CN203463831U - Telescopic joint anti-leaking device of water pumping energy-accumulating unit ball valve - Google Patents
Telescopic joint anti-leaking device of water pumping energy-accumulating unit ball valve Download PDFInfo
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- CN203463831U CN203463831U CN201320512425.1U CN201320512425U CN203463831U CN 203463831 U CN203463831 U CN 203463831U CN 201320512425 U CN201320512425 U CN 201320512425U CN 203463831 U CN203463831 U CN 203463831U
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Abstract
本实用新型公开了一种抽水蓄能机组球阀伸缩节防漏装置,在球阀下游伸缩节内设置有卧U型密封圈,在卧U型密封圈的开口槽位置处安装有组合O型密封圈,该组合O型密封圈至少被分离成两段,其间通过瞬干胶连接,瞬干胶的厚度小于组合O型密封圈的直径。本实用新型可以消除卧U型密封圈由于伸缩节自身重量导致变形而无法密封严实的问题,即使卧U型密封圈存在变形量,使得卧U型密封圈口无法与设备紧密密封,但由于组合O型密封圈的存在,也同样能够与设备紧密密封,不会存在缝隙。组合O型密封圈多段之间受到管道内部水压力的作用,水介质同样能够通过进入卧U型密封圈的开口槽内,将卧U型密封圈开口槽进行扩张,起到密封、止水作用。
The utility model discloses an anti-leakage device for a ball valve telescopic joint of a pumped energy storage unit. A horizontal U-shaped sealing ring is arranged in the telescopic joint downstream of the ball valve, and a combined O-shaped sealing ring is installed at the position of the opening groove of the horizontal U-shaped sealing ring. , the combined O-ring is separated into at least two sections, which are connected by instant adhesive, and the thickness of the instant glue is smaller than the diameter of the combined O-ring. The utility model can eliminate the problem that the horizontal U-shaped sealing ring cannot be tightly sealed due to the deformation caused by the weight of the expansion joint itself. The existence of the O-ring seal can also be tightly sealed with the equipment without gaps. The combined O-shaped sealing ring is affected by the internal water pressure of the pipeline, and the water medium can also enter the opening groove of the horizontal U-shaped sealing ring to expand the opening groove of the horizontal U-shaped sealing ring to play a role of sealing and water stop .
Description
技术领域 technical field
本实用新型属于抽水蓄能技术领域,具体涉及一种抽水蓄能机组球阀伸缩节防漏装置。 The utility model belongs to the technical field of pumped energy storage, in particular to a leakage prevention device for a ball valve expansion joint of a pumped energy storage unit.
背景技术 Background technique
抽水蓄能电站多为地下厂房式结构,配置额定水头和额定功率的水轮机工况,利用水介质经过引水隧洞、压力钢管、球阀、球阀下游伸缩节、蜗壳、转轮、尾水管等在上水库与下水库之间循环,从而实现发电与抽水的功能。因此,在整个引水流道系统中,对水介质的密封起到至关重要的作用,任何一点设备出现大量漏水,都会导致水淹地下厂房,造成非常严重的后果。其中,球阀和球阀伸缩节在机组过程中起到截断水流、管道密封等作用,并在机组出现故障时球阀能够动水关闭,截断压力钢管水流,起到保护人员和设备安全的重要作用,球阀下游伸缩节内部的多道密封,对于防止压力钢管及蜗壳的水外漏,起到非常重要作用。 Most of the pumped storage power stations are underground powerhouse structures, equipped with rated water head and rated power turbine working conditions, using water medium to pass through diversion tunnels, pressure steel pipes, ball valves, expansion joints downstream of ball valves, volutes, runners, draft pipes, etc. The circulation between the reservoir and the lower reservoir realizes the functions of power generation and water pumping. Therefore, in the entire water diversion channel system, the sealing of the water medium plays a vital role. If there is a large amount of water leakage in any point of equipment, it will cause water to flood the underground powerhouse, causing very serious consequences. Among them, the ball valve and the ball valve expansion joint play the role of cutting off the water flow and sealing the pipeline during the unit process, and when the unit fails, the ball valve can be closed by dynamic water, cutting off the water flow of the pressure steel pipe, and playing an important role in protecting the safety of personnel and equipment. The multiple seals inside the downstream expansion joint play a very important role in preventing water leakage from the penstock and the volute.
传统的球阀下游伸缩节内部密封包括两道φ10mm的O型圈、和一道φ2180mm的卧U型密封圈。传统的设备安装卧U型密封圈,则是单纯的类似字母“U”的密封条,材质为丁腈橡胶或其他材料,根据卧U型密封圈的开口角度不同,而衍生出多种密封产品结构,同时具有较好的伸缩性。根据现场实际,由于设备水头高、压力大等特点,传统的卧U型密封圈安装在球阀伸缩节后,无法密封严实,出现大量漏水。 The internal seal of the expansion joint downstream of the traditional ball valve includes two φ10mm O-rings and one φ2180mm horizontal U-ring. The horizontal U-shaped sealing ring installed in traditional equipment is a simple sealing strip similar to the letter "U", made of nitrile rubber or other materials, and various sealing products are derived according to the different opening angles of the horizontal U-shaped sealing ring. structure, and has good flexibility. According to the actual situation on site, due to the characteristics of high water head and high pressure of the equipment, the traditional horizontal U-shaped sealing ring installed behind the expansion joint of the ball valve cannot be sealed tightly and a large amount of water leakage occurs.
经过对伸缩节工作状况和原有卧U型密封圈结构分析发现,传统的球阀伸缩节卧U型密封圈受管道内部水压向外扩张作用时,还受到伸缩节活动环自身重力的压缩,导致卧U型密封圈在圆周顶部的位置受重力影响较明显,变形量较大,圆周底部的位置受重力较小,变形量很小。由于卧U型密封圈的不同变形量,导致卧U型密封圈的U型口在张开时,其扩大角度和大小也随之发生变化,无法完全张开或发生变形,导致出现大量漏水,无法满足机组水压要求。经过现场多种检修措施,如更换球阀伸缩节密封,重新调整活动环的间隙配合,加大螺栓的压紧力矩,涂抹密封胶等,均无明显改善。 After analyzing the working condition of the expansion joint and the structure of the original horizontal U-shaped sealing ring, it is found that when the traditional horizontal U-shaped sealing ring of the expansion joint of the ball valve is expanded outward by the internal water pressure of the pipeline, it is also compressed by the gravity of the active ring of the expansion joint. As a result, the position of the horizontal U-shaped sealing ring at the top of the circumference is more obviously affected by gravity, and the amount of deformation is relatively large, while the position at the bottom of the circumference is less affected by gravity, and the amount of deformation is small. Due to the different deformation of the horizontal U-shaped sealing ring, when the U-shaped mouth of the horizontal U-shaped sealing ring is opened, its expansion angle and size also change accordingly, and it cannot be fully opened or deformed, resulting in a large amount of water leakage, which cannot meet the requirements. Unit water pressure requirements. After a variety of on-site maintenance measures, such as replacing the ball valve expansion joint seal, readjusting the clearance fit of the movable ring, increasing the compression torque of the bolts, and applying sealant, there was no obvious improvement.
实用新型内容 Utility model content
本实用新型的目的是提供一种适用于抽水蓄能机组球阀下游伸缩节的防漏装置,可以弥补卧U型密封圈存在的弊端。 The purpose of this utility model is to provide a leak-proof device suitable for the expansion joint downstream of the ball valve of the pumped storage unit, which can make up for the disadvantages of the horizontal U-shaped sealing ring.
本实用新型的方案:一种抽水蓄能机组球阀伸缩节防漏装置,位于球阀下游由管法兰和过渡管对接处的伸缩节位置,与管法兰依次贴合对接有活动环三,活动环二和活动环一,并由螺栓贯穿固定;在管法兰与活动环三之间设置有O型密封圈,在活动环三和活动环二之间设置有O型密封圈;过渡管位于活动环二和活动环一内侧并与活动环三间隙配合,在活动环二与活动环一之间设置有卧U型密封圈,在卧U型密封圈的开口槽位置处安装有组合O型密封圈,该组合O型密封圈至少被分离成两段,其间通过瞬干胶连接,瞬干胶的厚度小于组合O型密封圈的直径。
The solution of the utility model: a leak-proof device for the expansion joint of the ball valve of the pumped storage unit, which is located at the position of the expansion joint downstream of the ball valve where the pipe flange and the transition pipe are connected. The second ring and the movable ring 1 are fixed by bolts; an O-ring is provided between the pipe flange and the
组合O型密封圈套装于卧U型密封圈开口槽的内部。或者,组合O型密封圈位于卧U型密封圈开口槽的槽口,并且,组合O型密封圈的直径大于卧U型密封圈开口槽的宽度。 The combination O-shaped sealing ring is set in the opening groove of the horizontal U-shaped sealing ring. Alternatively, the combined O-ring is located at the notch of the open groove of the horizontal U-shaped sealing ring, and the diameter of the combined O-shaped sealing ring is greater than the width of the open groove of the lying U-shaped sealing ring.
组合O型密封圈是由四段弧形密封圈组合结构,组合O型密封圈的直径为6mm,相邻弧形密封圈之间间隙配合,间隙宽度为10mm。 The composite O-ring is composed of four arc-shaped sealing rings. The diameter of the composite O-ring is 6mm, and there is a clearance fit between adjacent arc-shaped sealing rings. The gap width is 10mm.
所述过渡管为锥形管,其端口外侧套装有楔形压紧环,所述楔形压紧环位于活动环二和活动环一内侧,并与活动环三间隙配合。 The transition pipe is a tapered pipe, and a wedge-shaped compression ring is set on the outside of the port. The wedge-shaped compression ring is located on the inner side of the second movable ring and the first movable ring, and is in clearance fit with the third movable ring.
本实用新型的有益效果: The beneficial effects of the utility model:
1、在卧U型密封圈开口槽内加入φ6mm的组合O型密封圈,可以消除卧U型密封圈由于伸缩节自身重量导致变形而无法密封严实的问题,即使卧U型密封圈存在变形量,使得卧U型密封圈口无法与设备紧密密封,但由于组合O型密封圈的存在,也同样能够与设备紧密密封,不会存在缝隙。 1. Adding a φ6mm combined O-ring in the opening groove of the horizontal U-shaped sealing ring can eliminate the problem that the horizontal U-shaped sealing ring cannot be sealed tightly due to deformation caused by the expansion joint’s own weight, even if the horizontal U-shaped sealing ring has deformation , so that the mouth of the horizontal U-shaped sealing ring cannot be tightly sealed with the equipment, but due to the existence of the combined O-shaped sealing ring, it can also be tightly sealed with the equipment without gaps.
2、新加入的组合O型密封圈分成四段,每段隔离10mm,在安装到位后,受到管道内部水压力的作用,水介质同样能够通过组合O型密封圈的10mm间隔进入卧U型密封圈的开口槽内,将卧U型密封圈开口槽进行扩张,起到密封、止水作用。 2. The newly added combination O-ring is divided into four sections, and each section is separated by 10mm. After the installation is in place, the water medium can also enter the horizontal U-shaped seal through the 10mm interval of the combined O-ring under the action of the internal water pressure of the pipeline. In the opening groove of the horizontal U-shaped sealing ring, expand the opening groove of the horizontal U-shaped sealing ring to play the role of sealing and water stop.
附图说明 Description of drawings
图1是球阀及下游伸缩节总视图; Figure 1 is a general view of the ball valve and the downstream expansion joint;
图2是球阀伸缩节部件图; Fig. 2 is a diagram of the parts of the expansion joint of the ball valve;
图3是图2的局部放大结构示意图; Fig. 3 is a partial enlarged structural schematic diagram of Fig. 2;
图4是卧U型密封圈与组合O型密封圈的组装示意图之一; Figure 4 is one of the assembly diagrams of the horizontal U-shaped sealing ring and the combined O-shaped sealing ring;
图5是卧U型密封圈与组合O型密封圈的组装示意图之二。 Fig. 5 is the second schematic diagram of the assembly of the horizontal U-shaped sealing ring and the combined O-shaped sealing ring.
图中,标号1为球阀,2为球阀下游伸缩节,201为法兰,202为活动环一,203为活动环二,204为活动环三,205为螺母,206为螺栓,207为过渡管,208为楔形压紧环,3为管法兰,4为卧U型密封圈,5为组合O型密封圈,6和7为O型密封圈。 In the figure, the number 1 is the ball valve, 2 is the expansion joint downstream of the ball valve, 201 is the flange, 202 is the first movable ring, 203 is the second movable ring, 204 is the third movable ring, 205 is the nut, 206 is the bolt, and 207 is the transition pipe , 208 is a wedge-shaped compression ring, 3 is a pipe flange, 4 is a horizontal U-shaped sealing ring, 5 is a combined O-shaped sealing ring, and 6 and 7 are O-shaped sealing rings.
具体实施方式 Detailed ways
实施例1:一种抽水蓄能机组球阀伸缩节防漏装置,参见图1,是针对球阀1下游的伸缩节做出的改进,球阀下游伸缩节2由管法兰3和过渡管207对接并设置密封结构。由图2和图3中可知,与管法兰3依次贴合对接有活动环三204,活动环二203和活动环一202,以上四层结构均由螺栓206贯穿固定,螺栓206两端分别安装有螺母205。并且,在管法兰3与活动环三204之间设置有O型密封圈8,在活动环三204和活动环二203之间设置有O型密封圈7。图2和图3中,过渡管207位于活动环二203和活动环一202内侧并与活动环三204间隙配合。过渡管207为锥形管,其端口外侧套装有楔形压紧环208,所述楔形压紧环208位于活动环二203和活动环一202的内侧,并与活动环三204间隙配合。楔形压紧环208与活动环二203和活动环一202之间保留间隙d。
Embodiment 1: An anti-leakage device for ball valve expansion joints of pumped storage units, as shown in Figure 1, is an improvement made for the expansion joints downstream of the ball valve 1. The
在活动环二203与活动环一202之间设置有卧U型密封圈4,在卧U型密封圈4的开口槽位置处安装有组合O型密封圈5,该组合O型密封圈5被分离成四段均等的弧形密封圈,组合O型密封圈5的直径为6mm,相邻弧形密封圈之间的间隙宽度为10mm,各弧形密封圈之间通过瞬干胶连接,防止脱落。瞬干胶的厚度小于组合O型密封圈的直径。从而可以使水压作用于卧U型密封圈4上。卧U型密封圈4与组合O型密封圈5的安装关系可参考图4,组合O型密封圈5套装于卧U型密封圈4开口槽的内部,将卧U型密封圈4的开口槽进行扩张,起到密封、止水作用。通过安装后测试,这种新类型的密封结构,在卧U型密封圈4的上端出现变形时,组合O型密封圈5可以在水压作用下进入卧U型密封圈4的开口槽内部,从而使卧U型密封圈4被张开,完全满足了设备运行需要,漏水现象消失,节约了大量的检修物力和财力,提高了设备运行稳定性。
A horizontal
实施例2:参见图5,内容与实施例1基本相同,相同之处不重述,不同的是:组合O型密封圈5位于卧U型密封圈4开口槽的槽口,并且,组合O型密封圈5的直径大于卧U型密封圈4开口槽的宽度。在水压作用下,组合O型密封圈5会被压入卧U型密封圈4的开口槽内部,保持卧U型密封圈4不会发生变形。从而可以消除卧U型密封圈4由于伸缩节自身重量导致变形而无法密封严实的问题,即使卧U型密封圈4存在变形量,使得卧U型密封圈4的开口槽无法与设备紧密密封,但由于组合O型密封圈5的存在,也同样能够与设备紧密密封,不会存在缝隙。
Embodiment 2: Referring to Fig. 5, the content is basically the same as that of Embodiment 1, and the similarities will not be repeated. The difference is that the combined O-
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| Application Number | Priority Date | Filing Date | Title |
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| CN201320512425.1U CN203463831U (en) | 2013-08-22 | 2013-08-22 | Telescopic joint anti-leaking device of water pumping energy-accumulating unit ball valve |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201320512425.1U CN203463831U (en) | 2013-08-22 | 2013-08-22 | Telescopic joint anti-leaking device of water pumping energy-accumulating unit ball valve |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103423534A (en) * | 2013-08-22 | 2013-12-04 | 国家电网公司 | Leakage control device for ball valve telescopic joint of pump storage group |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103423534A (en) * | 2013-08-22 | 2013-12-04 | 国家电网公司 | Leakage control device for ball valve telescopic joint of pump storage group |
| CN103423534B (en) * | 2013-08-22 | 2015-12-02 | 国家电网公司 | Leakage control device for ball valve telescopic joint of pump storage group |
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