17。所述托板的材质为合成石,合成石是一种高温纳米复合材料制成,它具有防静电、耐高温、不变形等优点。The supporting plate is movably connected with the needle bed through four
需要说明的是,本测试台中探针的位置及数量根据测试的PCBA板进行设计,由于PCB板上焊接有多种不同的元器件,有些元器件外部形状不规则或是不能受压,因此,一般在压板的下端面安装一下压块4,例如该下压块与外形规则且能承受一定压力的继电器元器件接触。It should be noted that the position and number of probes in this test bench are designed according to the tested PCBA board. Since there are many different components soldered on the PCB board, some components have irregular external shapes or cannot be stressed. Therefore, Generally, a lower pressure block 4 is installed on the lower end surface of the pressure plate, for example, the lower pressure block is in contact with a relay component that has a regular shape and can withstand a certain pressure.
所述控制箱前端面上安装有开关9。A switch 9 is installed on the front end face of the control box.
本实用新型的使用方法为:The using method of the utility model is:
步骤一,首先将PCBA板放置在矩形凹槽内,其元器件面朝上;Step 1, first place the PCBA board in the rectangular groove with its components facing up;
步骤二,下压联动压杆的手柄,使压板向下移动,其下压块正好与PCBA板上的元器件(例如继电器)接触,而其他元器件不与压板的下端面接触;Step 2, press down the handle of the linkage pressure rod to move the pressure plate downwards, and the lower pressure block just contacts the components (such as relays) on the PCBA board, while other components do not contact the lower end surface of the pressure plate;
步骤三,PCBA板下端面的TEST点与探针一一接触,由此可快速检测PCBA板的性能指标;Step 3, the TEST points on the bottom surface of the PCBA board are in contact with the probes one by one, so that the performance indicators of the PCBA board can be quickly detected;
步骤四,测试完毕后抬起联动压杆的手柄,托板因复位弹簧的作用而复位。Step 4: After the test is completed, lift the handle of the linkage pressure bar, and the supporting plate is reset due to the action of the return spring.
本测试台通过托板压紧组件下压托板,从而使PCBA板的TEST点与探针接触,实现快速、准确检测PCBA板性能的目的。本托板的材料采用合成石可以防止基板变形和防止静电击穿,并且可以检测各种轮廓不规则和柔性板等异型基板,准确定位探针与被测TEST点。在实际生产中减少了PCBA基板的误测率,有效提高了不良品的检出率,并极大提高了产品的生产效率和产品品质。The test bench presses down the supporting plate through the supporting plate pressing component, so that the TEST point of the PCBA board is in contact with the probe, so as to realize the purpose of quickly and accurately testing the performance of the PCBA board. The material of the pallet is made of synthetic stone, which can prevent the deformation of the substrate and prevent electrostatic breakdown, and can detect various irregular contours and flexible boards and other special-shaped substrates, and accurately locate the probe and the tested TEST point. In actual production, the false detection rate of PCBA substrate is reduced, the detection rate of defective products is effectively improved, and the production efficiency and product quality of products are greatly improved.
需要强调的是,本实用新型所述的实施例是说明性的,而不是限定性的,因此本实用新型包括并不限于具体实施方式中所述的实施例,凡是由本领域技术人员根据本实用新型的技术方案得出的其他实施方式,同样属于本实用新型保护的范围。It should be emphasized that the embodiments described in the utility model are illustrative rather than restrictive, so the utility model includes but not limited to the embodiments described in the specific implementation, and those skilled in the art according to the utility model Other implementations derived from the new technical solution also belong to the scope of protection of the utility model.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104198775A (en) * | 2014-09-01 | 2014-12-10 | 苏州市吴中区胥口广博模具加工厂 | Small circuit board magnetic field environment testing clamp |
CN104535916A (en) * | 2014-11-26 | 2015-04-22 | 重庆长野汽车配件有限公司 | Circuit board testing tool |
CN106841986A (en) * | 2017-01-22 | 2017-06-13 | 深圳创维-Rgb电子有限公司 | PCBA board test device and system |
CN108375701A (en) * | 2017-07-04 | 2018-08-07 | 信丰县弘业电子有限公司 | A kind of electrical testing instrument for SMD inductance packing machines |
CN108750635A (en) * | 2018-08-06 | 2018-11-06 | 郑州云海信息技术有限公司 | Universal PCBA handling devices and application method |
-
2013
- 2013-08-29 CN CN201320537890.0U patent/CN203490340U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104198775A (en) * | 2014-09-01 | 2014-12-10 | 苏州市吴中区胥口广博模具加工厂 | Small circuit board magnetic field environment testing clamp |
CN104535916A (en) * | 2014-11-26 | 2015-04-22 | 重庆长野汽车配件有限公司 | Circuit board testing tool |
CN106841986A (en) * | 2017-01-22 | 2017-06-13 | 深圳创维-Rgb电子有限公司 | PCBA board test device and system |
CN108375701A (en) * | 2017-07-04 | 2018-08-07 | 信丰县弘业电子有限公司 | A kind of electrical testing instrument for SMD inductance packing machines |
CN108750635A (en) * | 2018-08-06 | 2018-11-06 | 郑州云海信息技术有限公司 | Universal PCBA handling devices and application method |
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