CN203441489U - Supporting and guiding device for walking part of coal winning machine - Google Patents
Supporting and guiding device for walking part of coal winning machine Download PDFInfo
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- CN203441489U CN203441489U CN201320547661.7U CN201320547661U CN203441489U CN 203441489 U CN203441489 U CN 203441489U CN 201320547661 U CN201320547661 U CN 201320547661U CN 203441489 U CN203441489 U CN 203441489U
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Abstract
本实用新型专利涉及采煤机械领域,特别是涉及一种采煤机行走部支撑与导向装置,属于煤矿开采设备领域。本实用新型通过在原有采煤机上增加若干个支撑滑靴与非导向滑靴,减小采煤机行走部单个支撑滑靴与单个导向滑靴的受力,从而改善行走轮与齿轨的啮合状态,增加支撑滑靴、导向滑靴、行走轮与齿轨及相关零部件的使用寿命,降低机器故障率,同时,在非导向滑靴上设置了易于更换的耐磨装置,既节约了采煤成本,又提高了采煤效率。本实用新型原理简单,结构巧妙合理,工作效果好,运行安全可靠。
The utility model patent relates to the field of coal mining machinery, in particular to a support and guide device for the walking part of a coal mining machine, which belongs to the field of coal mining equipment. The utility model reduces the stress of a single support slide shoe and a single guide slide shoe in the walking part of the coal mining machine by adding several support slide shoes and non-guidance slide shoes to the original coal mining machine, thereby improving the meshing of the walking wheel and the gear rail State, increase the service life of support shoes, guide shoes, traveling wheels and gear rails and related parts, reduce machine failure rate, at the same time, install wear-resistant devices that are easy to replace on non-guide shoes, which not only saves Coal cost, and improved coal mining efficiency. The utility model has simple principle, ingenious and reasonable structure, good working effect and safe and reliable operation.
Description
技术领域 technical field
本发明专利涉及采煤机械领域,特别是涉及一种采煤机行走部支撑与导向装置。 The patent of the present invention relates to the field of coal mining machinery, in particular to a support and guide device for the traveling part of a coal mining machine.
背景技术 Background technique
目前,采煤机牵引系统采用两驱系统,采煤机靠近煤壁一侧为两个支撑滑靴,另一侧为两个导向滑靴。由于煤田地质构造不规则, 在一个采区内煤层厚度和倾角常有起伏变化, 采煤机在工作过程中,行走部受力情况极为复杂,行走机构经常发生各种故障,如行走轮断齿、导向滑靴异常磨损等,既影响生产又降低了设备的使用寿命,给生产企业造成了很大的损失,变相地提高了采煤成本,影响国民经济的正常发展。目前,导向滑靴内侧均焊有一层耐磨层,当导向滑靴不能正常工作时,将导向滑靴拆下,重新堆焊或是直接报废,需要较长的更换与维修时间,严重降低了采煤效率。为了改善采煤机行走部受力状态,提高行走轮及导向滑靴等易损零件的使用寿命,提高采煤效率,对行走部的支撑及导向装置进行结构创新,势在必行。 At present, the traction system of the shearer adopts a two-wheel drive system. The side of the shearer close to the coal wall has two support shoes, and the other side has two guide shoes. Due to the irregular geological structure of the coal field, the thickness and inclination of the coal seam often fluctuate in a mining area. During the working process of the coal shearer, the force on the traveling part is extremely complicated, and various failures often occur in the traveling mechanism, such as broken teeth of the traveling wheel. , Abnormal wear of guide shoes, etc., both affect production and reduce the service life of equipment, causing great losses to production enterprises, increasing coal mining costs in disguise, and affecting the normal development of the national economy. At present, a wear-resistant layer is welded on the inner side of the guide shoe. When the guide shoe fails to work normally, the guide shoe is removed, re-surfacing or scrapped directly. It takes a long time for replacement and maintenance, which seriously reduces the coal mining efficiency. In order to improve the stress state of the walking part of the shearer, increase the service life of the wearing parts such as the traveling wheel and the guide shoe, and improve the coal mining efficiency, it is imperative to innovate the structure of the supporting and guiding device of the walking part.
发明内容 Contents of the invention
本实用新型专利的目的在于提供一种采煤机行走部支撑与导向装置,可以减小采煤机行走部单个支撑滑靴与单个导向滑靴的受力,从而改善行走轮与齿轨的啮合状态,增加支撑滑靴、导向滑靴、行走轮与齿轨及相关零部件的使用寿命,降低机器故障率,同时,能够方便易损的导向及非导向滑靴的更换,进而提高采煤效率。 The purpose of this utility model patent is to provide a support and guide device for the walking part of the coal mining machine, which can reduce the stress on the single support shoe and the single guide shoe of the walking part of the coal mining machine, thereby improving the engagement between the walking wheel and the rack state, increase the service life of support slide shoes, guide slide shoes, traveling wheels, gear rails and related parts, reduce machine failure rate, and at the same time, facilitate the replacement of vulnerable guide and non-guide slide shoes, thereby improving coal mining efficiency .
为达到上述发明目的,本实用新型采用如下构思: In order to achieve the above-mentioned purpose of the invention, the utility model adopts following design:
在传统采煤机装有支撑滑靴一侧,在两个支撑滑靴中间再增加若干个相同的支撑滑靴,在安装有导向滑靴的一侧,在两个导向滑靴中间增加若干只起支撑作用,不起导向作用的非导向滑靴。 On the side of the traditional shearer equipped with support slide shoes, add several same support slide shoes between the two support slide shoes, and on the side where the guide slide shoes are installed, add several pieces between the two guide slide shoes A non-guiding shoe that acts as a support but not a guide.
为达到上述目的,本实用新型采用如下的技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:
一种采煤机行走部支撑与导向装置,包含若干个支撑滑靴,两个导向滑靴及若干个非导向滑靴、若干个耐磨装置、若干个挡板、若干个连接螺钉。非导向滑靴可由现有导向滑靴进行改进得到,其与现有导向滑靴不同之处在于:非导向滑靴沿着铅垂方向对称设置有两套易更换的耐磨装置、挡板及连接螺钉。非导向滑靴底面没有钩状结构,在其侧面开有两个类似U型的豁口,沿铅垂方向两侧对称分布,避免采煤机斜切进刀时齿轨与导向滑靴产生干涉,非导向滑靴两端面钻有若干螺纹孔,内侧顶部沿着牵引方向对称设置有不通的安装槽,沿着铅垂方向一侧一个,安装槽表面为弧面,安装槽内安装耐磨装置,耐磨板一侧端面与安装槽不通一侧内侧面接触,安装槽底部有若干一定深度的圆形盲孔,用来安装弹簧。耐磨装置由耐磨板及若干弹簧组成,为防止耐磨板与非导向滑靴沿着采煤机前进方向发生相对移动,在非导向滑靴两端面各安装一个挡板,其外形为矩形,挡板下端面略高于耐磨板下端面,挡板上有若干圆形通孔,螺钉穿过挡板上的圆形通孔与滑靴端面的螺钉孔相连。耐磨板使用高耐磨材料,其与非导向滑靴接触面均为弧面,耐磨板顶部有若干个与安装槽底部圆形盲孔对应的圆形孔,用来安装弹簧。该耐磨装置同样可以应用在导向滑靴上。 A support and guide device for the running part of a coal mining machine, comprising several support slide shoes, two guide slide shoes and several non-guide slide shoes, several wear-resistant devices, several baffle plates, and several connecting screws. The non-guiding shoe can be obtained by improving the existing guiding shoe. The difference between it and the existing guiding shoe is that the non-guiding shoe is symmetrically provided with two sets of easily replaceable wear-resistant devices, baffles and Attach the screws. There is no hook-shaped structure on the bottom of the non-guiding shoe, and there are two U-shaped gaps on its side, which are symmetrically distributed on both sides along the vertical direction, so as to avoid interference between the rack and the guiding shoe when the shearer is cutting and feeding. There are a number of threaded holes drilled on both ends of the non-guiding shoe, and the top of the inner side is symmetrically provided with unreachable installation grooves along the traction direction, one along the vertical direction. The surface of the installation groove is an arc surface, and a wear-resistant device is installed in the installation groove. The end surface of one side of the wear-resistant plate is in contact with the inner surface of the impassable side of the installation groove, and there are several circular blind holes with a certain depth at the bottom of the installation groove for installing springs. The wear-resistant device is composed of a wear-resistant plate and a number of springs. In order to prevent the wear-resistant plate and the non-guiding shoe from moving relative to each other along the forward direction of the shearer, a baffle is installed on both ends of the non-guiding shoe, and its shape is rectangular. The lower end surface of the baffle plate is slightly higher than the lower end surface of the wear plate, and there are several circular through holes on the baffle plate, and the screws pass through the circular through holes on the baffle plate to be connected with the screw holes on the end surface of the sliding shoe. The wear-resistant plate is made of high wear-resistant material, and its contact surface with the non-guiding shoe is an arc surface. There are several circular holes on the top of the wear-resistant plate corresponding to the circular blind holes at the bottom of the installation groove for installing springs. The wear device can also be used on the guide shoe.
本发明的有益之处是:(1)可以改善原有两个支撑滑靴与两个导向滑靴的受力状态,同时,改善行走轮与齿轨啮合状态,提高行走部使用寿命,进而提高采煤生产效率,降低设备损耗和故障率;(2)增加了耐磨装置,当本发明中的非导向滑靴不能正常工作时,通过更换耐磨装置就可以使导向滑靴及非导向滑靴正常工作,且更换方便,降低了产品成本。因此,本发明具有一定的经济效益。 The advantages of the present invention are: (1) It can improve the stress state of the original two supporting shoes and the two guiding shoes, and at the same time, improve the meshing state of the traveling wheel and the gear rail, increase the service life of the traveling part, and further improve Coal mining production efficiency, reduce equipment loss and failure rate; (2) increase the wear-resistant device, when the non-guided shoe in the present invention does not work normally, the guide shoe and the non-guided shoe can be replaced by replacing the wear-resistant device. The boots work normally and are easy to replace, reducing product cost. Therefore, the present invention has certain economic benefits.
附图说明 Description of drawings
附图1为本发明装置中的非导向滑靴结构示意图,图2为现有导向滑靴剖视图,图3耐磨装置主视图,图4为耐磨装置俯视图,图5为挡板结构示意图,图6为本发明装置在采煤机中的实际应用示意图。其中,1为支撑滑靴,2为导向滑靴,3为非导向滑靴, 4为耐磨板,5为弹簧。
Accompanying
具体实施方式 Detailed ways
在传统采煤机装有支撑滑靴一侧,在两个支撑滑靴中间装两个相同的支撑滑靴1,在安装有导向滑靴的一侧,在两个导向滑靴2中间装两个只起支撑作用,不起导向作用的非导向滑靴3,非导向滑靴3底面没有钩状结构,在其侧面开有两个类似U型的豁口,沿铅垂方向两侧对称分布,避免采煤机斜切进刀时齿轨与非导向滑靴3产生干涉,非导向滑靴3沿着铅垂方向对称设置有两套易更换的耐磨装置、挡板及连接螺钉。非导向滑靴3两端面钻有若干螺纹孔,内侧顶部沿着牵引方向对称设置有不通的安装槽,沿着铅垂方向一侧一个,安装槽表面为弧面,安装槽内安装耐磨装置,耐磨板4一侧端面与安装槽不通一侧内侧面接触,安装槽底部有4个一定深度的圆形盲孔,用来安装弹簧。耐磨装置由耐磨板4及四个弹簧5组成,耐磨板4使用高耐磨材料,其与非导向滑靴3接触面均为弧面,耐磨板4顶部有4个与安装槽底部圆形盲孔对应的圆形孔,用来安装弹簧5。为防止耐磨板4与非导向滑靴3沿着采煤机前进方向发生相对移动,在非导向滑靴3两端面各安装一个挡板,挡板外形为矩形,挡板下端面略高于耐磨板3下端面,挡板上有若干圆形通孔,螺钉穿过挡板上的圆形通孔与非导向滑靴3端面的螺钉孔相连。
On the side of the traditional coal mining machine where the support slide shoes are installed, two identical
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103422856A (en) * | 2013-09-05 | 2013-12-04 | 黑龙江科技学院 | Supporting and guiding device of walking unit of coal cutter |
CN103775079A (en) * | 2014-01-13 | 2014-05-07 | 哈尔滨工程大学 | Non-guide foot of coal cutter |
CN112139632A (en) * | 2020-09-27 | 2020-12-29 | 郑州煤机智能工作面科技有限公司 | Remanufacturing method of guide sliding shoe |
-
2013
- 2013-09-05 CN CN201320547661.7U patent/CN203441489U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103422856A (en) * | 2013-09-05 | 2013-12-04 | 黑龙江科技学院 | Supporting and guiding device of walking unit of coal cutter |
CN103422856B (en) * | 2013-09-05 | 2016-08-17 | 黑龙江科技学院 | A kind of Walk Part of Shearer supports and guider |
CN103775079A (en) * | 2014-01-13 | 2014-05-07 | 哈尔滨工程大学 | Non-guide foot of coal cutter |
CN112139632A (en) * | 2020-09-27 | 2020-12-29 | 郑州煤机智能工作面科技有限公司 | Remanufacturing method of guide sliding shoe |
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