CN203459695U - Cutting and chamfering integrated lathe tool and pipe cutter capable of clamping, cutting and chamfering at one time - Google Patents

Cutting and chamfering integrated lathe tool and pipe cutter capable of clamping, cutting and chamfering at one time Download PDF

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Publication number
CN203459695U
CN203459695U CN201320588694.6U CN201320588694U CN203459695U CN 203459695 U CN203459695 U CN 203459695U CN 201320588694 U CN201320588694 U CN 201320588694U CN 203459695 U CN203459695 U CN 203459695U
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pipe
chamfering
cone wedge
circle
cutting
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柳燕明
马志远
项业铭
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Abstract

A cutting and chamfering integrated lathe tool and a pipe cutter capable of clamping, cutting and chamfering at one time belongs to pipe processing equipment. A main cutting edge is arranged on the front cutter face in the front of a cutter handle, two symmetrical V-shaped grooves are respectively formed on two auxiliary cutting edges, so that both cutting and chamfering can be realized, the operation is flexible, and changing different lathe tools during chamfering is avoided. The pipe cutter adopts the cutting and chamfering integral lathe tool; a pushing bearing, a cone wedge push pipe and a plurality of cone wedge pipes, which are sequentially mounted on a cylindrical shaft, are connected together. Under the pushing action of a clamping cylinder piston and a conical head, a material pipe is firmly clamped by the external expansion of a C-shaped ring. The cutting and chamfering integrated lathe tool mounted on a sliding shaft lathe tool cutter rest can cut a plurality of pipes with different lengths and meanwhile chamfer the internal arris and the external arris of two end surfaces of notches within the range of a cone wedge pipe hollow cutter groove, in the process of material pipe cutting cutter withdrawing, on one set equipment and in the process of clamping the internal diameter of a thin-walled circular pipe.

Description

Cut off chamfering one lathe tool and clamped one time and cut off the pipe cutting machine of chamfering simultaneously
Technical field
The utility model relates to a kind of for cutting off the cut-out chamfering one lathe tool of thin-wall circular tube and the pipe cutting machine that clamped one time cuts off while chamfering, particularly relate to a kind of in clamped one time, can length cut off many, rib inside and outside otch both ends of the surface is carried out to the lathe tool of chamfer machining simultaneously, and the pipe cutting machine that adopts this lathe tool.
Background technology
In industrial production; thin-wall circular tube after cutting off also requires rib inside and outside otch both ends of the surface to carry out chamfer machining, also requires in the process of clamping pipe simultaneously; the circularity precision to material pipe can not cause damage, at present traditional Pipe Cutting processing mainly contains following four kinds of processing modes.
1, lathe cuts off chamfer machining mode:
Lathe chuck clamps external diameter or the internal diameter of pipe, often expects that pipe swings very large in the time of will cutting off tube wall, goes to connect also dangerous with hand, and tune also will clamp and chamfering for the second time, and uses frequently follow-rest and tailstock, and working (machining) efficiency is low.
2, sawing machine adds the cut-out chamfer machining mode of lathe:
With bench vice, clamp the external diameter of pipe, after bands for band is lower pipe saw, use lathe chuck instead and clamp for the second time chamfering, also will on lathe, reverse end for end to clamp for the third time afterwards chamfering, bands for band cuts off thin-wall circular tube, and not only noise is large, also often collapse tooth, the combined efficiency of these two kinds of equipment is not high yet.
3, sawing machine adds the cut-out chamfer machining mode of Special chamfering machine:
Because bands for band cuts off after pipe, often do not guarantee the perpendicularity of end face and tubular axis line, at the Special chamfering machine next using, clamp in the chamfering of material pipe external diameter, often occur that pipe radius is lopsided very large, another side does not also pour into angle, and the carbide cutter tool of die cast is pinching and tipping often, in addition also will be along with the difference of pipe thickness, readjust the tool position on rotary head, affected the raising of working (machining) efficiency and quality.
4, saw blade or hand operated grinding wheel cut off the chamfer machining mode of circular cone cutter or file
The large contaminated environment of noise, circular cone cutter only can voltage regulator tube end face the angle of the inside, the angle of outside not, and file chamfering, labour intensity is large, efficiency is low, of poor quality.
Above four kinds of processing modes that cut off chamfering, there is a common ground, at the external diameter to light-wall pipe, in mechanical being fixedly clamped, not only cause the circularity of pipe, the change of cylindricity precision, also under potential impact, the raising that is benchmark manufacturing procedure and machining accuracy of material bore is take in road.
The patent No. is 201210264520.4, and denomination of invention is the patent of invention of " simultaneously otch both ends of the surface being carried out the differential pipe cutting machine of inside and outside chamfered edge processing ", has solved after round material pipe cut-out a difficult problem of otch both ends of the surface being carried out to inside and outside chamfered edge processing.Power in scheme, it is extensive that transmission and control arrange coverage, and the external diameter of clamping material pipe, is finally cut off by 2 group of 4 cover on rotary head and chamfering tool completes.This processing scheme, all has to the infringement of out-of-roundness, on enhancing productivity the demand improving of improving in clamping external diameter reducing device fabrication and maintenance cost, minimizing material pipe.
Utility model content
The purpose of this utility model is to overcome the defect of prior art and provides a kind of on an equipment, without the material pipe of tune midway in processing and exchange device more, in the disposable clamping of internal diameter, can realize and cutting off and the one cut-out chamfer cutter of chamfering; And without the material pipe of tune midway in processing and exchange device more, in the disposable clamping of internal diameter from operation first one is cut off chamfer cutter, length can be set as required and cut off many, otch both ends of the surface be carried out the pipe cutting machine of the clamped one time cut-out while chamfering of inside and outside rib chamfer machining simultaneously.
The technical scheme that the utility model is realized above-mentioned purpose is: a kind of cut-out chamfering one lathe tool, comprise handle of a knife and rake face, it is characterized in that: main cutting edge is set before rake face, the rake face minor flank crossing prismatic symmetrical with two become two symmetrical front cutting edges, article two, two symmetrical V-shaped grooves are set respectively on front cutting edge, and the limit radian of V-shaped groove is corresponding with the radian of added labor and materials pipe.
Main cutting edge is towards material pipe radial feed, withdrawing slightly after cutting off material pipe, and Y-axis is to the cut-out chamfering one lathe tool on mobile lathe saddle, and the V-shaped groove that utilizes front cutting edge carries out chamfer machining to rib inside and outside cutting off the two ends section of rear material pipe.This lathe cutter structure is firm, easy to use, and flexible operation is changed different lathe tools while avoiding chamfering.This cutting way has avoided that the equipment cost that in background technology, multi-knife-head form is brought is high, the tight distortion of material pipe clamp is large, and the problem that maintenance is frequent, production efficiency is low.
Its preferred version is:
Described V-shaped groove be take rake face as starting point, approach with main cutting edge, and the degree of depth of V-shaped groove is successively decreased, width is gradually little, the A/F of V-shaped groove is greater than the wall thickness of added labor and materials pipe, with the distance of main cutting edge be 1-9mm, in order to dodge material end surfaces, front clearance symmetrical below front cutting edge is 1 °-30 °.The size of its chamfering, by the A/F of ground V-shaped groove, the size of front clearance, and how many decisions of the left and right depth of cut.The degree of depth of V-shaped groove is successively decreased, and is arcuation extension forward, can hide the end face of material pipe, is convenient to cutting.
A kind of clamped one time of above-mentioned cut-out chamfering one lathe tool that adopts cuts off the pipe cutting machine of chamfering simultaneously, comprise: support, be fixedly installed on motor reducer and cylinder axis on support, the output shaft end of motor reducer is connected with shaft coupling, and be connected with the left end pillow block of cylinder axis by shaft coupling, it is characterized in that: the mesopore piston, cone wedge ejector sleeve, some cone wedge pipes and the axle head cover that on cylinder axis, set gradually clamping cylinder, cone wedge pipe arranges undercut, cone wedge ejector sleeve is connected by screw secondary connection with some cone wedge pipes, and C type circle is set on the conical head of junction; On the lengthening support of support, install and send pipe cylinder and cylinder seat, material pipe is through the internal diameter of the no inner-ring bearing in piping support seat and brake, outer surface through cone wedge pipe and cone wedge ejector sleeve, at the piston of clamping cylinder, under the promotion of conical head, outer swollen material pipe clamp of C shape circle is tightly firm, and makes it together to rotate with cylinder axis; Two supporting bases are set on support, two sliding axles are set between two supporting bases, on two sliding axles, some slides are set, each slide is fastened on lathe saddle in slide plane by screw, each lathe saddle is fixedly installed one and cuts off chamfering one lathe tool, and the undercut that cuts off the chamfering one lathe tool cone wedge pipe inner with material pipe is corresponding; Operation knife rest is corresponding to material pipe, cut off the main cutting edge of chamfering one lathe tool after undercut inscribe fracture pipe, in the operation of withdrawing backhaul, operation slide moves, be arranged on and cut off the monosymmetric V-shaped groove of chamfering one lathe tool front cutting edge, complete the processing to material pipe otch both ends of the surface chamfering.
Be fixedly installed on the revolution of the motor reducer on support between 10-500 rev/min, the output shaft end of motor reducer is connected with shaft coupling, and is connected with the left end pillow block of cylinder axis by shaft coupling.The left end outer surface of cylinder axis is through the left end cap that has mesopore and position limiting structure clamping cylinder.Clamping cylinder is to have the end cap of base aperture to clamp at cylinder barrel two ends by 4 pull bars, and is fixed on the double-acting cylinder on support.Or with many piston-cylinders of connecting, to increase motive force.The outer surface of cylinder axis is the same with pillow block, is axially provided with keyway, and right-hand member is provided with annular groove, and cylinder axis is by solid bar or by steel pipe processing and manufacturing.Also can in cylinder central siphon, piston be set.Mesopore piston is installed on cylinder axis, and the end of thread of mesopore piston clamps the piston of clamping cylinder by round nut.The outer surface of mesopore piston, passes from the mesopore of clamping cylinder right end cap.The inside of clamping cylinder and mesopore piston, is all provided with guide ring and rotary sealing.The top of mesopore piston (right-hand member), be provided with annular groove and fixing threaded hole that semicircle shaft coupling is installed, then be arranged on successively on the outer surface of cylinder axis and have thrust bearing, inside is provided with the cone wedge ejector sleeve of key, no inner-ring bearing in axle supporting base above being arranged on support, pass, conical head is towards front (right side), several cone wedge pipes are then installed, axle head cover is finally installed before elastic spring, semicircle shaft coupling strides across thrust bearing, by screw, be fixed on the annular groove platform of mesopore piston right-hand member, accomplishing is not affecting under the prerequisite of thrust bearing and the rotation of cone wedge ejector sleeve, three is linked togather.The cone wedge ejector sleeve that no inner-ring bearing mesopore in axle supporting base passes, can radial rotary with cylinder axis, can move axially again, forms second of cylinder axis supporting-point.A circle key of C shape circle, through a circle keyway of conical head, is inserted in the keyway of cylinder axis, is sleeved on the conical head of cone wedge ejector sleeve and cone wedge pipe.Send pipe cylinder and cylinder seat to be arranged on and lengthen on support, material pipe, through the internal diameter of the no inner-ring bearing in piping support seat and brake, is through the outer surface of cone wedge pipe and cone wedge ejector sleeve.Under the piston of clamping cylinder and the promotion of conical head, outer swollen material pipe clamp of C shape circle is tightly firm, has realized material bore is produced to mechanical booster, and made it together to rotate with cylinder axis, and guarantee after cutting off chamfering, the internal diameter of every section of material pipe has more than one C shape circle in clamping.More than one piping support seat is fixedly installed on the lengthening support being connected with support, and cylinder axis is formed to the 3rd supporting-point.More than one slide, through two sliding axles, be arranged between two supporting bases, screw is fastened on more than one lathe saddle in slide plane, and each is provided with one and cuts off chamfering one lathe tool above lathe saddle, the lathe tool on operation knife rest, cut off after material pipe, in the operation of withdrawing backhaul, be arranged on and cut off the monosymmetric V-shaped groove of chamfering one lathe tool front cutting edge, completed the processing to rib chamfering inside and outside otch both ends of the surface simultaneously.Being arranged on V-arrangement fork shaft bearing on the tube one-way cylinder of piping support seat side beats the material pipe of rotation to reduce, be arranged on the braking one-way cylinder that send the brake above pipe cylinder rod, under the direct control of 3 position-5 way, two-bit triplet and shuttle valve, completed give, the program of material returned pipe.Its one-way cylinder also available electromagnetic brake substitutes, clamping cylinder and tube cylinder, at two-position five-way valve, be under master's control, completed and clamped tube and pine folder, moved back the program of leaning on, after making to clamp, could rotate by starter motor by pneumatic-to-current converter, clamping cylinder pneumatic control also can change hydraulic control into, to improve the clamping dynamics to material pipe.
Wherein preferred version is:
The pipe external diameter of described cone wedge ejector sleeve is less than the internal diameter of material pipe, end connects mesopore piston by semicircle shaft coupling, the end of cone wedge ejector sleeve is provided with the cannelure being connected with semicircle shaft coupling, endoporus is axially provided with elongated keyway and inner groove, the conical head on top offers first lap head keyway, a circle key of C shape circle, is arranged in the keyway that cylinder axis offers through a circle keyway.Under the piston of clamping cylinder and the promotion of conical head, outer swollen material pipe clamp of C shape circle is tightly firm, has realized material bore is produced to mechanical booster, and made it together to rotate with cylinder axis.
On the conical surface of the conical head on the pipe external diameter top of described cone wedge pipe, offer the second circle keyway, the bore of cone wedge pipe is axially provided with screw auxiliary connection groove, rear end face is provided with limiting stand, is connected by screw the secondary screw auxiliary connection groove that passes and connects together between cone wedge ejector sleeve and adjacent two cone wedge pipes.Can, according to the length of material pipe, a plurality of cone wedge pipes be set.On the conical surface of the conical head of the pipe external diameter of cone wedge pipe, offer equally a circle keyway endoporus and be axially provided with screw auxiliary connection groove, the cone angle of its conical head is greater than 25 °, rear end face is provided with limiting stand, between cone wedge ejector sleeve and adjacent two cone wedge pipes, being connected by screw the secondary screw auxiliary connection groove that passes connects together, bore the length of wedge pipe and configure quantity with the combination of C shape circle, determine according to the length of institute's blank pipe and the intensity of cylinder axis.
The centre of the pipe external diameter surface of described cone wedge pipe is provided with a undercut, and bore is provided with inner groove, and growing way size is got at its undercut two ends, and degree of depth 2-15mm, on the middle tube wall of cone wedge pipe, is provided with two adjusting holes of adjusting screw auxiliary connection.Undercut is got growing way size and is referred to that its length on pipe external diameter surface is as far as possible long, expands the size range of cutting off processing, improves working (machining) efficiency.The cut-out chamfering one lathe tool that each lathe saddle is installed is above corresponding in the processing of cutting off chamfering with undercut, the lathe tool on operation knife rest.In undercut, complete cut-out, avoid cutting off chamfering one lathe tool and the collision of cone wedge pipe, simple to operation, machining accuracy is high, is convenient to collect cutting swarf.
The circle internal diameter that described C shape is enclosed is less than the external diameter of conical head, and described C shape circle circle center position is extended with a circle key, and the distance between a circle key and other end circle tail is 5-50mm, and a side is provided with side plane, and the external diameter surface that encloses (12) C shape is provided with Non-slip material.The cross section of C shape circle is that circular, polygon or circle are mutually excessive with plane, encloses internal diameter and is less than conical head or external diameter to store the retraction elasticity dynamics of self.When material exits pipe, rely on self elasticity dynamics retraction of C shape circle, from the inner pine folder of material pipe, so that take out pipe.Non-slip material is comprised of a plurality of continuous semi arches or concave station, and the spacing between semi arch or concave station is 0.1-10mm, and the external diameter of the blade of formation can be set to flat sword face, and Non-slip material can also adopt other shapes except above-mentioned shape.
The two ends of two described sliding axles are provided with supporting base, and the side of slide is provided with through hole and the self-lubricating bearing that two sliding axles are installed, and the upper plane layout of slide has two set bolts that lathe saddle is installed, and slide is provided with location structure on sliding axle.The object that two sliding axles are set is: reduce the frictional force of slide, also available dovetail groove guide rail replaces.The effect of location structure is lathe saddle to be fixed on sliding axle, so that material pipe is cut off to processing, guards against deviations, and improves length machining accuracy.
On described support, scale frame is installed, supporting base is supporting hinged outer tube, the outer surface of outer tube, being provided with the green lattice corresponding with boring wedge pipe, undercut prints, the opening part of inner sleeve is fixed with Steel Ruler, Steel Ruler can be at outer tube axis to quick sliding and location, and radially 45 ° of directions are rotated.Can be on scale frame eye-catching size marking, as green lattice print or the guide of other colors under, be convenient to adjust lathe saddle, improve machining accuracy.
The side of described piping support seat arranges the V-arrangement fork shaft bearing that tube one-way cylinder drives, and V-arrangement fork shaft bearing acts on material tube-surface makes the material pipe of rotation reduce the amplitude of beating.Further improve machining accuracy.
The beneficial effects of the utility model are: cut off the main cutting edge of chamfering one lathe tool towards material pipe radial feed, manage slightly after withdrawing cutting off material, Y-axis, to the cut-out chamfering one lathe tool on mobile lathe saddle, utilizes the V-shaped groove of front cutting edge to carry out chamfer machining to cutting off the inside and outside rib of two end faces of rear material pipe.The object that a plurality of slides, lathe saddle and lathe tool are set is in order to improve working (machining) efficiency.This lathe cutter structure is firm, easy to use, and flexible operation is changed different lathe tools while avoiding chamfering.This cutting way has avoided that the equipment cost that in background technology, multi-knife-head form is brought is high, the tight distortion of material pipe clamp is large, and the problem that maintenance is frequent, production efficiency is low.
Adopt the clamped one time of above-mentioned cut-out chamfering one lathe tool to cut off the pipe cutting machine of chamfering simultaneously, can be being now manually main control, change sensing and electronic position identification, AC servo control, numerical control mobile device and pneumatic hydraulic actuator etc. into, to improve the automaticity of pipe cutting machine self.After globality is optimized, clamped one time of the present utility model cuts off the pipe cutting machine of chamfering simultaneously:
One, can accomplish on an equipment, in clamped one time, can a people operate above simultaneously, length is cut off multistage, in the way retreating at cut-out chamfering one lathe tool, rib inside and outside the both ends of the surface of otch is carried out to chamfering simultaneously, reduced round material pipe in the past with cut off transfer, the carrying in chamfer machining and the damage that clamping brings repeatedly, improved production efficiency and product quality;
Two, take the internal diameter of clamping circle material pipe is the benchmark that cuts off chamfering, accomplish that machining benchmark overlaps with working standard, the center line perpendicularity that makes to cut off end face and pipe is high, reduced the poor impact on malalignment of material thickness of pipe wall, reduced in the past because clamping the infringement of thin-wall circular material pipe external diameter to the circularity precision of pipe;
Three, take high efficiency turner processing and the general processing component of standard component as main, reduced the cost of device fabrication and maintenance.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is knife rest of the present utility model and scale frame structural perspective;
Fig. 3 is material pipe rotary positioning structure stereogram of the present utility model;
Fig. 4 is cut-out chamfering one lathe tool stereogram of the present utility model;
Fig. 5 is C shape circle stereogram of the present utility model;
Fig. 6 is cone wedge ejector sleeve stereogram of the present utility model;
Fig. 7 is cone wedge pipe stereogram of the present utility model;
In figure: 1 support; 2 motor reducers; 3 shaft couplings; 4 cylinder axis; 5 clamping cylinders; 6 mesopore pistons; 7 semicircle shaft couplings; 8 thrust bearings; 9 cone wedge ejector sleeves; 9.1 front end face; 9.2 elongated keyways; 9.3 conical head; A 9.4 circle keyway; 9.5 adjusting hole; 9.6 pipe external diameters; 9.7 inner groove; 9.8 bore; 9.9 annular groove; 9.10 rear end face; 10 axle supporting bases; 11 keys; 12C shape circle; 12.1 blades; 12.2 cutter groove; A 12.3 circle key; 12.4 circle tail; 12.5 circle internal diameter; 12.6 side planes; 13 cone wedge pipes; 13.1 front end faces; 13.2 bores; A 13.3 circle keyway; 13.4 screw auxiliary connection grooves; 13.5 conical heads; 13.6 adjusting holes; 13.7 undercuts; 13.8 pipe external diameter; 13.9 inner grooves; 13.10 rear end faces; 13.11 limiting stands; 14 screw auxiliary connections; 15 material pipes; 16 scale frames; 16.1 supporting bases; 16.2 outer tubes; 16.3 green lattice print; 16.4 inner sleeves; 16.5 Steel Ruler; 17 axle head covers; 18 elastic springs; 19 lengthen support; 20 piping support seats; 20.1 no inner-ring bearings; 21 tube one-way cylinders; 21.1V shape fork shaft bearing; 22 braking one-way cylinders; 23 brakes; 24 send pipe cylinder; 25 cylinder seats; 26 3 position-5 way handle type air valves; 27 shuttle valves; 28 two-position three way handle type air valves; 29 cut off chamfering one lathe tool; 29.1 front cutting edges; 29.2V shape groove; 29.3 rake faces; 29.4 main cutting edges; 29.5 minor flanks; 29.6 front clearances; 29.7 limit radian; 29.8 handle of a knifes; 30 slides; 31 lathe saddles; 31.1 screws; 32 sliding axles; 32.1 supporting bases; 33 two-position five-way handle type air valves; 34 pneumatic-to-current converters.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Embodiment 1:
As shown in Figure 4, a kind of cut-out chamfering one lathe tool, comprise handle of a knife 29.8, rake face 29.3 arranges main cutting edge 29.4, the crossing rib of rake face 29.3 and two symmetrical minor flanks 29.5 arranges respectively two symmetrical front cutting edges 29.1, article two, front cutting edge 29.1 arranges respectively symmetrical two V-shaped grooves 29.2, and the limit radian 29.7 of V-shaped groove 29.2 is corresponding with the radian of added labor and materials pipe 15.
Operation lathe saddle makes main cutting edge towards material pipe radial feed, manage slightly after withdrawing cutting off material, Y-axis is to the cut-out chamfering one lathe tool on mobile lathe saddle, utilizes V-shaped groove on front cutting edge to carry out chamfer machining to rib inside and outside cutting off the two ends section of rear material pipe.This lathe cutter structure is firm, easy to use, and flexible operation is changed different lathe tools while avoiding chamfering.This cutting way has avoided that the equipment cost that in background technology, multi-knife-head form is brought is high, the tight distortion of material pipe clamp is large, and the problem that maintenance is frequent, production efficiency is low.
Embodiment 2:
On the basis of embodiment 1, V-shaped groove 29.2 be take rake face 29.3 as starting point, approach with main cutting edge 29.4, and the degree of depth of V-shaped groove 29.2 is successively decreased, width is gradually little, and the A/F of V-shaped groove 29.2 is greater than the wall thickness of added labor and materials pipe 15, with the distance of main cutting edge 29.4 be 1-9mm, in order to dodge material end surfaces, front clearance 29.6 symmetrical below front cutting edge is 1 °-30 °.
The size of its chamfering, by the A/F of ground V-shaped groove, the size of front clearance, and how many decisions of the left and right depth of cut.
Embodiment 3:
On the basis of embodiment 1,2, cut off the rake face 29.3 of chamfering one lathe tool 29, intersect formed two symmetrical front cutting edges 29.1 with two symmetrical minor flanks 29.5, by place, cutter the place ahead, be tilted to down, symmetrical be provided with two gradually little V-shaped grooves 29.2, form the limit radian 29.7 of V-shaped groove, managed 15 radian with cuts off material corresponding.
The A/F of the V-shaped groove 29.2 that the rake face 29.3 of take is starting point, is greater than the wall thickness of institute's blank pipe 15, with the distance of main cutting edge 29.4 be 1-9mm, symmetrical front clearance 29.6 is 1 °-30 °.
Embodiment 4:
A kind of clamped one time of above-mentioned cut-out chamfering one lathe tool cuts off the pipe cutting machine of chamfering simultaneously, comprise: support 1, be fixedly installed on motor reducer 2 and cylinder axis 4 on support 1, the output shaft end of motor reducer 2 is connected with shaft coupling 3, and is connected with the left end pillow block of cylinder axis 4 by shaft coupling 3.On cylinder axis 4, set gradually mesopore piston 6, cone wedge ejector sleeve 9, some cone wedge pipes 13 and the axle head cover 17 of clamping cylinder 5, cone wedge pipe 13 arranges undercut 13.7, the front end face 9.1 of cone wedge ejector sleeve 9 is concordant with the rear end face 13.10 of cone wedge pipe 13, axle head overlap 17 be arranged on cylinder axis 4 tops (right-hand member) wire loop before.Cone wedge ejector sleeve 9 is connected by screw secondary 14 with some cone wedge pipes 13 and is connected, and C type circle 12 is set on the conical head of junction; On the lengthening support 19 of support 1, install and send pipe cylinder 24 and cylinder seat 25, material pipe 15 is through the no inner-ring bearing 20.1 in piping support seat 20 and the internal diameter of brake 23, outer surface through cone wedge pipe 13 and cone wedge ejector sleeve 9, at the piston of clamping cylinder 5, under the promotion of conical head, the outer swollen of C shape circle 12 clamps material pipe 15 firmly, and makes it together to rotate with cylinder axis 4; Support 1 arranges two supporting bases 32.1, two sliding axles 32 are set between two supporting bases 32.1, some slides 30 are set on two sliding axles 32, each slide 30 is fastened on lathe saddle 31 in slide 30 planes by screw 31.1, each lathe saddle 31 is fixedly installed one and cuts off chamfering one lathe tool 29, and the operating position that cuts off chamfering one lathe tool 29 is corresponding with the undercut 13.7 of the cone wedge pipe 13 of material pipe 15 inside.
During use, operation knife rest 31 is corresponding to material pipe 15, cut off the main cutting edge 29.4 of chamfering one lathe tool 29 after undercut 13.7 inscribe fracture pipes 15, in the operation of withdrawing backhaul, left and right promotes slide 30 and moves axially, be arranged on and cut off the monosymmetric V-shaped groove 29.2 of chamfering one lathe tool 29 front cutting edge 29.1, complete the processing to material pipe 15 otch both ends of the surface chamferings.
This pipe cutting machine, without the material pipe of tune midway in processing and exchange device more, from operation first one is cut off chamfer cutter, can arrange as required many of length cut-outs in the disposable clamping of internal diameter, otch both ends of the surface is carried out to interior outside chamfer machining simultaneously.
Embodiment 5:
On the basis of embodiment 4, as shown in Figure 1, clamped one time cuts off the pipe cutting machine of chamfering simultaneously, comprise: support 1, be fixedly installed the motor reducer 2 on support 1, the output shaft end of motor reducer 2 is connected with shaft coupling 3, and is connected with the left end pillow block of cylinder axis 4 by shaft coupling 3, the left end outer surface of cylinder axis 4, through the left end cap that has mesopore and position limiting structure clamping cylinder 5.Clamping cylinder 5 is to have the end cap of base aperture to clamp at cylinder barrel two ends by 4 pull bars, and be fixed on the double-acting cylinder on support 1, the outer surface of cylinder axis 4 is the same with pillow block, axially be provided with keyway, right-hand member is provided with annular groove, cylinder axis 4 or by steel pipe processing and manufacturing, mesopore piston 6 is installed on cylinder axis 4, the end of thread of mesopore piston 6 clamps the piston of clamping cylinder 5 by round nut, and the outer surface of mesopore piston 6 passes from the mesopore of clamping cylinder 5 right end caps.The inside of clamping cylinder 5 and mesopore piston 6, guide ring and rotary sealing are all installed, the right-hand member of mesopore piston 6, be provided with annular groove and fixing threaded hole that semicircle shaft coupling 7 is installed, then be arranged on successively on the outer surface of cylinder axis 4 and have thrust bearing 8, inside is provided with the cone wedge ejector sleeve 9 of key 11, no inner-ring bearing in axle supporting base 10 above being arranged on support 1, pass, conical head is towards the right side, several cone wedge pipes 13 are then installed, the C shape circle that has numerous cutter grooves 12.2, its side plane 12.6 leans against on the rear end face 13.10 of cone wedge pipe 13 and the end face of axle head cover, it is concordant that the front end face 13.1 of cone wedge pipe and axle head overlap 17 rear ends, being provided with of elastic spring 18 is beneficial to dismounting and installs.Semicircle shaft coupling 7 strides across thrust bearing 8, is bolted on the annular groove platform of mesopore piston 6 right-hand members, accomplishes, not affecting under the prerequisite of thrust bearing 8 and 9 rotations of cone wedge ejector sleeve, three to be linked togather.The cone wedge ejector sleeve 9 that no inner-ring bearing mesopore in axle supporting base 10 passes, can radial rotary, can move axially again, forms second of cylinder axis 4 supporting-point.
Embodiment 6:
At embodiment 4, on 5 basis, as Fig. 1, 6, shown in 7, rear end face 13.10 contacts with the C shape circle 12 above being enclosed within conical head 9.3, the pipe external diameter 9.6 of cone wedge ejector sleeve 9 is less than the internal diameter of material pipe 15, end connects mesopore piston 6 by semicircle shaft coupling 7, the end (left end) of cone wedge ejector sleeve 9 is provided with the cannelure 9.9 being connected with semicircle shaft coupling 7, rear end face 9.10 leans on mutually with thrust bearing, bore 9.8 is axially provided with elongated keyway 9.2 and inner groove 9.7, pipe external diameter 9.6 is provided with adjusting hole 9.5 above, the conical head 9.3 on top offers first lap head keyway 9.4, a circle key 12.3 of C shape circle 12, through a circle keyway 9.4, be arranged in the keyway that cylinder axis 4 offers.
Adjustment is arranged on the position limiting structure on described clamping cylinder 5 left end caps, to control C shape circle 12, makes it have retreats and the swollen starting point of entering the shortest.
On the conical surface of the conical head 13.5 on pipe external diameter 13.8 tops of cone wedge pipe 13, offer the second circle keyway 13.3, the bore 13.2 of cone wedge pipe 13 is axially provided with screw auxiliary connection groove 13.4, rear end face 13.10 is provided with limiting stand 13.11, is connected by screw secondary 14 and passes screw auxiliary connection groove 13.4 and connect together between cone wedge ejector sleeve 9 and adjacent two cone wedge pipes 13.
The centre on pipe external diameter 13.8 surfaces of cone wedge pipe 13 is provided with a undercut 13.7, and bore 13.2 is provided with inner groove 13.9, and growing way size is got at its undercut two ends, distance will be grown, degree of depth 2-15mm, on the middle tube wall of cone wedge pipe 13, is provided with two adjusting holes 13.6 of adjusting screw auxiliary connection.Undercut is got growing way size and is referred to that its length on pipe external diameter surface is as far as possible long, expands the size range of cutting off processing, improves working (machining) efficiency.
Embodiment 7:
On the basis of embodiment 4-6, as shown in Figure 1,5, the circle internal diameter 12.5 of C shape circle 12 is less than the external diameter of conical head, described C shape circle circle center position is extended with a circle key 12.3, distance between a circle key and other end circle tail 12.4 is 5-50mm, one side is provided with side plane 12.6, at the external diameter surface of C shape circle 12, is provided with Non-slip material.
A circle key 12.3 of C shape circle 12, a circle keyway 9.4 and a circle keyway 13.3 through the conical surface, be inserted in the keyway of cylinder axis 4, is sleeved on the conical surface of cone wedge ejector sleeve 9, conical head 9.3 and cone wedge pipe 13 and conical head 13.5.Send pipe cylinder 24 and cylinder seat 25 to be arranged on and lengthen on support 19, material pipe 15 is through the no inner-ring bearing 20.1 in piping support seat 20 and the internal diameter of brake 23, through the outer surface of cone wedge pipe 13 and cone wedge ejector sleeve 9.At the piston of clamping cylinder 5, under the promotion of conical head, the outer swollen of C shape circle 12 clamps firmly and realized material bore generation mechanical booster expecting to manage 15, and make it together to rotate with cylinder axis 4, more than one piping support seat 20 is fixedly installed on the lengthening support 19 being connected with support 1, and cylinder axis 4 is formed to the 3rd supporting-point.
The cross section of C shape circle 12 is that circle, square polygon or circle and plane are mutually excessive, circle internal diameter 12.5 is less than the external diameter of conical head 13.5 or 9.3, to store the retraction elasticity dynamics of self, described C shape circle circle center position is extended with a circle key 12.3, distance between a circle key and other end circle tail 12.4 is 5-50mm, and wherein the external diameter surface at C shape circle 12 is provided with Non-slip material.
Non-slip material is comprised of a plurality of continuous semi arches or concave station, and the spacing between semi arch or concave station is 0.1-5mm, and the external diameter of the blade 12.1 of formation can be set to flat sword face.
Embodiment 8:
On the basis of embodiment 4-7, as shown in Figure 1, 2, the two ends of two sliding axles 32 are provided with supporting base 32.1, the side of slide 30 is provided with through hole and the self-lubricating bearing that two sliding axles 32 are installed, the upper plane layout of slide 30 has two set bolts 31.1 that lathe saddle 31 is installed, and slide 30 is provided with location structure on sliding axle 32.
More than one slide 30, through two sliding axles 32, be arranged between two supporting bases 32.1, screw 31.1 is fastened on more than one lathe saddle 31 in the plane of slide 30, each lathe saddle 31 is provided with one above and cuts off chamfering one lathe tool 29, under the guide of the green lattice seal 16.3 of scale frame 16, the undercut 13.7 of corresponding cone wedge pipe 13, operation knife rest 31, it is characterized in that: after undercut 13.7 inscribe fracture pipes 15, in the operation of withdrawing backhaul, be arranged on and cut off the monosymmetric V-shaped groove 29.2 of chamfering one lathe tool 29 front cutting edge 29.1, completed the processing to rib chamfering inside and outside otch both ends of the surface simultaneously.
Embodiment 9:
On the basis of embodiment 4-8, as shown in Figure 1, 2, scale frame 16 is installed on support 1, supporting base 16.1 is supporting hinged outer tube 16.2, the outer surface of outer tube 16.2, is provided with the green lattice corresponding with boring wedge pipe 9, undercut 13.7 and prints 16.3, and the opening part of inner sleeve 16.4 is fixed with Steel Ruler 16.5, Steel Ruler 16.5 can be in outer tube 16.2 axially quick sliding and location, and radially 45 ° of directions are rotated.
Embodiment 10:
On the basis of embodiment 4-9, as shown in Figure 1, the side of described piping support seat 20 arranges the V-arrangement fork shaft bearing 21.1 that tube one-way cylinder 21 drives, and V-arrangement fork shaft bearing 21.1 acts on the surface of expecting pipe 15 and makes the material pipe 15 of rotation reduce the amplitude of beating.
Being arranged on V-arrangement fork shaft bearing 21.1 on the tube one-way cylinder 21 of piping support seat 20 sides beats the material pipe 15 of rotation to reduce, be arranged on and send pipe cylinder 24, the braking one-way cylinder 22 of the brake 23 above cylinder rod, at 3 position-5 way handle type air valve 26, two-bit triplet handle type air valve 28, under the direct control of shuttle valve 27, completed and sent, the program of material returned pipe, clamping cylinder 5 and tube cylinder 21, at two-position five-way valve handle type air valve 33, be under master's control, clamping tube and pine folder have been completed, move back the program of leaning on, pneumatic-to-current converter 34, after making to clamp, could rotate by starter motor, the pneumatic control of clamping cylinder also can change hydraulic control into, to improve the clamping dynamics to material pipe.
Processing and operating process are described below:
1, long material to be cut is managed to 15 from pipe cutting machine right-hand member, in the hole of piping support seat 20 no inner-ring bearings 20.1, pierce into, and surpass the position of brake 23, push-and-pull two- bit triplet 28, and 3 position-5 way 26 handle type air valves, control the one-way cylinder 22 in brake and send pipe cylinder 24, the left end of material pipe 15, deliver to a preferred position of measuring starting point that cuts off on cone wedge ejector sleeve 9.
2, promote two five-ways, 33 handle type air valves left, control the piston of clamping cylinder 5, by mesopore piston 6, thrust bearing 8 and cone wedge ejector sleeve 9, the conical head that promotes cone wedge pipe 13 moves right, by C shape circle 12, material pipe 15 is clamped firmly, the V-type forked axle bearing 21.1 of having controlled tube one-way cylinder 21 relies on material pipe 15, and starter motor reductor 1 rotation simultaneously.
3, according to length and the quantity that will cut off material pipe, on contrast scale 16 outer tubes 16.2, green lattice print 16.3 length range, from selected material pipe 15 left side starting points, operation lathe saddle 31 makes car cut off chamfering one lathe tool 29, in green lattice print undercut 13.7 length, depth bounds of 16.3 correspondences, cut off the several material pipe 15 of length.
4, cutting off material pipe, in the way that operation lathe saddle 31 retreats, cutting off chamfering one lathe tool 29.Front cutting edge 29.1 both sides, are greater than V-shaped groove 29.2 openings of material pipe 15 wall thickness, aim at the wall thickness of end face, according to chamfer dimesion requirement, control lathe saddle 31, allow lathe tool 29 left and right rely on the both ends of the surface of material pipe 15, complete chamfering after the former road of lathe tool return.The size of its chamfering, by width, the degree of depth, the size of front clearance and how many decisions of the left and right depth of cut of ground V-shaped groove opening.
5, after cutting off chamfering and completing, promote two-position five-way 33 handle type air valves to the right, motor reducer 1 stall, tube one-way cylinder 21 retreats, the piston of clamping cylinder 5 is to left movement, and pulls semicircle shaft coupling 7 and screw auxiliary connection 14 by mesopore piston 6, the retreating of cone wedge ejector sleeve 9 and cone wedge pipe 13 conical heads, the retraction voluntarily of C shape circle 12, loose material folding pipe 15.
6, promote the handle type air valve of two-position three way 28 and 3 position-5 way 26 to the right, control and to send pipe cylinder 24, drive material pipe 15 to retreat to the right, from axle, unload the material pipe 15 of all cut-outs.
If 7 one people operate above many lathe saddles and process simultaneously, working (machining) efficiency is higher.
Above embodiment is only for illustration of the utility model, but not to restriction of the present utility model, person skilled in the relevant technique, in the situation that not departing from spirit and scope of the present utility model, can also make various conversion or modification, therefore all technical schemes that are equal to also should belong to category of the present utility model, should be limited by each claim.

Claims (10)

1. one kind is cut off chamfering one lathe tool, comprise handle of a knife (29.8) and rake face (29.3), it is characterized in that: main cutting edge (29.4) is set before rake face (29.3), rake face (29.3) minor flank (29.5) the crossing prismatic symmetrical with two become two symmetrical front cutting edges (29.1), article two, symmetrical two V-shaped grooves (29.2) are set respectively on front cutting edge (29.1), and the limit radian (29.7) of V-shaped groove (29.2) is corresponding with the radian of added labor and materials pipe (15).
2. cut-out chamfering one lathe tool according to claim 1, it is characterized in that: it is starting point that described V-shaped groove (29.2) be take rake face (29.3), approach with main cutting edge (29.4), and the degree of depth of V-shaped groove (29.2) is successively decreased, width is gradually little, the A/F of V-shaped groove (29.2) is greater than the wall thickness of added labor and materials pipe (15), with the distance of main cutting edge (29.4) be 1-9mm, front cutting edge (29.1) below symmetrical front clearance (29.6) is 1 °-30 °.
3. one kind adopts the clamped one time that cuts off chamfering one lathe tool described in claim 1 to cut off the pipe cutting machine of chamfering simultaneously, comprise: support (1), be fixedly installed on motor reducer (2) and cylinder axis (4) on support (1), the output shaft end of motor reducer (2) is connected with shaft coupling (3), and be connected with the left end pillow block of cylinder axis (4) by shaft coupling (3), it is characterized in that: the mesopore piston (6) that sets gradually clamping cylinder (5) on cylinder axis (4), cone wedge ejector sleeve (9), some cone wedge pipes (13) and axle head cover (17), cone wedge pipe (13) arranges undercut (13.7), cone wedge ejector sleeve (9) is connected by screw pair (14) with some cone wedge pipes (13) and is connected, and C type circle (12) is set on the conical head of junction,
The upper installation of lengthening support (19) of support (1) sent pipe cylinder (24) and cylinder seat (25), material pipe (15) is through the no inner-ring bearing in piping support seat (20) and the internal diameter of brake (23), outer surface through cone wedge pipe (13) and cone wedge ejector sleeve (9), at the piston of clamping cylinder (5), under the promotion of conical head, the outer swollen of C shape circle (12) clamps material pipe (15) firmly, and makes it together to rotate with cylinder axis (4);
Two supporting bases (32.1) are set on support (1), two sliding axles (32) are set between two supporting bases (32.1), some slides (30) are set on two sliding axles (32), each slide (30) is fastened on lathe saddle (31) in the plane of slide (30) by screw (31.1), each lathe saddle (31) is fixedly installed one and cuts off chamfering one lathe tool (29), and the undercut (13.7) that cuts off chamfering one lathe tool (29) the cone wedge pipe (13) inner with material pipe (15) in processing is corresponding;
Operation lathe saddle (31) is corresponding to material pipe (15), cut off the main cutting edge (29.4) of chamfering one lathe tool (29) after undercut (13.7) inscribe fracture pipe (15), in the operation of withdrawing backhaul, moving sliding base (30), be arranged on and cut off the monosymmetric V-shaped groove of chamfering one lathe tool (29) front cutting edge (29.1) (29.2), complete the processing to the inside and outside chamfering of material pipe (15) otch both ends of the surface.
4. clamped one time according to claim 3 cuts off the pipe cutting machine of chamfering simultaneously, it is characterized in that: the pipe external diameter (9.6) of described cone wedge ejector sleeve (9) is less than the internal diameter of material pipe (15), end connects thrust bearing (8) and mesopore piston (6) by semicircle shaft coupling (7), the end of cone wedge ejector sleeve (9) is provided with the cannelure (9.9) being connected with semicircle shaft coupling (7), endoporus is axially provided with elongated keyway (9.2) and inner groove (9.7), the conical head on top (9.3) offers first lap head keyway (9.4), a circle key (12.3) of C shape circle (12), through a circle keyway (9.4), by key (11), be arranged in the keyway that cylinder axis (4) offers.
5. clamped one time according to claim 3 cuts off the pipe cutting machine of chamfering simultaneously, it is characterized in that: on the conical surface of the conical head (13.5) on pipe external diameter (13.8) top of described cone wedge pipe (13), offer the second circle keyway (13.3), the bore (13.2) of cone wedge pipe (13) is axially provided with screw auxiliary connection groove (13.4), rear end face (13.10) is provided with limiting stand (13.11), between cone wedge ejector sleeve (9) and adjacent two cone wedge pipes (13), being connected by screw pair (14) passes screw auxiliary connection groove (13.4) and connects together.
6. according to the clamped one time described in claim 3,4 or 5, cut off the pipe cutting machine of chamfering simultaneously, it is characterized in that: the centre on pipe external diameter (13.8) surface of described cone wedge pipe (13) is provided with a undercut (13.7), bore (13.2) is provided with inner groove (13.9), growing way size is got at its undercut two ends, degree of depth 2-15mm, on the middle tube wall of cone wedge pipe (13), be provided with two adjusting holes (13.6) of adjusting screw auxiliary connection.
7. clamped one time according to claim 3 cuts off the pipe cutting machine of chamfering simultaneously, it is characterized in that: the circle internal diameter (12.5) of described C shape circle (12) is less than the external diameter of conical head, described C shape circle circle center position is extended with a circle key (12.3), distance between a circle key and other end circle tail (12.4) is 5-50mm, one side is provided with side plane (12.6), and the external diameter surface that encloses (12) C shape is provided with Non-slip material.
8. clamped one time according to claim 3 cuts off the pipe cutting machine of chamfering simultaneously, it is characterized in that: the two ends of described two sliding axles (32), be provided with supporting base (32.1), the side of slide (30) is provided with through hole and the self-lubricating bearing that two sliding axles (32) are installed, the upper plane layout of slide (30) has two set bolts (31.1) of installation lathe saddle (31), and slide (30) is provided with location structure on sliding axle (32).
9. clamped one time according to claim 3 cuts off the pipe cutting machine of chamfering simultaneously, it is characterized in that: scale frame (16) is installed on described support (1), supporting base (16.1) is supporting hinged outer tube (16.2), the outer surface of outer tube (16.2), be provided with the green lattice corresponding with boring wedge pipe (9), undercut (13.7) and print (16.3), the opening part of inner sleeve (16.4) is fixed with Steel Ruler (16.5), Steel Ruler (16.5) can be in outer tube (16.2) axially quick sliding and location, and radially 45 ° of directions are rotated.
10. clamped one time according to claim 3 cuts off the pipe cutting machine of chamfering simultaneously, it is characterized in that: the side of described piping support seat (20) arranges the V-arrangement fork shaft bearing (21.1) that tube one-way cylinder (21) drives, V-arrangement fork shaft bearing (21.1) acts on the surface of material pipe (15), makes the material pipe (15) of rotation reduce the amplitude of beating.
CN201320588694.6U 2013-09-23 2013-09-23 Cutting and chamfering integrated lathe tool and pipe cutter capable of clamping, cutting and chamfering at one time Withdrawn - After Issue CN203459695U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103480872A (en) * 2013-09-23 2014-01-01 柳燕明 Cutting-off and chamfering integrated turning tool and one-step clamping, cutting-off and chamfering pipe cutter

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103480872A (en) * 2013-09-23 2014-01-01 柳燕明 Cutting-off and chamfering integrated turning tool and one-step clamping, cutting-off and chamfering pipe cutter
CN103480872B (en) * 2013-09-23 2016-08-10 柳燕明 Cut off chamfering one lathe tool and the pipe cutting machine of clamped one time cut-out chamfering simultaneously

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