CN203487151U - Internal thermal garage solid state anaerobic fermentation device - Google Patents
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- CN203487151U CN203487151U CN201320531315.XU CN201320531315U CN203487151U CN 203487151 U CN203487151 U CN 203487151U CN 201320531315 U CN201320531315 U CN 201320531315U CN 203487151 U CN203487151 U CN 203487151U
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- 230000004151 fermentation Effects 0.000 claims abstract description 35
- 238000010438 heat treatment Methods 0.000 claims abstract description 30
- 238000005273 aeration Methods 0.000 claims abstract description 16
- 230000003750 conditioning effect Effects 0.000 claims abstract description 11
- 239000007921 spray Substances 0.000 claims abstract description 11
- 239000011343 solid material Substances 0.000 claims abstract description 7
- 238000005325 percolation Methods 0.000 claims description 10
- 238000005496 tempering Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 14
- 239000002253 acid Substances 0.000 abstract description 6
- 230000005764 inhibitory process Effects 0.000 abstract description 5
- 238000005507 spraying Methods 0.000 abstract description 4
- 239000002002 slurry Substances 0.000 abstract description 3
- 238000010563 solid-state fermentation Methods 0.000 description 7
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- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000000706 filtrate Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
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- 239000010815 organic waste Substances 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
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- 238000011160 research Methods 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 238000010564 aerobic fermentation Methods 0.000 description 1
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Abstract
本实用新型专利公开了一种内热式车库固态厌氧发酵装置。技术方案包括车库式发酵装置主体(1)、气密门(2)、喷淋管(3)、渗滤液收集管(11)、渗滤液储存与调质设施(12)、换热装置(15)、曝气管(18)等部分,利用曝气管(18)和排气管(5)实现发酵初期的好氧升温,大大降低了发酵过程所需热能;利用渗滤液收集管(11)和渗滤液储存与调质设施(12)将收集的渗滤液调质后回流到固态物料顶部进行喷淋,实现传质传热,有效解决传统高固含量物料厌氧发酵工艺酸抑制难题,整个系统无沼液外排;利用加热盘管(14)和换热装置(15)来提供发酵中后期所需的热量,保证厌氧发酵系统连续稳定运行,具有广阔的应用前景。
The utility model patent discloses an internal heating type garage solid anaerobic fermentation device. The technical solution includes the main body (1) of the garage-type fermentation device, the airtight door (2), the spray pipe (3), the leachate collection pipe (11), the leachate storage and conditioning facilities (12), the heat exchange device (15 ), the aeration pipe (18) and other parts, use the aeration pipe (18) and the exhaust pipe (5) to realize the aerobic temperature rise in the early stage of fermentation, which greatly reduces the heat energy required for the fermentation process; use the leachate collection pipe (11) and the leachate storage and conditioning facility (12) will return the collected leachate to the top of the solid material for spraying after conditioning, so as to realize mass transfer and heat transfer, and effectively solve the problem of acid inhibition in the anaerobic fermentation process of traditional high-solid content materials. The system has no discharge of biogas slurry; the heating coil (14) and the heat exchange device (15) are used to provide the heat required in the middle and late stage of fermentation to ensure the continuous and stable operation of the anaerobic fermentation system, which has broad application prospects.
Description
技术领域 technical field
本专利属于微生物发酵技术领域,涉及一种以农作物秸秆、畜禽粪便、生活有机垃圾、园艺垃圾等生物质废弃物为原料发酵生产沼气能源的固态发酵装置,特别涉及一利内热式车库固态厌氧发酵装置。 This patent belongs to the technical field of microbial fermentation, and relates to a solid-state fermentation device that uses biomass waste such as crop stalks, livestock and poultry manure, domestic organic waste, and garden waste as raw materials to ferment and produce biogas energy. Oxygen fermentation device. the
背景技术 Background technique
我国能源储备少、产量低,而能源需求量却在大幅增加,供给与需求矛盾日益尖锐。将来源广泛的农作物秸秆、畜禽粪便、生活有机垃圾、果蔬残余物等进行厌氧发酵,产生的沼气用于生活及生产,实现了我国能源战略多元化,缓解了能源供求紧张的形势。 my country has few energy reserves and low output, while energy demand is increasing significantly, and the contradiction between supply and demand is becoming increasingly acute. Anaerobic fermentation of crop straw, livestock and poultry manure, domestic organic waste, fruit and vegetable residues, etc. from a wide range of sources, the biogas generated is used for life and production, realizing the diversification of my country's energy strategy and alleviating the tense situation of energy supply and demand. the
目前,厌氧发酵产沼气技术可分为液态发酵和固态发酵两利。液态发酵已广泛应用于畜禽粪污、有机废水等低浓度物料的厌氧发酵,目前已经较为成熟。但是由于其发酵物料浓度低,需要消耗大量水,为达到中温或高温厌氧发酵温度,需要消耗大量的能源进行加热,尤其是在北方寒冷地区,冬季耗能巨大,这大大降低了沼气工程的经济效益。此外,物料发酵完成后产生大量沼液,容易造成二次污染。固态发酵由于发酵物料浓度高、原料适应性广、基本不产生沼液等优点,受到人们日益广泛的关注,近年来国内外许多学者开展了大量固态发酵技术的研究,其中传质传热困难、易产生酸抑制等是目前固态发酵技术主要面临的几个问题。 At present, anaerobic fermentation biogas production technology can be divided into liquid fermentation and solid state fermentation. Liquid fermentation has been widely used in anaerobic fermentation of low-concentration materials such as livestock and poultry manure and organic wastewater, and is relatively mature at present. However, due to the low concentration of the fermentation material, a large amount of water is required, and a large amount of energy is required for heating to reach the temperature of medium-temperature or high-temperature anaerobic fermentation, especially in the cold northern regions, where energy consumption is huge in winter, which greatly reduces the cost of biogas projects. economic benefits. In addition, a large amount of biogas slurry is produced after the material is fermented, which is likely to cause secondary pollution. Due to the advantages of high concentration of fermentation materials, wide adaptability of raw materials, and basically no biogas slurry, solid-state fermentation has attracted more and more attention. In recent years, many scholars at home and abroad have carried out a large number of researches on solid-state fermentation technology. Prone to produce acid inhibition, etc. are the main problems faced by the current solid-state fermentation technology. the
发明内容 Contents of the invention
针对上述液态发酵技术能耗高、发酵效率低、易二次污染,固态发酵传质传热困难、易产生酸抑制、发酵过程难以调控等问题,本专利研究开发了一种内热式车库固态厌氧发酵装置,该装置由曝气与排气系统、渗滤液收集与喷淋系统、加热与保温系统、密封系统等组成,其中曝气与排气系统采用“好氧发酵升温-固态厌氧发酵产沼气”工艺,大大降低了发酵过程所需的热能;渗滤液收集与喷淋系统通过液态料液循环回流对固态物料喷淋实现传质传热,有效解决传统高固含量物料厌氧发酵工艺酸抑制难题,保证厌氧发酵系统连续稳定运行,并通过菌种投加调控厌氧发酵过程;加热与保温系统在厌氧发酵中后期可以作为备用热源,以保证厌氧发酵顺利进行;密封系统通过气密门保证发酵过程的厌氧环境。 In view of the problems of high energy consumption, low fermentation efficiency, easy secondary pollution of the above-mentioned liquid fermentation technology, difficulty in mass and heat transfer of solid-state fermentation, easy acid inhibition, and difficulty in regulating the fermentation process, this patent researches and develops an internal heating garage solid-state anaerobic Oxygen fermentation device, the device is composed of aeration and exhaust system, leachate collection and spraying system, heating and heat preservation system, sealing system, etc., in which the aeration and exhaust system adopts "aerobic fermentation heating-solid-state anaerobic fermentation The biogas production process greatly reduces the heat energy required for the fermentation process; the leachate collection and spraying system sprays the solid material through the circulation of liquid material liquid to achieve mass transfer and heat transfer, effectively solving the traditional anaerobic fermentation process of high solid content materials The problem of acid suppression ensures the continuous and stable operation of the anaerobic fermentation system, and the anaerobic fermentation process is regulated by adding bacteria; the heating and heat preservation system can be used as a backup heat source in the middle and late stages of anaerobic fermentation to ensure the smooth progress of anaerobic fermentation; the sealing system The anaerobic environment of the fermentation process is guaranteed by an airtight door. the
本实用新型解决其技术问题所采取的技术方案如下: The technical scheme that the utility model solves its technical problem to take is as follows:
上述内热式车库固态厌氧发酵装置,包括车库式发酵装置主体、气密门、喷淋管、喷淋器、渗滤液收集管、渗滤液储存与调质设施、换热装置、曝气管和排气管。其中,曝气管设 置在装置底部的中央位置,排气管设置在装置顶部,渗滤液收集管设置在装置底部并与渗滤液储存与调质设施连接,喷淋管和喷淋器设置在装置顶部并位于装置内的固态物料的上方,装置侧壁安装有外接换热装置的加热盘管。 The above-mentioned solid-state anaerobic fermentation device in an internal heating garage includes a garage-type fermentation device main body, an airtight door, a spray pipe, a sprinkler, a leachate collection pipe, leachate storage and conditioning facilities, a heat exchange device, an aeration pipe and exhaust pipe. Among them, the aeration pipe is set at the center of the bottom of the device, the exhaust pipe is set at the top of the device, the leachate collection pipe is set at the bottom of the device and connected with the leachate storage and conditioning facilities, and the spray pipe and sprinkler are set at The top of the device is located above the solid material in the device, and the side wall of the device is equipped with a heating coil connected to an external heat exchange device. the
上述内热式车库固态厌氧发酵装置中,装置侧壁和底部布置渗滤板,物料在发酵过程中产生的渗滤液通过渗滤板上的孔隙汇集到渗滤液收集管中,之后进入车库式发酵装置外部的渗滤液储存与调质设施内。 In the above-mentioned internal heating garage solid-state anaerobic fermentation device, percolation plates are arranged on the side wall and bottom of the device, and the leachate generated during the fermentation process of the material is collected into the leachate collection pipe through the pores on the percolation plate, and then enters the garage-style fermentation The leachate storage and conditioning facilities outside the device. the
上述内热式车库固态厌氧发酵装置中,装置底部曝气管置于底渗滤板之下、发酵装置的中央,料液下渗时流经渗滤板,一方面避免大粒径物料进入渗滤液储存与调质设施,进而堵塞喷淋器;另一方面防止大粒径物料进入曝气管内,堵塞通风孔。 In the above-mentioned solid-state anaerobic fermentation device of the internal heating type garage, the aeration pipe at the bottom of the device is placed under the bottom percolation plate and in the center of the fermentation device, and the feed liquid flows through the percolation plate when it infiltrates. Filtrate storage and tempering facilities, and then block the sprayer; on the other hand, prevent large particle size materials from entering the aeration pipe and blocking the ventilation holes. the
上述内热式车库固态厌氧发酵装置中,渗滤液储存与调质设施中的渗滤液经过调质、加热后,经喷淋管、喷淋器均匀喷洒在车库式发酵装置内固态物料上,渗滤液自固态物料上部逐渐下渗,解决了固态物料的加温、传质传热和酸抑制问题。 In the above-mentioned solid-state anaerobic fermentation device of the internal heating type garage, the leachate in the leachate storage and conditioning facility is tempered and heated, and then evenly sprayed on the solid material in the garage-type fermentation device through the spray pipe and sprayer, and the infiltration The filtrate gradually infiltrates from the upper part of the solid material, which solves the problems of heating, mass transfer and heat transfer and acid inhibition of the solid material. the
上述内热式车库固态厌氧发酵装置中,车库式发酵装置四周均为斜坡结构,有利于渗滤液的收集。 In the above-mentioned internal heating type garage solid-state anaerobic fermentation device, the garage type fermentation device is surrounded by a slope structure, which is beneficial to the collection of leachate. the
上述内热式车库固态厌氧发酵装置中,加热盘管置于侧渗滤板之后,可节约空间,提高发酵装置的有效容积。 In the solid-state anaerobic fermentation device of the internal heating garage, the heating coil is placed behind the side percolation plate, which can save space and increase the effective volume of the fermentation device. the
附图说明 Description of drawings
图1为内热式车库固态厌氧发酵装置主视图; Figure 1 is the front view of the solid-state anaerobic fermentation device in the internal heating garage;
图2为内热式车库固态厌氧发酵装置俯视图; Fig. 2 is the top view of the solid-state anaerobic fermentation device of the internal heating type garage;
图3为内热式车库固态厌氧发酵装置左视图。 Fig. 3 is the left view of the solid-state anaerobic fermentation device in the internal heating garage. the
具体实施方式 Detailed ways
如图1、图2、图3所示: As shown in Figure 1, Figure 2, and Figure 3:
1为车库式发酵装置主体,2为气密门,3为喷淋管,4为喷淋器,5为排气管,6为沼气收集管,7为传感器套管,8为射灯,9为观察窗,10为取样管,11为渗滤液收集管,12为渗滤液储存与调质设施,13为风机,14为加热盘管,15为换热装置,16为侧渗滤板,17为底渗滤板,18为曝气管,19为底渗滤槽,20为侧渗滤槽。 1 is the main body of the garage-type fermentation device, 2 is the airtight door, 3 is the spray pipe, 4 is the sprinkler, 5 is the exhaust pipe, 6 is the biogas collection pipe, 7 is the sensor sleeve, 8 is the spotlight, 9 10 is a sampling pipe, 11 is a leachate collection pipe, 12 is a leachate storage and conditioning facility, 13 is a fan, 14 is a heating coil, 15 is a heat exchange device, 16 is a side percolation plate, 17 It is the bottom infiltration plate, 18 is the aeration pipe, 19 is the bottom infiltration tank, and 20 is the side infiltration tank. the
下面结合附图1-图3对本发明的实施例进行描述: Embodiments of the present invention are described below in conjunction with accompanying drawing 1-Fig. 3:
如图1、图2及图3所示,内热式车库固态厌氧发酵装置由渗滤液收集与喷淋系统、曝气与排气系统、加热与保温系统、密封系统等组成,其中渗滤液收集与喷淋系统包括喷淋管3、喷淋器4、渗滤液收集管11、渗滤液收集储存与调质设施12等,用于将物料发酵过程的渗滤液收集、储存,并经过投加菌种等调质手段后,回流至发酵装置顶部对物料进行喷淋, 实现传质传热,解决固态发酵的酸抑制问题;曝气与排气系统包括排气管5、风机13、曝气管18等,用于发酵初期物料的好氧曝气,以及发酵完成后发酵装置内气体的置换,避免残留硫化氢等有害气体对操作人员造成伤害;加热与保温系统由加热盘管14、换热装置15等,用于物料厌氧发酵过程中热量的补充;密封系统主要包括气密门2,用于保证物料发酵的厌氧环境。
As shown in Figure 1, Figure 2 and Figure 3, the internal heating garage solid-state anaerobic fermentation device is composed of a leachate collection and spraying system, an aeration and exhaust system, a heating and heat preservation system, and a sealing system, among which the leachate collection The spray system includes
最后应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent replacements without departing from the spirit and scope of the technical solutions of the present invention shall be covered by the claims of the present invention. the
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| CN104087502A (en) * | 2014-07-04 | 2014-10-08 | 重庆融极环保工程有限公司 | Device for batch production of microbial agent for circulating water treatment |
| CN104371915A (en) * | 2014-11-18 | 2015-02-25 | 中国石油大学(北京) | Box type dry anaerobic fermentation reactor |
| CN104384170A (en) * | 2014-10-23 | 2015-03-04 | 长沙学院 | Process and device for biologically treating urban organic refuse and agricultural organic waste |
| CN107236665A (en) * | 2016-03-28 | 2017-10-10 | 农业部规划设计研究院 | A kind of batch dry fermentation technology and facility |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104087502A (en) * | 2014-07-04 | 2014-10-08 | 重庆融极环保工程有限公司 | Device for batch production of microbial agent for circulating water treatment |
| CN104087502B (en) * | 2014-07-04 | 2015-12-02 | 重庆融极环保工程有限公司 | A kind of batch production is used for the microbiobacterial agent device of circulating water treatment |
| CN104384170A (en) * | 2014-10-23 | 2015-03-04 | 长沙学院 | Process and device for biologically treating urban organic refuse and agricultural organic waste |
| CN104371915A (en) * | 2014-11-18 | 2015-02-25 | 中国石油大学(北京) | Box type dry anaerobic fermentation reactor |
| CN107236665A (en) * | 2016-03-28 | 2017-10-10 | 农业部规划设计研究院 | A kind of batch dry fermentation technology and facility |
| CN108165478A (en) * | 2018-02-01 | 2018-06-15 | 农业部规划设计研究院 | A kind of the effectively hydrolyzing acidization tool and its installation for fermenting of the suitable high solid content agricultural wastes of processing |
| CN115141718A (en) * | 2022-08-18 | 2022-10-04 | 中国华电科工集团有限公司 | Hydrolysis acidification two-coherent fermentation device and method |
| WO2025000435A1 (en) * | 2023-06-30 | 2025-01-02 | 中国华电科工集团有限公司 | Mobile biogas preparation apparatus |
| CN119464022A (en) * | 2024-12-05 | 2025-02-18 | 河南农业大学 | A straw high temperature solid two-phase anaerobic fermentation system |
| CN119506062A (en) * | 2024-12-05 | 2025-02-25 | 河南农业大学 | A high-temperature solid anaerobic fermentation equipment with gas pulse stirring |
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