CN203471314U - Automatic core assembling machine for warm air radiator core - Google Patents

Automatic core assembling machine for warm air radiator core Download PDF

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Publication number
CN203471314U
CN203471314U CN201320511291.1U CN201320511291U CN203471314U CN 203471314 U CN203471314 U CN 203471314U CN 201320511291 U CN201320511291 U CN 201320511291U CN 203471314 U CN203471314 U CN 203471314U
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CN
China
Prior art keywords
flat tube
core
machine
conveyer belt
assembly
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201320511291.1U
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Chinese (zh)
Inventor
郭成平
任杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TIANJIN YAXING RADIATOR CO Ltd
Original Assignee
TIANJIN YAXING RADIATOR CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TIANJIN YAXING RADIATOR CO Ltd filed Critical TIANJIN YAXING RADIATOR CO Ltd
Priority to CN201320511291.1U priority Critical patent/CN203471314U/en
Application granted granted Critical
Publication of CN203471314U publication Critical patent/CN203471314U/en
Withdrawn - After Issue legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to an automatic core assembling machine for a warm air radiator core. The automatic core assembling machine comprises a fin machine, a flat tube feeding device and an assembling machine, wherein the fin machine is connected with a feed port of the assembling machine through a transmission track, and a discharge port of the flat tube feeding device is connected with the feed port of the assembling machine. According to the automatic core assembling machine, the purpose of automatically feeding fins and flat tubes is achieved through the transmission track and the flat tube feeding device, assembled flat tubes and fin components are transferred to an appointed core assembling platform through two mechanical arms, the purpose of automatic handling is achieved, the two mechanical arms work alternately, and therefore working efficiency is effectively improved. The automatic core assembling machine not only saves labor, reduces processing cost of products and avoids bump and damage to workpieces due to manual handling, but also working efficiency is effectively improved, and the first-pass yield of product quality is improved from original PPM10000 to now PPM500.

Description

Hot air heat radiator core body automatic refilling machine
Technical field
The utility model belongs to automobile manufacturing field, relates to hot air heat radiator core body, especially a kind of hot air heat radiator core body automatic refilling machine.
Background technology
Flourish due to domestic automobile industry, the competition of automobile accessories industry is also day by day fierce.Along with the sharply increase of labour cost, directly cause the cost of product to increase.The assembling process of tradition hot air heat radiator core body (hereinafter to be referred as core body) is: fin machine and flat tube machine by the production of fin and flat tube after, a dead lift, to kludge, then carries out the assembling of core body by manual feeding.
What aforesaid operations process need was a large amount of manually carries and artificial feeding, and not only efficiency is low, and labour intensity is large, and easily collides with, damages fin and flat tube, has reduced yield rate, and has greatly improved the cost of product.
Utility model content
The purpose of this utility model is the defect that is to make up in prior art, and a kind of warm wind radiator core body automatic refilling machine that then fin and flat tube self-feeding assembled is provided.
The utility model is achieved in that
A hot air heat radiator core body automatic refilling machine, comprises fin machine, flat tube feeding device and kludge, and fin machine is connected with the charging aperture of kludge by transmission track, and the discharging opening of this flat tube feeding device is also connected with the charging aperture of kludge.
And described transmission track is comprised of guide rail section, arc section and conveyer belt section, described guide rail section is connected by arc section transition is vertical with conveyer belt section, and valve is installed in guide rail section, and the bottom of described conveyer belt section is provided with belt;
Described flat tube feeding device comprises storage bin hopper and upper material strip assembly, downward-sloping storage bin hopper and acclivitous upper material strip assembly link together, described upper material strip assembly comprises stock shelf, flat tube conveyer belt and swage module, flat tube conveyer belt is installed in stock shelf, the surface uniform interval of this flat tube conveyer belt is shaped with a plurality of storing grooves, in stock shelf bottom, swage module is installed;
Described kludge comprises workbench, manipulator, cross slide way and longitudinal rail, the cantilever tip of this workbench upper end is horizontally installed with cross slide way, the lower end of this cross slide way is laterally slidably fitted with longitudinal rail, the lower end longitudinal sliding motion of this longitudinal rail is provided with manipulator, on the workbench of described cross slide way below, core body assembly or fitting table is installed, on the workbench of this core body assembly or fitting table one side, feed operation platform is installed.
And between described stock shelf biside plate, evenly interval is provided with a plurality of guard strips, in stock shelf upper end, one detector is installed.
And described longitudinal rail is two, each longitudinal rail lower end is all slidably fitted with manipulator, and described core body assembly or fitting table is two, and feed operation platform is installed on the workbench between two core body assembly or fitting tables.
Advantage of the present utility model and beneficial effect are:
1, this automatic refilling machine has been realized the object of fin and flat tube self-feeding by transmission track and flat tube feeding device.
2, this automatic refilling machine is transferred to the flat tube having assembled and fin component by two manipulators the core body assembly or fitting table of appointment, has realized the object of automatic transporting, and two manipulator alternations, effectively increases work efficiency.
3, the conveyer belt section in this automatic refilling machine transmission track is adjusted the feed speed of fin by belt, guarantees fin and flat tube synchro-feed the object of assembling.
4, the utility model is simple in structure, design science is reasonable, fully realized the automation mechanized operation in core body installation process, not only save the processing cost of manpower, reduction product, avoided the workpiece damage causing due to a dead lift and collided with, and effectively having improved operating efficiency, the first-time qualification rate of product quality is brought up to present PPM500 by original PPM10000.
Accompanying drawing explanation
Fig. 1 is connection diagram of the present utility model;
Fig. 2 is the structural representation of the utility model transmission track;
Fig. 3 is the cross-sectional view of the utility model transmission track middle guide section;
Fig. 4 is the cross-sectional view of arc section in the utility model transmission track;
Fig. 5 is the cross-sectional view of conveyer belt section in the utility model transmission track;
Fig. 6 is the structural representation of the utility model flat tube feeding device;
Fig. 7 is that the D of Fig. 6 is to view;
Fig. 8 is the structural representation of flat tube conveyer belt in the utility model flat tube feeding device;
Fig. 9 is the structural representation of the utility model kludge.
The specific embodiment
, the utility model is further illustrated, following embodiment is illustrative, is not determinate, can not limit protection domain of the present utility model with following embodiment below by accompanying drawing also in conjunction with the embodiments.
A kind of hot air heat radiator core body automatic refilling machine, as shown in Figure 1, comprise fin machine 1, flat tube feeding device 3 and kludge 4, fin machine is connected with the charging aperture of kludge by transmission track 2, and the discharging opening of this flat tube feeding device is also connected with the charging aperture of kludge.
In the present embodiment, described transmission track as shown in Figure 2, by guide rail section 5, arc section 7 and conveyer belt section 8 form, described guide rail section becomes vertical setting with conveyer belt section, and link together by arc section transition, import and outlet in guide rail section are separately installed with valve 6, the import of this guide rail section is sent to fin (not shown) horizontal positioned the high pressure draught that sprays by valve in the exit of vertical setting, and be sent to as shown in Figure 4 conveyer belt section by the arc section of U-shaped groove structure, fin arrives after conveyer belt section, by belt 10, control its transmission speeds and deliver to the charging aperture place of kludge, as shown in Figure 5, this conveyer belt section is supported by bracing frame 9, described guide rail section and arc section are supported by bracing frame equally.
Described flat tube feeding device comprises storage bin hopper 11 and upper material strip assembly, as shown in Figure 6, the setting that is in the shape of the letter V of downward-sloping storage bin hopper and acclivitous upper material strip assembly, the downward-sloping object that arranges of storage bin hopper is to be conducted oneself with dignity and can be sent to the charging aperture place of upper material strip assembly by flat tube, on this, material strip assembly comprises stock shelf 13, flat tube conveyer belt 15 and swage module 17, between described stock shelf biside plate, evenly interval is provided with a plurality of guard strips 14, in the stock shelf of guard strip inboard, be provided with by gear, the flat tube conveyer belt of chain drive, the structure of described flat tube conveyer belt is as Fig. 7, shown in Fig. 8, its surface uniform interval is shaped with a plurality of storing grooves 16, when flat tube (not shown) is transferred into flat tube conveyer belt bottom, swage module is compressed into the storing groove of flat tube conveyer belt, then move up.In stock shelf upper end, install one and pile up the detector 12 of height for detection of flat tube, when flat tube pile up height lower than detector time, flat tube conveyer belt is by startups and transmit flat tube, after arrival specified altitude assignment, flat tube conveyer belt will quit work.
The structure of described kludge as shown in Figure 9, comprise workbench 21, manipulator 20, cross slide way 18 and longitudinal rail 19, the cantilever tip of this workbench upper end is horizontally installed with three cross slide waies, the lower end of this cross slide way is laterally slidably fitted with two longitudinal rails, the lower end of these two longitudinal rails respectively longitudinal sliding motion is provided with manipulator, on the workbench of described cross slide way below, two core body assembly or fitting tables 22 are installed, feed operation platform 23 is installed on the workbench between two core body assembly or fitting tables, the core body assembly or fitting table that two manipulators are transferred to appointment by horizontal and longitudinal rail by the flat tube having assembled and fin component is assembled, due to two manipulator alternations, effectively improved the efficiency of core body assembling.
Described fin machine is prior art, so the application is no longer described in detail.
A method of work for hot air heat radiator core body automatic refilling machine, its step is as follows:
Step 1, fin machine is sent to fin the feed operation platform of kludge by transmission track, and flat tube feeding device is sent to flat tube the feed operation platform of kludge equally;
Step 2, after kludge is assembled fin and flat tube in order, wherein a manipulator moves to core body assembly or fitting table by the assembly assembling;
Step 3, after the dedicated location manually side plate and main leaf (not shown) being installed on kludge, kludge carries out following action: core body is clapped, core body pre-pressing, compression, main leaf feed arrangement to main leaf assembling, flat tube reaming, cornish bit exit, main leaf feed arrangement exits, core body leveling device lifts, core body hold down gag exits, takes off core body;
Step 4, when carrying out step 3 operation, next group fin and flat tube have been assembled complete at feed operation platform, and another manipulator moves to core body assembly or fitting table by the assembly assembling, and carries out the work of step 3.
This automatic refilling machine has been realized the object of fin and flat tube self-feeding by transmission track and flat tube feeding device, and the flat tube having assembled and fin component is transferred to the core body assembly or fitting table of appointment by two manipulators.This automatic refilling machine is saved greatly manpower and has been improved operating efficiency.
It is emphasized that; embodiment described in the utility model is illustrative; rather than determinate; therefore the utility model comprises and is not limited to the embodiment described in the specific embodiment; every other embodiments that drawn according to the technical solution of the utility model by those skilled in the art, belong to the scope that the utility model is protected equally.

Claims (4)

1. a hot air heat radiator core body automatic refilling machine, it is characterized in that: comprise fin machine, flat tube feeding device and kludge, fin machine is connected with the charging aperture of kludge by transmission track, and the discharging opening of this flat tube feeding device is also connected with the charging aperture of kludge.
2. hot air heat radiator core body automatic refilling machine according to claim 1, it is characterized in that: described transmission track is comprised of guide rail section, arc section and conveyer belt section, described guide rail section is connected by arc section transition is vertical with conveyer belt section, valve is installed in guide rail section, and the bottom of described conveyer belt section is provided with belt;
Described flat tube feeding device comprises storage bin hopper and upper material strip assembly, downward-sloping storage bin hopper and acclivitous upper material strip assembly link together, described upper material strip assembly comprises stock shelf, flat tube conveyer belt and swage module, flat tube conveyer belt is installed in stock shelf, the surface uniform interval of this flat tube conveyer belt is shaped with a plurality of storing grooves, in stock shelf bottom, swage module is installed;
Described kludge comprises workbench, manipulator, cross slide way and longitudinal rail, the cantilever tip of this workbench upper end is horizontally installed with cross slide way, the lower end of this cross slide way is laterally slidably fitted with longitudinal rail, the lower end longitudinal sliding motion of this longitudinal rail is provided with manipulator, on the workbench of described cross slide way below, core body assembly or fitting table is installed, on the workbench of this core body assembly or fitting table one side, feed operation platform is installed.
3. hot air heat radiator core body automatic refilling machine according to claim 2, is characterized in that: between described stock shelf biside plate, evenly interval is provided with a plurality of guard strips, in stock shelf upper end, one detector is installed.
4. hot air heat radiator core body automatic refilling machine according to claim 2, it is characterized in that: described longitudinal rail is two, each longitudinal rail lower end is all slidably fitted with manipulator, described core body assembly or fitting table is two, and feed operation platform is installed on the workbench between two core body assembly or fitting tables.
CN201320511291.1U 2013-08-20 2013-08-20 Automatic core assembling machine for warm air radiator core Withdrawn - After Issue CN203471314U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320511291.1U CN203471314U (en) 2013-08-20 2013-08-20 Automatic core assembling machine for warm air radiator core

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320511291.1U CN203471314U (en) 2013-08-20 2013-08-20 Automatic core assembling machine for warm air radiator core

Publications (1)

Publication Number Publication Date
CN203471314U true CN203471314U (en) 2014-03-12

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CN201320511291.1U Withdrawn - After Issue CN203471314U (en) 2013-08-20 2013-08-20 Automatic core assembling machine for warm air radiator core

Country Status (1)

Country Link
CN (1) CN203471314U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103419022A (en) * 2013-08-20 2013-12-04 天津市亚星散热器有限公司 Automatic core assembling machine for core body of warm wind radiator and working method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103419022A (en) * 2013-08-20 2013-12-04 天津市亚星散热器有限公司 Automatic core assembling machine for core body of warm wind radiator and working method thereof
CN103419022B (en) * 2013-08-20 2015-10-28 天津市亚星散热器有限公司 A kind of hot air heat radiator core body automatic refilling machine and method of work thereof

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GR01 Patent grant
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20140312

Effective date of abandoning: 20151028

AV01 Patent right actively abandoned

Granted publication date: 20140312

Effective date of abandoning: 20151028

C25 Abandonment of patent right or utility model to avoid double patenting