CN203472160U - Cellular board forming device - Google Patents

Cellular board forming device Download PDF

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Publication number
CN203472160U
CN203472160U CN201320473161.3U CN201320473161U CN203472160U CN 203472160 U CN203472160 U CN 203472160U CN 201320473161 U CN201320473161 U CN 201320473161U CN 203472160 U CN203472160 U CN 203472160U
Authority
CN
China
Prior art keywords
top layer
cooling
die head
keriotheca
adjustable shelf
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201320473161.3U
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Chinese (zh)
Inventor
马献国
徐军
门彦皎
魏鹏
李桂保
魏永超
杨广伟
巫青峰
贾杰
蒋伟
原超
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhengzhou Jingyida Auto Parts Co Ltd
Original Assignee
Zhengzhou Jingyida Auto Parts Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhengzhou Jingyida Auto Parts Co Ltd filed Critical Zhengzhou Jingyida Auto Parts Co Ltd
Priority to CN201320473161.3U priority Critical patent/CN203472160U/en
Application granted granted Critical
Publication of CN203472160U publication Critical patent/CN203472160U/en
Withdrawn - After Issue legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to a cellular board forming device, comprising a rack, wherein a forming and compounding mechanism used for forming a corresponding cellular layer and compounding a first surface layer on the outer surface of one side of the cellular layer is arranged on the rack, a cooling and sizing board is also arranged on the rack, the cooling and sizing board is located on the downstream of the forming and compounding mechanism in the conveying direction of the cellular layer, the cooling and sizing board is provided with a flat cooling and sizing board surface, and a plurality of negative pressure passages which are used for being communicated with extraction openings of corresponding negative pressure generating devices so as to cling the first surface layer to the cooling and sizing board surface are formed in the cooling and sizing board surface. The cellular board forming device provided by the utility model is used for solving the problem in the prior art that unsmooth surface of the cellular board is caused since the first surface layer is easy to sink into a corresponding cellular structure.

Description

Honeycomb panel forming device
Technical field
The utility model relates to a kind of honeycomb panel forming device.
Background technology
The advantages such as conventional cellular board comprises two first and second top layers that be arranged in parallel and be located in the keriotheca between first and second top layer, and cellular board is lightweight with it, structural strength is high, its scope of application is more and more extensive.The manufacturing process of cellular board directly has influence on the performance of cellular board, existing honeycomb panel forming device as disclosed in Chinese patent literature CN102700144A " a kind of equipment and production technology of extruding continuously vacuum forming cellular board ", this equipment comprises keriotheca die head, the first top layer die head and shaping combination apparatus structure, shaping combination apparatus structure comprises that the sheet forming for keriotheca die head is extruded becomes the format roll of keriotheca and a pair ofly for the sheet material that the first top layer die head is extruded, is compound to the composite roll on keriotheca one side surface, described equipment also comprises the second top layer die head that is arranged at composite roll downstream along keriotheca throughput direction, the second top layer die head is for compound another synusia material on the opposite side surface of keriotheca.During use, the sheet material that keriotheca die head is extruded is molded into keriotheca by format roll, thereby the sheet material that second, two top layer die heads are extruded is compound to respectively the both side surface of keriotheca, forms first and second top layer.The problem that existing this honeycomb panel forming device exists is: as shown in Figure 1, when the sheet material 3 of extruding when the first top layer die head is compound on keriotheca, just at the interior formation confined space 1 of single honeycomb 2, and the sheet temperature of extruding due to keriotheca die head and the first top layer die head all very high (can reach 200 ℃), therefore now the interior air of confined space also has higher temperature, at cellular board gradually in cooling process, air themperature in confined space can reduce gradually, reduction along with temperature, volume of air in confined space also reduces gradually, will cause like this first top layer to form the recess 4 in recessed corresponding honeycomb, formation out-of-flatness surface, in addition, need a pair of composite roll the first top layer could be compound on cellular board, both increased the complex structure degree of whole equipment, also caused certain wasting of resources.
Utility model content
The purpose of this utility model is to provide a kind of honeycomb panel forming device, has solved in prior art in the first easy recessed corresponding honeycomb in top layer and has caused the problem of cellular board surface irregularity.
In order to address the above problem, the technical solution of the utility model is:
A kind of honeycomb panel forming device, comprise frame, in frame, be provided with for respective cell formable layer and by the first top layer and be compound to the shaping combination apparatus structure on keriotheca one side external surface, in frame, be also provided with cooling and shaping plate, on the throughput direction of keriotheca, cooling and shaping plate is positioned at the downstream of shaping combination apparatus structure, described cooling and shaping plate has straight cooling and shaping plate face, offers for being communicated with the bleeding point of corresponding negative pressure generating device, will make described the first top layer and cooling and shaping plate face closely to the negative pressure channel pasting on described cooling and shaping plate face.
Described shaping combination apparatus structure comprises format roll and is set up in parallel with by coordinating with format roll and the first top layer being compound to the first top layer composite roll on keriotheca with described format roll left and right.
In described frame, also along left and right directions, be set side by side with keriotheca die head and the first top layer die head, described keriotheca die head is positioned at the top of described format roll, and described the first top layer die head is directly over gap between format roll and the first top layer composite roll.
Described cooling and shaping plate face vertically arranges, and cooling and shaping plate face is under gap between format roll and the first top layer composite roll, and cooling and shaping plate face is positioned at by format roll.
Between described format roll and the first top layer composite roll, be provided with and regulate its governor motion between the first roller of radial spacing between the two.
In described frame, also along left and right directions, be set side by side with a pair ofly for the second top layer being compound to the second top layer composite roll on keriotheca opposite side outer surface, the top of the second top layer composite roll is provided with the second top layer die head being set up in parallel with the first top layer die head left and right.
Between two the second top layer composite rolls, be provided with and regulate its governor motion between the second roller of radial spacing between the two.
Described frame comprises base, fixed mount and is assemblied in the adjustable shelf on base along left and right directions guiding movement, between base and adjustable shelf, be provided with and drive the reciprocating adjustable shelf governor motion in the relative base of adjustable shelf left and right, described format roll, the first top layer composite roll, cooling and shaping plate and the second top layer composite roll are arranged on described adjustable shelf, and described the second top layer die head, the first top layer die head and keriotheca die head are arranged on described fixed mount.
Described adjustable shelf comprises supporting leg and the relative supporting leg adjustable shelf body moving up and down that moves assembling with base guide, is provided with the body governor motion that drives the relative supporting leg of adjustable shelf body to pump between described supporting leg and adjustable shelf body.
The beneficial effects of the utility model are: keriotheca and the first top layer compound after, the first top layer forms confined space in single honeycomb, be subject to subsequently the suction function of each negative pressure channel, air pressure in confined space is greater than the air pressure in confined space outside, this presses the poor formation in chamber that the outer surface that forces the first top layer is fitted tightly on the cooling and shaping plate face of cooling and shaping plate, and because the temperature of cooling and shaping plate is lower, therefore rapid cooling and shaping after the first top layer fits on cooling and shaping plate face, finally forms flat surface.
Accompanying drawing explanation
Fig. 1 is the structural representation of background technology in the utility model;
Fig. 2 is the structural representation of an embodiment of honeycomb panel forming device in the utility model;
Fig. 3 is the top view of Fig. 2;
Fig. 4 is the schematic diagram that coordinates of formation system and extrusion system in Fig. 2;
Fig. 5 is the A place enlarged drawing in Fig. 4;
Fig. 6 is the B place enlarged drawing in Fig. 5;
Fig. 7 is the structural representation of the cellular board after moulding;
Fig. 8 is the structural representation of Vacuum shaping plate in Fig. 5;
Fig. 9 is the right view of Fig. 8;
Figure 10 is the upward view of Fig. 8.
The specific embodiment
A kind of embodiment of honeycomb panel forming device is as shown in Fig. 2 ~ 10: comprise frame and be arranged at extrusion system, formation system 4, stress elimination transition system, trailer system, clip system and the supporting control system in frame.Frame comprises base 30, fixed mount 40 and be assemblied in the adjustable shelf 41 on base along left and right directions guiding movement by road wheel 26, extrusion system comprises three extruders 2 that are fixedly arranged on fixed mount and is arranged at respectively the second top layer die head 16 on corresponding each outlet of extruder end, the first top layer die head 14 and keriotheca die head 15, three die heads arrange along left and right directions spacing parallel arranging, wherein first, being set up in parallel along left and right directions of the extruder that two top layer die heads are corresponding, and length is all extended along fore-and-aft direction, the length of the extruder that keriotheca die head is corresponding is along left and right directions setting, the second top layer die head, the first top layer die head and keriotheca die head are set up in parallel along left and right directions.Between base and adjustable shelf, be provided with and drive the reciprocating adjustable shelf governor motion 20 in the relative base of adjustable shelf left and right, adjustable shelf governor motion is a leading screw, screw mechanism, leading screw, linearly operating output and adjustable shelf in screw mechanism are in transmission connection, leading screw, the moment of torsion output of the torque input end Yu Yige turbine and worm mechanism of screw mechanism is in transmission connection, adjustable shelf comprises supporting leg and the relative supporting leg adjustable shelf body moving up and down that moves assembling with base guide, between supporting leg and adjustable shelf body, be provided with the body governor motion 19 that drives the relative supporting leg of adjustable shelf body to pump, body governor motion is also a leading screw, screw mechanism coordinates with turbine and worm mechanism, on adjustable shelf body, be provided with shaping combination apparatus structure, shaping combination apparatus structure comprises format roll 23 and the first top layer composite roll 21 that left and right is set up in parallel, between format roll and the first top layer composite roll, be provided with and regulate its governor motion 18 between the first roller of radial clearance between the two, the first roller part governor motion is a leading screw, screw mechanism coordinates with turbine and worm mechanism.The right side of frame is provided with the first feeding device 13, on the cylinder of the first feeding device, be wound with lower floor's fabric 31, format roll is for being molded into keriotheca by the sheet material of being extruded by keriotheca die head 33, lower floor's fabric forms the first top layer with the sheet material 32 of being extruded by the first top layer die head, the first top layer composite roll is compound to the first top layer for coordinating with format roll the lower side external surface of keriotheca, the first top layer composite roll and format roll form roller pair structure, the first top layer die head is directly over gap between format roll and the first top layer composite roll, on the other adjustable shelf body of format roll, be provided with cooling and shaping plate 37, cooling and shaping plate is made by metal material, cooling and shaping plate has vertical straight, for contact the cooling and shaping plate face 37-1 coordinating with the outer surface on the first top layer.Cooling and shaping plate face is under gap between format roll and the first top layer composite roll, on cooling and shaping plate face, offer the negative pressure channel for being communicated with the bleeding point of corresponding negative pressure generating device, negative pressure channel is grid groove 37-2, the groove width of grid groove is between 0.5 ~ 2 mm, in cooling and shaping plate, offer anyhow staggered air flue 37-3, grid groove is communicated with by pore with corresponding air flue, negative pressure generating device can be evacuator or blower fan etc., and the bleeding point of negative pressure generating device is communicated with air flue by gas circuit.In cooling and shaping plate, also offer the water channel 37-4 passing through for cooling water, each water channel is in parallel or be cascaded.On adjustable shelf body, in the below of cooling and shaping plate, be provided with transition reversing roller 22, transition reversing roller is on the one hand for the keriotheca after compound, the first top layer pile warp commutation, on the other hand cooling for the keriotheca to after compound, the first top layer.Shaping combination apparatus structure also comprises that a pair of left and right is set up in parallel, and for the second top layer being compound to the second top layer composite roll in keriotheca upper outside surfaces, this is 25 and 24 to two drawing reference numeral corresponding to the second top layer composite roll in the second top layer composite roll, between two the second top layer composite rolls, be provided with and regulate its governor motion 28 between the second roller of radial clearance between the two, between second roller, governor motion comprises leading screw, screw mechanism and with this leading screw, screw mechanism coordinates the turbine and worm mechanism of transmission, this is set up in parallel the left side in format roll to the second top layer composite roll, on the throughput direction along keriotheca, the second top layer composite roll is positioned at the downstream of cooling and shaping plate, the second top layer die head is arranged on the fixed mount of the second composite roll top, top layer, the left side of the second top layer die head is provided with the second feeding device 17, on the cylinder of the second feeding device, be wound with shell fabric 35, upper shell fabric is compound on the uper side surface of keriotheca and is formed the second top layer by the second top layer composite roll together with the sheet material 34 of being extruded by the second top layer die head.
Throughput direction along keriotheca, the downstream of the second top layer composite roll is provided with in turn cooling device 5, draw-gear 6, tempering furnace 7, secondary cooling apparatus 8, secondary traction device 9, edge-cutting device 10, No. three draw-gears 11 and follows the tracks of cutting device 12, and wherein cooling device, tempering furnace and a secondary cooling apparatus have formed stress and eliminates transition system; No. one time draw-gear, secondary traction device, No. three draw-gears have formed trailer system; Edge-cutting device and tracking cutting device have formed clip system.Transition of stress system is responsible for removing product internal stress, further realize the planarization of product surface, cooling device is realized naturally cooling after cellular board moulding, and tempering furnace is realized the heat treatment of product to eliminate internal stress, and rear cooling device is realized naturally cooling after product heat treatment; Trailer system comprises three draw-gears, and three draw-gear intervals arrange to run through whole production line, thereby for the conveying of cellular board provides enough motive powers, ensures production line serialization production; Edge-cutting device is realized the size requirements of product width direction, follows the tracks of the size requirements that cutting device is realized product length direction.Supporting control system mainly comprises power control system and whistle control system effect: power control system is responsible for providing power support to the running of whole production line; Whistle control system is responsible for signal monitoring and the adjusting of whole production line, comprises the control of the various signals such as temperature, pressure, speed, distance, to realize the controllability controllability of production line parameters.An above-mentioned cooling device, draw-gear, tempering furnace, secondary cooling apparatus, secondary traction device, edge-cutting device, No. three draw-gears and follow the tracks of cutting device and all belong to prior art, at this, their concrete structure no longer describes in detail.In figure, part 27 represents the connecting rod of cooling device of connection and adjustable shelf; Part 29 represents to be assemblied in one time the roller on cooling device.
When real work, the sheet material that keriotheca die head is extruded is molded into keriotheca by format roll, the sheet material that lower floor's fabric and the first top layer die head are extruded coordinates on the lower side external surface that is compound to keriotheca with format roll by the first top layer composite roll, due to cooling and shaping plate next-door neighbour format roll, after the first top layer is compound on keriotheca, the first top layer forms a plurality of enclosure spaces on keriotheca, and now the first top layer because temperature is compared with high and easily deformable, the first top layer is subject to the suction function of negative pressure channel and closely adheres on the cooling and shaping face of cooling and shaping plate, be subject to the effect of cooling stereotype plate, the first top layer is a burnishing surface by rapid cooling and shaping.At keriotheca during through the second top layer composite roll, upper shell fabric is compound in the upper outside surfaces of keriotheca together with the sheet material of being extruded by the second top layer die head, subsequently, the cellular board after moulding 36 continues downstream transport to carry out other operations such as process for relieving stress.
The utility model is by the relative position between designing apparatus each several part, and the occupation of land space of having saved as much as possible equipment, has reduced labour intensity; Vacuum shaping plate can make the first rapid cooling and shaping in top layer, and the first top layer has good planarization; The first top layer die head is directly over gap between format roll and the first composite roll, the second top layer die head is directly over gap between two the second composite rolls, mean that the sheet material that sheet material that the first top layer die head is extruded extrudes with the second top layer die head is all identical with the common tangential direction of corresponding two pair rollers, make the sheet material of producing there is more excellent mechanical property; Each roller be all arranged on one can left and right, on up and down adjustable shelf body, can realize by adjusting adjustable shelf body the adjustment of position between each roller and corresponding die head, do not need that mobile volume is large, the extrusion system of Heavy Weight, the system of not only having saved moves the space that needs, has saved and adjust required energy consumption, extrusion system maintains static, and is also more conducive to the stability of maintenance equipment operation; The first composite roll directly coordinates to realize the compound of the first top layer with format roll, format roll had both played moulding effect, played again compound action, compared with prior art, when saving composite roll quantity, can also realize compound function, reduced the complex structure degree of formation system.
In other embodiment of the present utility model: cooling and shaping plate can also be from format roll a little a little further, as long as meet the first top layer also in can the distance range of thermal deformation; Certainly format roll also can be replaced by a profiled sheeting, in the forming surface of this profiled sheeting, be provided with the shaping groove for keriotheca moulding, shaping groove is communicated with the bleeding point of corresponding negative pressure generating device, now the first composite roll can be by coordinating with profiled sheeting and the first top layer being compound on a side external surface of keriotheca, and now the cooling and shaping plate face of cooling and shaping plate can be arranged in parallel with the forming surface of profiled sheeting; First and second feeding device can not established yet, and the sheet material that now the first top layer is extruded by the first top layer die head forms, and the sheet material that the second top layer is extruded by the second top layer die head forms; Each die head is set up in parallel along left and right directions, for preferred arrangement space on the one hand, to there is more excellent mechanical property for sheet material on the other hand, can also realize simultaneously and adjust adjustable shelf and can adjust the position relationship between each roller and corresponding die head, when not considering these factors, each die head also can take other arrangement form to arrange; Corresponding the second composite roll and the position relationship between format roll, format roll and transition reversing roller also can carry out suitable adjustment as required; Between the first roller, governor motion, second roller part governor motion, adjustable shelf governor motion, body governor motion can also be the governor motions such as liquid cylinder, pneumatic linear actuator, electric pushrod, rack-and-pinion; Road wheel and roller can also be moved guide rail and replace; Negative pressure channel can also be that translot is communicated with air flue by pore along spaced multiple tracks translot on cellular board throughput direction.

Claims (9)

1. a honeycomb panel forming device, comprise frame, in frame, be provided with for respective cell formable layer and by the first top layer and be compound to the shaping combination apparatus structure on keriotheca one side external surface, it is characterized in that: in frame, be also provided with cooling and shaping plate, on the throughput direction of keriotheca, cooling and shaping plate is positioned at the downstream of shaping combination apparatus structure, described cooling and shaping plate has straight cooling and shaping plate face, on described cooling and shaping plate face, offer for being communicated with the bleeding point of corresponding negative pressure generating device, making described the first top layer and cooling and shaping plate face closely to the negative pressure channel pasting.
2. honeycomb panel forming device according to claim 1, is characterized in that: described shaping combination apparatus structure comprises format roll and is set up in parallel with by coordinating with format roll and the first top layer being compound to the first top layer composite roll on keriotheca with described format roll left and right.
3. honeycomb panel forming device according to claim 2, it is characterized in that: in described frame, also along left and right directions, be set side by side with keriotheca die head and the first top layer die head, described keriotheca die head is positioned at the top of described format roll, and described the first top layer die head is directly over gap between format roll and the first top layer composite roll.
4. honeycomb panel forming device according to claim 2, it is characterized in that: described cooling and shaping plate face vertically arranges, cooling and shaping plate face is under gap between format roll and the first top layer composite roll, and cooling and shaping plate face is positioned at by format roll.
5. honeycomb panel forming device according to claim 2, is characterized in that: between described format roll and the first top layer composite roll, be provided with and regulate its governor motion between the first roller of radial spacing between the two.
6. honeycomb panel forming device according to claim 3, it is characterized in that: in described frame, also along left and right directions, be set side by side with a pair ofly for the second top layer being compound to the second top layer composite roll on keriotheca opposite side outer surface, the top of the second top layer composite roll is provided with the second top layer die head being set up in parallel with the first top layer die head left and right.
7. honeycomb panel forming device according to claim 6, is characterized in that: between two the second top layer composite rolls, be provided with and regulate its governor motion between the second roller of radial spacing between the two.
8. honeycomb panel forming device according to claim 6, it is characterized in that: described frame comprises base, fixed mount and is assemblied in the adjustable shelf on base along left and right directions guiding movement, between base and adjustable shelf, be provided with and drive the reciprocating adjustable shelf governor motion in the relative base of adjustable shelf left and right, described format roll, the first top layer composite roll, cooling and shaping plate and the second top layer composite roll are arranged on described adjustable shelf, and described the second top layer die head, the first top layer die head and keriotheca die head are arranged on described fixed mount.
9. honeycomb panel forming device according to claim 8, it is characterized in that: described adjustable shelf comprises supporting leg and the relative supporting leg adjustable shelf body moving up and down that moves cooperation with base guide, between described supporting leg and adjustable shelf body, be provided with the body governor motion that drives the relative supporting leg of adjustable shelf body to pump.
CN201320473161.3U 2013-08-05 2013-08-05 Cellular board forming device Withdrawn - After Issue CN203472160U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320473161.3U CN203472160U (en) 2013-08-05 2013-08-05 Cellular board forming device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320473161.3U CN203472160U (en) 2013-08-05 2013-08-05 Cellular board forming device

Publications (1)

Publication Number Publication Date
CN203472160U true CN203472160U (en) 2014-03-12

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201320473161.3U Withdrawn - After Issue CN203472160U (en) 2013-08-05 2013-08-05 Cellular board forming device

Country Status (1)

Country Link
CN (1) CN203472160U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103448252A (en) * 2013-08-05 2013-12-18 郑州精益达汽车零部件有限公司 Cellular board molding device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103448252A (en) * 2013-08-05 2013-12-18 郑州精益达汽车零部件有限公司 Cellular board molding device
CN103448252B (en) * 2013-08-05 2016-02-17 郑州精益达汽车零部件有限公司 A kind of honeycomb panel forming device

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AV01 Patent right actively abandoned

Granted publication date: 20140312

Effective date of abandoning: 20160217

AV01 Patent right actively abandoned

Granted publication date: 20140312

Effective date of abandoning: 20160217

C25 Abandonment of patent right or utility model to avoid double patenting