CN203456796U - Broadsword fixture for replacing single insulator of duplex insulator string during power failure - Google Patents
Broadsword fixture for replacing single insulator of duplex insulator string during power failure Download PDFInfo
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Abstract
本实用新型公开了一种用于停电更换双联绝缘子串单片绝缘子的大刀卡具,包括大刀卡、U形环、第一连板、第一丝杠、闭式卡具、第二丝杠和第二连板,其特征在于上述各部件依次首尾相连。本实用新型的有益效果是:线路检修人员在更换任意一只瓷瓶时不用松弛整串瓷瓶,只需将大刀卡与闭式卡具组合即可完成更换工作,增强了作业的可操作性,大大缩短了高空作业时间,提高了作业安全性;使得闭式卡具在使用时不再受限。并且,本实用新型工具操作轻便、通用性好、安全可靠。
The utility model discloses a big knife fixture for replacing double-connected insulator string single-piece insulators in power failure, which comprises a big knife clamp, a U-shaped ring, a first connecting plate, a first lead screw, a closed fixture, and a second lead screw and the second connecting plate, which are characterized in that the above-mentioned components are connected end to end in sequence. The beneficial effect of the utility model is that the line maintenance personnel do not need to loosen the whole series of porcelain bottles when replacing any porcelain bottle, and only need to combine the big knife card with the closed clamp to complete the replacement work, which enhances the operability of the operation and greatly It shortens the time of high-altitude operation and improves the safety of operation; it makes the use of closed clamps no longer restricted. Moreover, the tool of the utility model is easy to operate, has good versatility, and is safe and reliable.
Description
技术领域technical field
本实用新型涉及一种用于输电线路停电检修作业时的通用工具,具体地说是一种通用大刀卡具,可应用于输电线路停电检修时双联绝缘子串中任意单片(或多片)的更换。The utility model relates to a general tool used for power outage inspection and maintenance of power transmission lines, in particular to a general-purpose large knife fixture, which can be applied to any single piece (or multiple pieces) in double insulator strings during power outage maintenance of power transmission lines replacement.
背景技术Background technique
在输电线路绝缘设备中,玻璃绝缘子以其耐电弧、耐振动、机械强度高、几何尺寸小、重量轻等优点而被广泛应用于高压输电线路上。据统计在杭州高压电网中,95%以上的耐张串都使用玻璃绝缘子。且近年来,随着杭州电网电力负荷的逐年增加,新线路以每年上百公里的速度增长,铁塔数量日益增多。天气的复杂多变(打雷)、地形的错综复杂(高山、多雷区),使输电线路受雷击的概率呈逐年增加的趋势,随之玻璃绝缘子发生自爆的数量也相应增多,因此更换雷击、破损的绝缘子数以百计,为了不影响输电线路正常运行,就必须在短时间内及时更换零值、低值或破损的绝缘子。通常,更换耐张双联玻璃绝缘子串某一只(非线序或担序第一只)及直线双联玻璃绝缘子串某一只污闪或自爆的绝缘子,需使用闭式卡具、葫芦等工具进行更换;更换耐张双联玻璃绝缘子串线序(担序)第一只或耐张双联玻璃绝缘子串整串时,需使用葫芦、托瓶架等工具进行更换;但目前线路中所采用的玻璃绝缘子型号种类繁多,且同一型号、同一厂家、不同批次的绝缘子钢帽其尺寸也有差异,使得现有闭式卡具在更换绝缘子过程中可能因卡具钳口过大或过小而无法卡住绝缘子的钢帽,从而无法进行更换。并且由于闭式卡具的长度一定,闭式卡具最多只能卡住四个玻璃绝缘子长度,导致有间隔的两个绝缘子需重复更换两次才能完成,造成作业人员高空劳动强度大,危险性高。同时由于闭式卡具是通过玻璃绝缘子的钢帽来承力的,使得绝缘子串的线序(担序)第一片绝缘子无法更换,导致闭式卡具的使用受到了很大限制,通用性实用性大打折扣。而对合成绝缘子的更换大多需使用葫芦、拖瓶架等笨重且大体积工具,检修人员携带不方便,增加了更换工作的复杂性。In the transmission line insulation equipment, glass insulators are widely used in high-voltage transmission lines due to their advantages such as arc resistance, vibration resistance, high mechanical strength, small geometric size, and light weight. According to statistics, in the Hangzhou high-voltage power grid, more than 95% of the tension strings use glass insulators. And in recent years, with the increase of the power load of the Hangzhou power grid year by year, new lines have grown at a rate of hundreds of kilometers per year, and the number of iron towers has increased day by day. The complex and changeable weather (thunderstorm) and the intricate terrain (high mountains, minefields) make the probability of transmission lines being struck by lightning increasing year by year, and the number of glass insulators self-exploding also increases accordingly. Therefore, replacement of lightning strikes, damaged There are hundreds of insulators. In order not to affect the normal operation of the transmission line, it is necessary to replace the zero-value, low-value or damaged insulators in a short time. Usually, the replacement of a certain insulator of a strain-resistant double-connected glass insulator string (non-line sequence or the first one in the sequence) and a certain pollution flashover or self-explosive insulator of a straight-line double-connected glass insulator string requires the use of closed clamps, hoists and other tools. Replacement; when replacing the first strain-resistant double-connected glass insulator string sequence (carrying sequence) or the entire string of strain-resistant double-connected glass insulators, tools such as gourds and bottle holders are required to replace them; however, there are many types of glass insulators used in the current line , and the same model, the same manufacturer, and different batches of insulator steel caps have different sizes, so that the existing closed clamps may not be able to clamp the steel caps of the insulators during the process of replacing the insulators due to the jaws of the clamps being too large or too small. cap and cannot be replaced. Moreover, due to the fixed length of the closed fixture, the closed fixture can only clamp the length of four glass insulators at most, resulting in two spaced insulators needing to be replaced twice to complete, resulting in high-altitude labor intensity and danger for operators. high. At the same time, since the closed clamp is supported by the steel cap of the glass insulator, the first insulator of the line sequence (carrying sequence) of the insulator string cannot be replaced, resulting in the use of the closed clamp being greatly restricted. Practicality is greatly reduced. Most of the replacement of synthetic insulators requires the use of bulky and bulky tools such as gourds and bottle racks, which are inconvenient for maintenance personnel to carry and increase the complexity of the replacement work.
发明内容Contents of the invention
本实用新型要解决的是现有技术存在的上述问题,旨在提供一种结构简单、实用高效、操作方便、使用安全适用于线路停电检修时一次性更换双联绝缘子串任意单片或多片的工具。The utility model aims to solve the above-mentioned problems existing in the prior art, and aims to provide a simple structure, practical and efficient, convenient operation, safe use, suitable for one-time replacement of any single or multiple pieces of double-connected insulator strings when the line is powered off for maintenance. Tool of.
为解决上述问题,本实用新型采用以下技术方案:用于停电更换双联绝缘子串单片绝缘子的大刀卡具,包括大刀卡、U形环、第一连板、第一丝杠、闭式卡具、第二丝杠和第二连板,其特征在于上述各部件依次首尾相连;所述的大刀卡1上设有用于连接所述U形环2的受力孔101、用于连接所述横担侧二联板8的检修孔105、以及主定位孔103和/或辅定位孔104;一个定位螺栓10择一穿入所述的主定位孔103或辅定位孔104,并与所述的横担侧二联板8的侧边配合。In order to solve the above-mentioned problems, the utility model adopts the following technical scheme: the big knife clamp used for replacing the double-connected insulator string single-chip insulator in a power failure, including the big knife clamp, U-shaped ring, the first connecting plate, the first lead screw, and the closed clamp tool, the second lead screw and the second connecting plate, which are characterized in that the above-mentioned components are connected end to end in turn; the said
本实用新型的用于停电更换双联绝缘子串单片绝缘子的大刀卡具,使用时,将大刀卡安装在横担侧二联板上,将第二连板的一端通过接头固定在横担侧二联板上,同时使闭式卡具置于被更换的绝缘子后面。收紧调节第一、第二丝杠,使定位螺栓与二联板侧边及连板受力,通过丝杠的收紧,使大刀卡与闭式卡具之间的间距逐渐缩短,绝缘子串即可呈松弛状态,从而达到检修人员更换绝缘子的目的。更换完成后反向调节丝杠,新安装的绝缘子串逐渐受力,荷载转移,完全受力后,即可拆除卡具等工具,更换工作完成。The utility model is used to replace the double insulator series monolithic insulator in power failure. When in use, the large knife is installed on the two connecting plates on the side of the cross arm, and one end of the second connecting plate is fixed on the side of the cross arm through a joint. At the same time, place the closed clamp behind the replaced insulator. Tighten and adjust the first and second lead screws, so that the positioning bolts and the side of the second connecting plate and the connecting plate are stressed. Through the tightening of the lead screws, the distance between the big knife clamp and the closed clamp is gradually shortened, and the insulator string It can be in a relaxed state, so as to achieve the purpose of maintenance personnel to replace the insulator. After the replacement is completed, reversely adjust the lead screw, the newly installed insulator string is gradually stressed, and the load is transferred. After the force is fully applied, tools such as clamps can be removed, and the replacement work is completed.
作为本实用新型的改进,所述的大刀卡上设有用于连接所述U形环的受力孔、用于连接横担侧二联板的检修孔和主定位孔,所述的主定位孔穿入定位螺栓,所述的定位螺栓与所述的横担侧二联板的侧边配合形成受力支点。As an improvement of the present utility model, the said large knife card is provided with a force-bearing hole for connecting the U-shaped ring, an inspection hole and a main positioning hole for connecting the two connecting plates on the side of the cross arm, and the main positioning hole is The positioning bolts are penetrated, and the positioning bolts cooperate with the sides of the two connecting plates on the cross-arm side to form a force-bearing fulcrum.
作为本实用新型的进一步改进,所述的大刀卡上还设有一个辅定位孔,所述的定位螺栓择一穿入所述的主定位孔或辅定位孔与所述横担侧二联板侧边的不同位置处配合形成受力支点。上述结构是考虑到二联板多种样式,且各个厂家加工的同一联板型号尺寸不统一,大刀卡采用主定位孔、辅定位孔的双孔设计。保证了所有型号的联板均可调节、定位、安装,且不会出现卡具卡臂与其他金具相碰的现象。As a further improvement of the present utility model, an auxiliary positioning hole is also provided on the large knife card, and the positioning bolt is selected to penetrate into the main positioning hole or the auxiliary positioning hole and the two connecting plates on the side of the cross arm. Different positions on the side cooperate to form a force-bearing fulcrum. The above-mentioned structure is to consider the multiple styles of the two-joint board, and the size of the same joint board processed by each manufacturer is not uniform. The large knife card adopts the double-hole design of the main positioning hole and the auxiliary positioning hole. It is guaranteed that all types of connecting plates can be adjusted, positioned and installed, and there will be no collision between the clamp arm and other fittings.
作为本实用新型的再进一步改进,所述的大刀卡的上下表面开设有凹槽,可减轻大刀卡的自身重量。As a further improvement of the utility model, the upper and lower surfaces of the knife card are provided with grooves, which can reduce the weight of the knife card itself.
作为本实用新型的再进一步改进,所述的大刀卡采用分体式两片对称设计,从而保证大刀卡与联板紧密相连,受力后不晃动,承力稳定。As a further improvement of the utility model, the knife card adopts a split two-piece symmetrical design, so as to ensure that the knife card is closely connected with the connecting plate, does not shake after being stressed, and has stable force bearing.
作为本实用新型的再进一步改进,所述的大刀卡上下两片均为圆弧状设计,以此来增强大刀卡的强度,抵抗因拉力引起的变形。As a further improvement of the utility model, the upper and lower pieces of the knife card are designed in an arc shape, so as to enhance the strength of the knife card and resist deformation caused by pulling force.
作为本实用新型的更进一步改进,所述的大刀卡采用LC4铝合金材料的整体锻造,进一步提高卡具的机械强度。As a further improvement of the utility model, the said big knife clamp adopts integral forging of LC4 aluminum alloy material, which further improves the mechanical strength of the clamp.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1、由于独特的结构设计,线路检修人员在更换耐张双联玻璃绝缘子串线序(担序)第一只瓷瓶时不用松弛整串瓷瓶,只需将大刀卡与闭式卡具组合即可完成更换工作,增强了作业的可操作性,大大缩短了高空作业时间,提高了作业安全性;使得闭式卡具在使用时不再受限。1. Due to the unique structural design, line maintenance personnel do not need to loosen the whole series of porcelain bottles when replacing the first porcelain bottle of the strain-resistant double-connected glass insulator string sequence (carrying sequence), and only need to combine the big knife card with the closed clamp to complete the replacement work , enhance the operability of the operation, greatly shorten the time of high-altitude operation, and improve the safety of the operation; the closed fixture is no longer restricted in use.
2、针对更换双联玻璃绝缘子串时的作业特点,检修人员运用此工具可以更换双联任意类型的绝缘子,包括双联绝缘子串的任意一片或多片,扩大了作业的实用范围。2. According to the operation characteristics when replacing double-connected glass insulator strings, maintenance personnel can use this tool to replace any type of double-connected insulators, including any one or more pieces of double-connected insulator strings, which expands the practical scope of the operation.
3、由于本实用新型工具操作轻便、通用性好、安全可靠,减少了检修人员杆上作业时间,降低了高空作业的危险性,将会为其推广应用奠定坚实的基础。3. Because the tool of the utility model is easy to operate, has good versatility, and is safe and reliable, it reduces the working time of maintenance personnel on the pole and reduces the danger of high-altitude operations, which will lay a solid foundation for its popularization and application.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described.
图1是本实用新型用于停电更换双联绝缘子串单片绝缘子的大刀卡具的结构示意图。Fig. 1 is a schematic diagram of the structure of the utility model for the replacement of double-connected insulator string single-chip insulators.
图2是本实用新型大刀卡的结构示意图。Fig. 2 is a structural schematic diagram of the large knife card of the present invention.
图3是本实用新型的使用状态示意图。Fig. 3 is a schematic diagram of the use state of the utility model.
具体实施方式Detailed ways
参照图1,本实用新型的用于停电更换双联绝缘子串单片绝缘子的大刀卡具,包括大刀卡1、U形环2、第一连板3、第一丝杠4、闭式卡具5、第二丝杠6和第二连板7,上述各部件依次首尾相连。Referring to Fig. 1, the utility model is used for replacing double insulator string monolithic insulators in a power failure. 5. The
所述的大刀卡1采用分体式上下两片对称设计。所述的大刀卡采用LC4铝合金材料的整体锻造,进一步提高卡具的机械强度。Described
结合图2,所述的大刀卡1上设有用于连接所述U形环2的受力孔101、用于连接横担侧二联板8的检修孔105、主定位孔103和辅定位孔104。定位螺栓10择一穿入所述的大刀卡上下两片的主定位孔103或辅定位孔104后与所述横担侧二联板8侧边的不同位置处配合形成受力支点,保证了所有型号的二联板均可安装、定位和调节,且不会出现卡具卡臂与其他金具相碰的现象。Referring to Fig. 2, the
所述的大刀卡1的上下表面开设有凹槽102,以减轻大刀卡的自身重量。The upper and lower surfaces of the
结合图3,本实用新型的工作原理如下:In conjunction with Fig. 3, the working principle of the present utility model is as follows:
1、用螺栓11依次穿入上片大刀卡1的检修孔105、横担侧二联板8的检修孔和下片大刀卡1的检修孔105后用螺母旋紧;用定位螺栓10依次穿入上下片大刀卡的定位孔103后用螺母旋紧,使定位螺栓10靠置于横担侧二联板8的的侧面;用螺栓12依次穿入上片大刀卡受力孔101、U形环2和下片大刀卡1的受力孔101后用螺母旋紧;调节螺栓10、螺栓11和螺栓12的长度,保持大刀卡卡臂与二联板水平。1. Use
2、在U形环2后依次连接第一丝杠4、闭式卡具5、第二丝杠6和第二连板7,通过接头13将第二连板7的另一端连接到二联板8;同时使闭式卡具5置于被更换的绝缘子后面。2. After the U-shaped
3、将U形环2与葫芦相连。3. Connect the
4、调节一对丝杠4和6,大刀卡1绕其检修孔105转动,定位螺栓10与二联板8形成受力支点,大刀卡1的受力孔101通过U形环2与丝杆连接,同时收紧丝杆4和6使绝缘子9串呈松弛状态,检修人员开始更换绝缘子。4. Adjust a pair of
5、更换完成后反向调节一对丝杠4和6,使新安装的绝缘子串逐渐受力,完成荷载转移过程,完全受力后,即可拆除卡具等工具,更换工作完成。5. After the replacement is completed, reversely adjust a pair of
应该理解到的是:上述实施例只是对本实用新型的说明,而不是对本实用新型的限制,任何不超出本实用新型实质精神范围内的实用新型创造,均落入本实用新型的保护范围之内。It should be understood that: the above-mentioned embodiment is only an illustration of the utility model, rather than a limitation of the utility model, and any utility model creation within the scope of the essential spirit of the utility model all falls within the protection scope of the utility model .
Claims (4)
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| CN104201602A (en) * | 2014-07-25 | 2014-12-10 | 国网上海市电力公司 | Charged replacement method for whole string of insulators of ultra-high-voltage transmission line, and hardware fitting thereof |
| CN104201606A (en) * | 2014-07-25 | 2014-12-10 | 国网上海市电力公司 | Separating clamp for 500KV strain insulator string |
| CN105932599A (en) * | 2016-06-17 | 2016-09-07 | 国网湖南省电力公司带电作业中心 | Tool set capable of replacing insulator chain of ultra-high-voltage transmission line under electrified state and use method for tool set |
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| CN107342553A (en) * | 2017-04-14 | 2017-11-10 | 国家电网公司 | A kind of the replacing fixture and replacing options of straight line duplex V insulator strings |
| CN107465145A (en) * | 2017-09-13 | 2017-12-12 | 国网辽宁省电力有限公司鞍山供电公司 | A kind of operating method and special mould clamp for changing first self-destruction insulator |
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| CN113809680A (en) * | 2021-09-26 | 2021-12-17 | 中国能源建设集团湖南省电力设计院有限公司 | Extra-high voltage strain tower end porcelain insulator replacement auxiliary device and using method thereof |
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| CN104201602A (en) * | 2014-07-25 | 2014-12-10 | 国网上海市电力公司 | Charged replacement method for whole string of insulators of ultra-high-voltage transmission line, and hardware fitting thereof |
| CN104201606A (en) * | 2014-07-25 | 2014-12-10 | 国网上海市电力公司 | Separating clamp for 500KV strain insulator string |
| CN104201602B (en) * | 2014-07-25 | 2016-08-31 | 国网上海市电力公司 | A kind of UHV transmission line bunch of insulator charged for replacement method and gold utensil thereof |
| CN105932599A (en) * | 2016-06-17 | 2016-09-07 | 国网湖南省电力公司带电作业中心 | Tool set capable of replacing insulator chain of ultra-high-voltage transmission line under electrified state and use method for tool set |
| CN106300141A (en) * | 2016-09-23 | 2017-01-04 | 国网湖北省电力公司检修公司 | A kind of isolator hot-line replacing instrument and method |
| CN107342553A (en) * | 2017-04-14 | 2017-11-10 | 国家电网公司 | A kind of the replacing fixture and replacing options of straight line duplex V insulator strings |
| CN107342553B (en) * | 2017-04-14 | 2022-12-02 | 国家电网公司 | A replacement jig and replacement method for straight-line double-connected V-series insulators |
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| CN108462099A (en) * | 2018-02-27 | 2018-08-28 | 国家电网公司 | One kind ± 800kV extra high voltage line double-linkage double-hanging-point pendulous string isolator replacing options |
| CN113809680A (en) * | 2021-09-26 | 2021-12-17 | 中国能源建设集团湖南省电力设计院有限公司 | Extra-high voltage strain tower end porcelain insulator replacement auxiliary device and using method thereof |
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