CN203438032U - Integrated auxiliary machine of crystal polishing and grinding system - Google Patents

Integrated auxiliary machine of crystal polishing and grinding system Download PDF

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Publication number
CN203438032U
CN203438032U CN201320511332.7U CN201320511332U CN203438032U CN 203438032 U CN203438032 U CN 203438032U CN 201320511332 U CN201320511332 U CN 201320511332U CN 203438032 U CN203438032 U CN 203438032U
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China
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rubber powder
aluminium
frame
aluminium row
framed bent
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CN201320511332.7U
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杨贵庭
周洪军
赵红源
彭犁祥
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杨贵庭
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Abstract

The utility model discloses an integrated auxiliary machine of a crystal polishing and grinding system. The integrated auxiliary machine can be matched with a traditional crystal polishing and grinding machine to achieve automatic production, can improve production efficiency and lower labor intensity and labor cost. The integrated auxiliary machine comprises a machine frame, a mechanical arm arranged on the machine frame, a feeding butting-joint sliding table mechanism arranged on the machine frame, a lower rubber powder box mechanism, a material discharging mechanism, an upper rubber powder box mechanism and an upper aluminum row mechanism. The rubber powder discharging box mechanism and the material discharging mechanism are arranged on the machine frame and located below the feeding butting-joint sliding table mechanism, and the upper rubber powder box mechanism and the upper aluminum row mechanism are arranged on the machine frame and located above the feeding butting-joint sliding table mechanism.

Description

The aggregation type auxiliary machine of crystal polishing system
Technical field
The utility model relates to crystal polishing field, is specifically related to a kind of aggregation type auxiliary machine of crystal polishing system.
Background technology
Crystal polishing machine is a kind of equipment that crystal blank is carried out to polishing processing.Traditional crystal polishing machine adopts artificial loading and blanking conventionally, and its course of work is as follows: first crystal blank is manually bonded on aluminium row's aluminium row needle tubing; Then aluminium row is fixedly installed to crystal polishing machine aluminium row mount pad on crystal blank is carried out to grinding and polishing; After half Surface Machining of crystal blank completes by taking out manually, and by aluminium row the crystal blank on half surface of grinding and polishing be docked on another aluminium row's aluminium row needle tubing (being about to the crystal blank surface binded of grinding and polishing on another aluminium row's aluminium row needle tubing), relay back crystal polishing machine and carry out second half surperficial polishing processing of crystal blank; After the grinding and polishing of crystal blank, aluminium row is taken off, then grinding and polishing crystal is carried out to blanking.Traditional crystal polishing machine adopts artificial loading and blanking conventionally, and not only cost of labor is high for it, labour intensity is large, and production efficiency low, there is handling safety hidden danger.
Further, the deficiency existing in order to solve traditional crystal polishing machine, some utility model people have carried out this improving and aluminium is arranged to feeding device, aluminium row's docking facilities and blanking device are integrated into the automatic crystal polished machine that forms a kind of brand new in crystal polishing machine.For example, China Patent Publication No. CN101758433A, open day on June 30th, 2010, the name that utility model is created is called full-automatic water-drill grinding and polishing machine, comprise manipulator, two groups of left and right grinding and polishing part, right grinding and polishing is partly provided with pearl station, between the two groups of grinding and polishing parts in left and right, be provided with left and right docking station and docking mechanism, left grinding and polishing is partly provided with lower pearl station.Although this current class automatic crystal polished machine can solve the deficiency that traditional crystal polishing machine exists, it has the following disadvantages:
It has abandoned current automatic crystal polished machine traditional crystal polishing machine equipment and lays equal stress on and newly design, but it is just simply arranged on feeding device, docking facilities and blanking device in two groups of grinding and polishing equipment, and cooperative mechanical hand is realized automatic production in the mode of continuous productive process; This not only makes, and its fabrication cycle is long, cost of manufacture is high, and floor space is wide; And cannot be applied on current existing traditional crystal polishing machine, solve the problem that existing traditional crystal polishing machine exists.
The more important thing is, feeding device, docking facilities and the blanking device of current automatic crystal polished machine on it is separate; Feeding device completes separately crystal material loading technique, and docking facilities completes separately crystal butt-joint process, and blanking device completes separately crystal blanking; This makes feeding device, docking facilities and the blanking device operating efficiency on automatic crystal polished machine be difficult to improve, and makes the complexity of controlling of automatic crystal polished machine.
Utility model content
The first object of the present utility model is that not only fabrication cycle is long, cost of manufacture is high in order to overcome existing automatic crystal polished machine, and floor space is wide; And cannot be applied on current existing traditional crystal polishing machine, solve the problem that existing traditional crystal polishing machine exists; A kind of aggregation type auxiliary machine of crystal polishing system is provided, it can coordinate traditional crystal polishing machine to form crystal automatic Polishing system, not only can effectively reduce the cycle of doing and the cost of manufacture of crystal automatic Polishing system, and greatly reduce the floor space of whole crystal automatic Polishing system, and further increase work efficiency.
Second object of the utility model on the first object basis is in order to overcome existing automatic crystal polished machine, its feeding device, docking facilities and blanking device are separate, this makes feeding device, docking facilities and the blanking device operating efficiency on automatic crystal polished machine be difficult to improve, and makes the complicated problem of controlling of automatic crystal polished machine; A kind of aggregation type auxiliary machine of crystal polishing system is provided, and its material loading, docking and blanking device can cooperatively interact material loading, docking and the technology for blanking of crystal, further improve the operating efficiency of crystal polishing system, and simplify the process of controlling.
The technical solution of the utility model is:
A kind of aggregation type auxiliary machine of crystal polishing system, comprise frame, be arranged on the material loading docking slipway mechanism in frame, be arranged in frame, be positioned at the lower rubber powder case structure of material loading docking slipway mechanism below and be positioned at the He Shanglvpai mechanism of gluing powder box mechanism that material loading docks slipway mechanism top; Described material loading docking slipway mechanism comprises the first translation guide rail being arranged in frame, the slide unit substrate that can move along the first translation guide rail, be arranged in frame for promoting the first push unit of slide unit substrate, be arranged on the blank magazine of slide unit substrate top, be arranged on the vibrator on blank magazine and be arranged on slide unit substrate the first lowering or hoisting gear for lifting blank magazine; On described slide unit substrate, be positioned at blank magazine below and be provided with row's material loading push rod, the bottom surface of described blank magazine is provided with some and material loading push rod and goes up material through hole one to one, described material loading push rod is plugged in corresponding upper material through hole, and the end face of material loading push rod is provided with the vertical hole that groove or aperture for accommodating crystal blank are less than crystal blank diameter; On described slide unit substrate, be positioned at blank magazine one side and be also provided with the rotary aluminum framed bent that can rotate around the shaft and the first motor for driving rotary aluminum framed bent to rotate, described rotary aluminum framed bent is provided with for aluminium row's lower aluminium row mounting structure is installed; And the slide unit substrate corresponding with rotary aluminum framed bent is provided with dodges breach; Described lower rubber powder case structure comprises and is arranged on the second translation guide rail in frame, can move and is positioned at the lower rubber powder box frame of blank magazine below and is arranged in frame for promoting the second push unit of lower rubber powder box frame along the second translation guide rail; Described lower rubber powder box frame top is provided with lower rubber powder box, and lower rubber powder box is positioned at rotary aluminum framed bent below, on lower rubber powder box frame, is also provided with the second lowering or hoisting gear for rubber powder box under lifting; Described gluing powder box mechanism comprises the 3rd translation guide rail being arranged in frame, can move and is positioned at the gluing powder box of blank magazine top and is arranged in frame for promoting the 3rd push unit of gluing powder box along the 3rd translation guide rail; Described Shang Lvpai mechanism comprises the first vertical guide being arranged in frame, can and be arranged in frame the 3rd lowering or hoisting gear for aluminium framed bent in lifting along the upper aluminium framed bent of the first vertical guide lifting, upper aluminium framed bent is provided with for aluminium row's upper aluminium row mounting structure is installed, and described upper aluminium framed bent can move to gluing powder box top along the first vertical guide; In described frame, be also provided with the aluminium row heater that is arranged on the aluminium row in upper and lower aluminium row mounting structure for heating.
The aggregation type auxiliary machine of this programme can coordinate traditional crystal polishing machine to realize the automatic loading/unloading of the crystal blank of traditional crystal polishing machine, and the docking of crystal blank (the crystal blank surface binded of grinding and polishing is arranged on needle tubing at another aluminium row's aluminium), thereby realize automated production, enhance productivity, reduce labour intensity and cost of labor; And because the aggregation type auxiliary machine of this programme coordinates traditional crystal polishing machine can form crystal automatic Polishing system, thereby can effectively reduce the cycle of doing and the cost of manufacture of crystal automatic Polishing system.
On the other hand, crystal blank material loading, docking and the blanking of this programme all complete on aggregation type auxiliary machine, and its material loading, docking and blanking device can cooperatively interact material loading, docking and the technology for blanking of crystal; Wherein Shang Lvpai mechanism not only can coordinate gluing powder box mechanism and material loading docking slipway mechanism, completes upper aluminium row's material loading (upper crystal blank); And Shang Lvpai mechanism can also coordinate material loading docking slipway mechanism to complete the butt-joint process (the episphere crystal of having polished is docked on lower aluminium row) between upper and lower aluminium row; And material loading docks the rotary aluminum framed bent in slipway mechanism, the first motor, the lower aluminium row of lower aluminium row's mounting structure and upper installation thereof not only can coordinate the butt-joint process between the upper and lower aluminium row of the drained one-tenth of aluminium; But also can coordinate blanking mechanism to complete blanking; This has not only reduced the floor space of crystal automatic Polishing system greatly, and has simplified crystal blank material loading, docking mechanism and control operation process, has further improved operating efficiency.
As preferably, in frame, be also provided with for picking and placeing aluminium row's manipulator, this manipulator comprises that being arranged on frame Shang Siping City moves guide rail, can Yan Siping City move the first translation seat stand that guide rail moves and be arranged in frame for promoting the 4th push unit of the first translation seat stand, described the first translation seat stand below is provided with lifting seat stand, and the first translation seat stand is provided with for driving the 4th lowering or hoisting gear of lifting seat stand lifting; Described lifting seat stand is provided with Yu Siping City and moves the 5th perpendicular translation guide rail of guide rail, can and be arranged on lifting seat stand for promoting the 5th push unit of the second translation seat stand along the second translation seat stand of the 5th translation guide rail translation; Described the second translation seat stand below is provided with electromagnet rotating seat, on the second translation seat stand, is also provided with the whirligig for rotary magnet rotating seat; On described electromagnet rotating seat, the relative both sides that are positioned at its rotating shaft are respectively equipped with for picking and placeing aluminium row's transition station, are respectively equipped with the electromagnet apparatus for Al adsorption row on two transition stations.
Because the manipulator of this programme has two transition stations, and two transition stations are arranged on the relative both sides of the rotating shaft of electromagnet rotating seat; In actual production process, in two transition stations, there is all the time an electromagnet apparatus on transition station in vacant state, electromagnet apparatus on another transition station adsorbs aluminium row, can make like this aggregation type auxiliary machine carry out continuously, put efficiently, dock with the aluminium row between crystal polishing machine.
As preferably, in frame, be also provided with blanking mechanism, this blanking mechanism comprises the blanking box of the upper end open that is positioned at rotary aluminum framed bent below and is arranged in frame the 5th lowering or hoisting gear for lifting blanking box; Described blanking box upper port place is provided with a pair of cylinder being parallel to each other, the shaft parallel of this cylinder and rotary aluminum framed bent; Two cylinder surfaces are provided with the bristle radially extending, described cylinder is by the rotating blanking box upper port that is arranged on of rotating shaft, between the rotating shaft of two cylinders, by gear, be connected with a joggle, be also provided with the second motor on described blanking box, the second motor is for driving the rotating shaft of a cylinder of two cylinders.
After in the lower aluminium row mounting structure that is placed in rotary aluminum framed bent arranged the aluminium of the good crystal of rubbing down by manipulator, can promote slide unit substrate by the first push unit and make the aluminium ranking of the good crystal of rubbing down directly over two cylinders; Then, by aluminium, arranging heater heats aluminium row; Follow again, the heating of aluminium row heater stop, the 5th lowering or hoisting gear drives blanking mechanism to rise, and the second driven by motor two cylinders rotate simultaneously, and the crystal of aluminium being arranged to upthrow milled by bristle carries out blanking, and then realizes automatic blanking.
As preferably, lower rubber powder case structure also comprises and is arranged in frame and the 6th translation guide rail paralleling with the second translation guide rail, can move and the rubber powder that is positioned at lower rubber powder box top is scraped installing rack and for promoting rubber powder, scraped the 6th push unit of installing rack along the 6th translation guide rail; Described rubber powder is scraped installing rack below and is provided with installing plate, rubber powder is scraped installing rack and is provided with the 6th lowering or hoisting gear for lifting installing plate, described installing plate below is provided with lower rubber powder and scrapes, this lower rubber powder is scraped by rotating shaft is rotating and is arranged on installing plate, and this rotating shaft and the second translation guide rail are perpendicular, lower rubber powder is scraped and is positioned at lower rubber powder box top; Described rubber powder is scraped installing rack and is provided with for driving lower rubber powder to scrape the lower swing mechanism around its shaft swing.
The lower rubber powder case structure of this programme is that aluminium on rotary aluminum framed bent row's aluminium row needle tubing carries out upper rubber powder, its course of work as: first, lower swing mechanism drive lower rubber powder scrape that rubber powder under oscillation adjustment is scraped and lower rubber powder box bottom surface between spacing; Then, the second push unit promotes lower rubber powder box, and in the process moving at lower rubber powder box, lower rubber powder is scraped the rubber powder in lower rubber powder box is struck off; Instantly after the rubber powder in rubber powder box strikes off, the 6th lowering or hoisting gear is scraped installing rack and rubber powder by rubber powder and is scraped and move to lower rubber powder box top, and by the 6th push unit rubber powder, scrapes installing rack and rubber powder and scrape and move to lower rubber powder box outside; Follow again, by the second lowering or hoisting gear, drive on lower rubber powder box frame and lower rubber powder box and move, thereby the aluminium row needle tubing completing the aluminium of setting is arranged down on rotary aluminum framed bent carries out upper rubber powder automatically.
As preferably, the cross section that lower rubber powder is scraped is isosceles triangle or isosceles trapezoid, and two waists scraped of lower rubber powder are symmetrically distributed in the both sides of the rotating shaft that lower rubber powder scrapes; Described lower swing mechanism comprises lower swing cylinder and lower link, the cylinder ends of described lower swing cylinder is hinged on rubber powder and scrapes on installing rack, the piston rod end of lower swing cylinder and one end of lower link are hinged, and the other end of lower link is fixed in the rotating shaft that lower rubber powder scrapes.
Lower rubber powder is scraped for the rubber powder in lower rubber powder box is struck off, but scrapes in the process that the rubber powder in lower rubber powder box is struck off and the rubber powder in lower rubber powder box can be scraped toward a side at lower rubber powder, thereby makes the rubber powder in lower rubber powder box be gathered in the side in lower rubber powder box; Thereby the cross section that plate scheme is scraped lower rubber powder is isosceles triangle or isosceles trapezoid, it can effectively address the above problem.The cross section of scraping due to lower rubber powder is isosceles triangle or isosceles trapezoid, and two waists scraped of lower rubber powder are symmetrically distributed in the both sides of the rotating shaft that lower rubber powder scrapes; At lower rubber powder, scrape and the rubber powder in lower rubber powder box is struck off to the alternately replacing of swaying direction that under the drive of operation Zhong, lower swing mechanism, rubber powder is scraped; Whenever the lower rubber powder of last time is scraped from a side toward opposite side the rubber powder in lower rubber powder box is struck off, descend rubber powder to scrape strikes off the rubber powder in lower rubber powder box toward contrary direction next time, so just can guarantee that the rubber powder in lower rubber powder box can not be gathered in the side in lower rubber powder box, can be fully used the rubber powder in rubber powder box.
As preferably, upper and lower aluminium row mounting structure comprises upper block, the lower block being arranged on respectively on aluminium framed bent and rotary aluminum framed bent and is arranged on block arranges with the limited block on lower block left side or right side with for detection of upper and lower aluminium the detecting sensor that the aluminium ranking of installing in mounting structure is put, and detecting sensor and limited block are positioned at the same side of block and lower block; Between described upper block and lower block, be formed for installing aluminium row's dovetail groove, described lower block is fixed on aluminium framed bent and rotary aluminum framed bent, described upper block comprises fixed stop and at least one active block stop, and described fixed stop is fixedly mounted on aluminium framed bent and rotary aluminum framed bent; Described active block stop is positioned at the same side of fixed stop, and above-mentioned limited block and active block stop are positioned at the relative both sides of fixed stop; Upper aluminium framed bent and rotary aluminum framed bent are provided with the vertical guide groove suitable with active block stop, and active block stop is slidably arranged on vertical guide groove, are respectively equipped with the 7th lowering or hoisting gear for lifting active block stop on described upper aluminium framed bent and rotary aluminum framed bent.
As preferably, the 3rd lowering or hoisting gear comprises and is arranged on the vertical cylinder of the 3rd in frame and distance caging device; The cylinder body lower end of the 3rd vertical cylinder is fixed in frame, the cylinder body two ends of the 3rd vertical cylinder are respectively equipped with the piston rod that extend out to cylinder body outside, the lower piston rod wherein arranging is down connected with upper aluminium framed bent, and the top of the upper piston rod arranging is upward provided with annular stop projection; Instantly the aluminium row's who installs in aluminium row mounting structure aluminium row needle tubing is when vertical state upward, and this aluminium row's the aluminium row upper end of needle tubing and the upper end of material loading push rod are in sustained height;
Described distance caging device comprises the spacing flat board on the cylinder deck that is arranged on the 3rd vertical cylinder, is arranged on upper piston rod one side the spacing riser paralleling with upper piston rod and is arranged on the flat-removing air cyclinder moving radially along upper piston rod for promoting spacing riser on spacing flat board; Described spacing flat board is provided with limiting through hole, and described upper piston rod is through this limiting through hole, and annular stop projection is positioned at spacing dull and stereotyped top; The lower end abutment of described spacing riser is at spacing dull and stereotyped upper surface, and towards a side of upper piston rod, is also provided with the groove of vertically stepping down on spacing riser.
Work is carried out in the position that need to be elevated to differing heights due to the aluminium row who installs in upper aluminium row mounting structure, when this aluminium row need to go up rubber powder, need to be down to gluing powder box top, when this aluminium row need to go up crystal blank, need to be down to blank magazine top, when this aluminium row need to be docked with the aluminium row who installs in lower aluminium row mounting structure, need to be down to the aluminium row top of installing in lower aluminium row mounting structure, thereby need to control the stroke of the 3rd lowering or hoisting gear, and the spacing complexity of controlling that not only increased of common sensor, and the control accuracy of stroke is difficult to guarantee, in order to guarantee control accuracy and the reliability of the lifting travel of the 3rd lowering or hoisting gear, the 3rd lowering or hoisting gear of this programme is by adopting mechanical position limitation structure to control, by annular stop projection, spacing flat board, spacing riser and flat-removing air cyclinder coordinate to realize to be controlled the lifting travel of the 3rd vertical cylinder, its specific works situation is as follows: when the aluminium row who installs in upper aluminium row mounting structure need to go up rubber powder, spacing riser is moved toward upper piston rod, and make upper piston rod be positioned at the groove of vertically stepping down of spacing riser, now the spacing between annular stop projection and spacing riser upper end is the stroke that moves down of the 3rd vertical cylinder, when the aluminium row's who installs in upper aluminium row mounting structure aluminium row needle tubing needs bonding crystal blank, spacing riser is moved to outside upper piston rod, now between annular stop projection and spacing flat board spacing be the stroke that moves down of the 3rd vertical cylinder.In addition, the aluminium row's who instantly installs in aluminium row mounting structure aluminium row needle tubing is when vertical state upward, and this aluminium row's the aluminium row upper end of needle tubing and the upper end of material loading push rod are in sustained height; This is conducive to simplify the Stroke Control of the 3rd vertical cylinder.
As preferably, aluminium row heater comprises aluminium row's heater and lower aluminium row heater, upper aluminium row heater comprises heating tube and is arranged in frame the 8th lowering or hoisting gear for heating tube in lifting, described upper heating tube parallels with the aluminium row who installs in upper aluminium row mounting structure, and near the aluminium row who installs in upper aluminium row mounting structure; Lower aluminium row heater comprise lower heating tube and be arranged on slide unit substrate for promote lower heating tube away from or near the 7th push unit of rotary aluminum framed bent, described lower heating tube is arranged and is paralleled with the aluminium of installing in lower aluminium row mounting structure.
In the aggregation type auxiliary machine course of work, because the aluminium of upper aluminium framed bent is arranged and need to be heated at the location status of differing heights; Thereby the upper heating tube of the upper aluminium of this programme row heater can carry out lifting by the 8th lowering or hoisting gear, to adapt to, the aluminium row in differing heights is heated; And the aluminium of rotary aluminum framed bent row needs to be rotated in the course of the work, thereby the lower heating tube of lower aluminium row heater can carry out translation by the 7th push unit, avoids interfering with lower heating tube in rotary aluminum framed bent rotary course.
As preferably, gluing powder box mechanism comprises that by rotating shaft, being rotatably arranged on upper rubber powder in frame scrapes and be arranged in frame for driving upper rubber powder to scrape the upper swing mechanism around its shaft swing, and upper rubber powder is scraped and is positioned at gluing powder box top; The cross section that upper rubber powder is scraped is isosceles triangle or isosceles trapezoid, and two waists scraped of upper rubber powder are symmetrically distributed in the both sides of the rotating shaft that rubber powder scrapes; Described upper swing mechanism comprises oscillating cylinder and upper connecting rod, and the cylinder ends of described upper oscillating cylinder is hinged in frame, and the piston rod end of upper oscillating cylinder and one end of upper connecting rod are hinged, and the other end of upper connecting rod is fixed in the rotating shaft that rubber powder scrapes.
As preferably, frame comprises the underframe that is frame structure, and the deck plate at underframe top is set, and is arranged on being the added of frame structure and being arranged on deck plate top and being positioned at added portal frame of deck plate top; Described lower rubber powder case structure is positioned at deck plate below, and on erecting bed panel bottom surface, the second translation guide rail of lower rubber powder case structure is arranged on deck plate bottom surface; Described material loading docking slipway mechanism is arranged on deck plate end face, and is positioned at portal frame, and is also provided with and dodges breach on the deck plate relative with dodging breach, and the first translation guide rail of material loading docking slipway mechanism is arranged on deck plate end face; He Shanglvpai mechanism of described gluing powder box mechanism is arranged on portal frame.
The beneficial effects of the utility model are: can coordinate traditional crystal polishing machine to form crystal automatic Polishing system, thereby realize automated production, enhance productivity, reduce labour intensity, cost of labor, and reduce the cycle of doing, cost of manufacture and the floor space of crystal automatic Polishing system; Meanwhile, further improve the operating efficiency of crystal polishing system, and simplify the process of controlling.
Accompanying drawing explanation
Fig. 1 is a kind of front view of the aggregation type auxiliary machine of crystal polishing system of the present utility model.
Fig. 2 is a kind of axonometric drawing of the aggregation type auxiliary machine of crystal polishing system of the present utility model.
Fig. 3 is that the aggregation type auxiliary machine of crystal polishing system of the present utility model is removed a kind of partial structurtes schematic diagram after added.
Fig. 4 is the front view of material loading docking slipway mechanism of the present utility model.
Fig. 5 is the axonometric drawing of material loading docking slipway mechanism of the present utility model.
Fig. 6 is a kind of structural representation of gluing powder box of the present utility model mechanism.
Fig. 7 is the partial enlarged drawing at A place in Fig. 3.
Fig. 8 is a kind of structural representation of lower rubber powder case structure of the present utility model.
Fig. 9 is a kind of structural representation of blanking mechanism of the present utility model.
Figure 10 is a kind of structural representation of manipulator of the present utility model.
The specific embodiment
Below in conjunction with accompanying drawing and the specific embodiment, the utility model is described in further detail:
As shown in Figure 1 and Figure 2, a kind of aggregation type auxiliary machine of crystal polishing system, comprises frame 1, is arranged on the manipulator 7 in frame, material loading docking slipway mechanism 4; Be arranged in frame, be positioned at lower rubber powder case structure 3 and the blanking mechanism 2 of material loading docking slipway mechanism below; Be arranged in frame, be positioned at the 6 He Shanglvpai mechanisms 5 of gluing powder box mechanism of material loading docking slipway mechanism top.Frame 1 comprises the underframe 1a that is frame structure, and the deck plate 1b at underframe top is set, and is arranged on the added 1c that is frame structure of deck plate top and is arranged on deck plate top and is positioned at added portal frame 1d.
As shown in Fig. 2, Fig. 3, Fig. 4, Fig. 5, material loading docking slipway mechanism 4 is arranged on deck plate 1b end face, and is positioned at portal frame 1d.Material loading docking slipway mechanism 4 comprises the first translation guide rail 41 of the deck plate 1b upper surface that is arranged on frame, the slide unit substrate 42 that can move along the first translation guide rail, be arranged in frame for promoting the first push unit 402 of slide unit substrate, be arranged on the blank magazine 44 of slide unit substrate 42 tops, be arranged on the vibrator 45 on blank magazine and be arranged on slide unit substrate the first lowering or hoisting gear 46 for lifting blank magazine.Slide unit substrate 42 is positioned at deck plate 1b top.The first translation guide rail consists of two single tracks that are parallel to each other.The first push unit is the first passing cylinder, and it is arranged on deck plate.The end face of slide unit substrate 42 is provided with the gripper shoe 47 that is fixed on slide unit substrate top by L shaped leg.Blank magazine 44 is arranged on gripper shoe top, and blank magazine bottom surface is provided with the first vertical guide pillar and the first Limit screw.Gripper shoe is provided with and the first guide pin bushing of the first vertical guide pillar adaptation and the first through hole coordinating with the first Limit screw.The first Limit screw is through the first through hole, and is positioned on the first Limit screw of gripper shoe below and is also provided with the first adjusting nut.The first lowering or hoisting gear in the present embodiment is lift cylinder.This lift cylinder is fixed in gripper shoe.Vibrator 45 is arranged on the bottom surface of blank magazine 44.On slide unit substrate 42, be positioned at blank magazine 44 belows and be provided with row's material loading push rod 48.This material loading push rod 48 can consist of following two kinds of structures: one, and on slide unit substrate, be positioned at blank magazine below and be provided with a benchmark busbar (being aluminium row), and the row of the aluminium on benchmark busbar needle tubing is upward; Above-mentioned material loading push rod consists of aluminium row needle tubing.Its two, material loading push rod is directly installed on slide unit substrate, and the end face of material loading push rod is provided with the groove for accommodating crystal blank.The bottom surface of blank magazine 44 is provided with some and material loading push rod 48 and goes up material through hole 49 one to one.Material loading push rod 48 is plugged in corresponding upper material through hole 49 from bottom to top.
On slide unit substrate 42, be positioned at blank magazine 44 1 sides and be also provided with the rotary aluminum framed bent 43 that can rotate around the shaft and the first motor 401 for driving rotary aluminum framed bent to rotate.Rotating shaft and the first translation guide rail 41 for rotary aluminum framed bent 43 are perpendicular.Rotating shaft on rotary aluminum framed bent 43 is fixed on slide unit substrate 42 by bearing block.Rotary aluminum framed bent is tabular.Rotary aluminum framed bent is provided with the lower aluminium row mounting structure (this lower aluminium row mounting structure is arranged the upper aluminium row mounting structure of mounting structure and Fig. 7 with reference to upper aluminium hereinafter) for aluminium row is installed.Lower aluminium row mounting structure is used for installing aluminium row 410, and the aluminium row who installs on lower aluminium row mounting structure parallels with the rotating shaft on it.Instantly the aluminium row's 410 who installs in aluminium row mounting structure aluminium row needle tubing is when vertical state upward, and this aluminium row's the aluminium row upper end of needle tubing and the upper end of material loading push rod 48 are in sustained height.On the slide unit substrate 42 corresponding with rotary aluminum framed bent 43 and deck plate, be equipped with and dodge breach 10.Lower aluminium row mounting structure comprises upper block, the lower block being arranged on rotary aluminum framed bent and is arranged on block arranges with the limited block on lower block left side or right side with for detection of upper and lower aluminium the detecting sensor that the aluminium ranking of installing in mounting structure is put, and detecting sensor and limited block are positioned at the same side of block and lower block.Limited block is provided with the screw paralleling with the aluminium row who installs in lower aluminium row mounting structure, and is provided with Limit screw in this screw.Detecting sensor can be set to position sensor or proximity transducer.Between upper block and lower block, be formed for installing aluminium row's dovetail groove.Lower block is fixed on aluminium framed bent and rotary aluminum framed bent.Upper block comprises fixed stop and two active block stops.Fixed stop is fixedly mounted on aluminium framed bent and rotary aluminum framed bent.Two active block stops are positioned at the same side of fixed stop, and rotary aluminum framed bent is provided with the vertical guide groove suitable with active block stop, and active block stop is slidably arranged on vertical guide groove.On rotary aluminum framed bent, be respectively equipped with the 7th lowering or hoisting gear for lifting active block stop.The 7th lowering or hoisting gear is the 7th lift cylinder.
As shown in Fig. 1, Fig. 3, Fig. 6, gluing powder box mechanism 6 is arranged on portal frame 1d.Gluing powder box mechanism 6 comprises the 3rd translation guide rail 64 on the portal frame that is arranged on frame, can move and be positioned at along the 3rd translation guide rail the gluing powder box 61 of blank magazine 44 tops, be arranged on portal frame for promoting the 3rd push unit 62 of gluing powder box, by rotating shaft, be rotatably arranged on upper rubber powder on portal frame and scrape 67 and to be arranged on portal frame 1d upper for driving upper rubber powder to scrape the 67 upper swing mechanisms 63 around its shaft swing.The 3rd translation guide rail consists of two single tracks that are parallel to each other, and the 3rd translation guide rail 64 is arranged in portal frame by support plate 68.The 3rd translation guide rail 64 parallels with the first translation guide rail 41.The 3rd push unit 62 is three passing cylinders, and it is arranged on support plate 68.Upper rubber powder is scraped 67 and is positioned at gluing powder box top, and rotating shaft and the 3rd translation guide rail 64 that upper rubber powder is scraped are perpendicular.It is isosceles triangle or isosceles trapezoid that upper rubber powder is scraped 67 cross section, and two waists that upper rubber powder is scraped are symmetrically distributed in the both sides of the rotating shaft that rubber powder scrapes, go up that rubber powder is scraped 67 isosceles triangle or two waists in isosceles trapezoid cross section are symmetrically distributed in the both sides that rubber powder is scraped the rotating shaft on 7.Upper swing mechanism 63 comprises oscillating cylinder 66 and upper connecting rod 65.The cylinder ends of upper oscillating cylinder is hinged on portal frame, and the piston rod end of upper oscillating cylinder and one end of upper connecting rod are hinged.The other end of upper connecting rod is fixed in the rotating shaft that rubber powder scrapes.
,Shang Lvpai mechanism bag 5 first vertical guide 52 of drawing together on the portal frame 1d that is arranged on frame as shown in Fig. 1, Fig. 3, Fig. 7, can and be arranged in frame the 3rd lowering or hoisting gear 53 for aluminium framed bent in lifting along the upper aluminium framed bent 51 of the first vertical guide lifting.Upper aluminium framed bent 51 is tabular.Upper aluminium framed bent 51 can move to gluing powder box 61 tops along the first vertical guide 52.Upper aluminium framed bent 51 is provided with for aluminium row's upper aluminium row mounting structure is installed, and the aluminium row 510 who installs on upper aluminium row mounting structure parallels with the aluminium row 410 who installs on lower aluminium row mounting structure.Upper aluminium row mounting structure comprises upper block, the lower block being arranged on aluminium framed bent 51 and is arranged on block arranges with the limited block 502 on lower block left side or right side with for detection of upper aluminium the detecting sensor 501 that the aluminium ranking of installing in mounting structure is put, and detecting sensor and limited block are positioned at the same side of block and lower block.Limited block 502 is provided with and aluminium row 510 screws that parallel of installing in upper aluminium row mounting structure, and in this screw, is provided with Limit screw 503.Detecting sensor can be set to position sensor or proximity transducer.Between upper block and lower block, be formed for installing aluminium row's dovetail groove (aluminium row is provided with dovetails).Lower block is fixed on aluminium framed bent 51.Upper block comprises fixed stop 504 and two active block stops 506.Fixed stop 504 is fixedly mounted on aluminium framed bent.Two active block stops 506 are positioned at the same side of fixed stop 504, and above-mentioned limited block 502 and active block stop 506 are positioned at the relative both sides of fixed stop 504.Upper aluminium framed bent 51 is provided with the vertical guide groove suitable with active block stop 506, and active block stop 506 is slidably arranged on vertical guide groove.Upper aluminium framed bent 51 is provided with the 7th lowering or hoisting gear 505 for lifting active block stop.The 7th lowering or hoisting gear is the 7th lift cylinder.
As shown in Figure 3, the 3rd lowering or hoisting gear 53 comprises the 3rd vertical cylinder 57 and distance caging device on the portal frame 1d that is arranged on frame.The cylinder body lower end of the 3rd vertical cylinder 57 is fixed on the portal frame 1d top of frame.The cylinder body two ends of the 3rd vertical cylinder 57 are respectively equipped with the piston rod that extend out to cylinder body outside, and the lower piston rod wherein arranging is down connected with upper aluminium framed bent 51, and the top of the upper piston rod 55 arranging is upward provided with annular stop projection 56.
Distance caging device comprises and is arranged on spacing dull and stereotyped 54 on the cylinder deck that is arranged on the 3rd vertical cylinder 53 upper piston rod 55 1 sides the spacing riser 59 paralleling with upper piston rod and is arranged on the flat-removing air cyclinder 58 moving radially along upper piston rod 55 for promoting spacing riser 59 on spacing flat board.A side of spacing dull and stereotyped 54 is provided with connection board, and the cylinder ends of above-mentioned flat-removing air cyclinder is fixed on connection board.Spacing dull and stereotyped 54 are provided with limiting through hole.Upper piston rod 55 is through this limiting through hole, and annular stop projection is positioned at spacing dull and stereotyped top.The lower end abutment of spacing riser 59 is at spacing dull and stereotyped 54 upper surfaces, and towards a side of upper piston rod 55, is also provided with the groove of vertically stepping down on spacing riser 59.
As shown in Fig. 1, Fig. 8, lower rubber powder case structure 3 is positioned at deck plate 1b below, and on erecting bed panel bottom surface.Lower rubber powder case structure 3 comprises and is arranged on the second translation guide rail 31 in frame, can move and be positioned at along the second translation guide rail the lower rubber powder box frame 312 of blank magazine 44 belows, be arranged in frame for promoting the second push unit 32 of lower rubber powder box frame, be arranged in frame and the 6th translation guide rail 33 paralleling with the second translation guide rail 31, can move the 6th push unit 34 that rubber powder is scraped installing rack 313 and scraped installing rack for promoting rubber powder along the 6th translation guide rail.The second translation guide rail 31 consists of two single tracks that are parallel to each other, and its be arranged on deck plate 1b bottom surface dodge breach 10 both sides.The second translation guide rail 31 parallels with the first translation guide rail 41.The 6th translation guide rail consists of two single tracks that are parallel to each other, and its be also arranged on deck plate bottom surface dodge breach both sides.The second push unit is the second passing cylinder, and it is arranged on the bottom surface of deck plate.The 6th push unit is the 6th passing cylinder, and it is also arranged on the bottom surface of deck plate.
Lower rubber powder box frame 312 middle parts are provided with recessed platform.Lower rubber powder box frame top is provided with lower rubber powder box 37, is that recessed platform top is provided with lower rubber powder box specifically.Lower rubber powder box 37 is positioned at rotary aluminum framed bent 43 belows.Lower rubber powder box 37 bottom surfaces are provided with the second vertical guide pillar 310 and the second Limit screw 39.Lower rubber powder box frame 312 is provided with and the second guide pin bushing of the second vertical guide pillar adaptation and the second through hole coordinating with the second Limit screw.The second Limit screw is from top to bottom through the second through hole, and is positioned on the second Limit screw of lower rubber powder box frame below and is also provided with the second adjusting nut.On lower rubber powder box frame 312, be also provided with the second lowering or hoisting gear 38 for rubber powder box under lifting; The second lowering or hoisting gear in the present embodiment is lift cylinder.This lift cylinder is fixed on lower rubber powder box frame.
Rubber powder is scraped installing rack 313 and is positioned at lower rubber powder box 37 tops, and rubber powder is scraped installing rack below and is provided with installing plate 35.Installing plate 35 end faces are provided with the 3rd vertical guide pillar, and rubber powder is scraped the 3rd guide pin bushing that installing rack is provided with the 3rd vertical guide pillar adaptation.Rubber powder is scraped installing rack 313 and is provided with the 6th lowering or hoisting gear 314 for lifting installing plate 35, and the 6th lowering or hoisting gear in the present embodiment is lift cylinder.Installing plate 35 belows are provided with lower rubber powder and scrape 36, and this lower rubber powder is scraped by rotating shaft is rotating and is arranged on installing plate 35, and rotating shaft and the 6th translation guide rail 33 that lower rubber powder is scraped are perpendicular.Lower rubber powder is scraped 35 and is positioned at lower rubber powder box 37 tops.The cross section that lower rubber powder is scraped is isosceles triangle or isosceles trapezoid, and two waists that lower rubber powder is scraped are symmetrically distributed in the both sides of the rotating shaft that lower rubber powder scrapes, descend two waists in isosceles triangle that rubber powder scrapes or isosceles trapezoid cross section to be symmetrically distributed in the both sides of the rotating shaft that lower rubber powder scrapes.Rubber powder is scraped installing rack 313 and is provided with for driving lower rubber powder to scrape the 36 lower swing mechanisms 311 around its shaft swing.Lower swing mechanism comprises lower swing cylinder and lower link.The cylinder ends of lower swing cylinder is hinged on rubber powder and scrapes on installing rack, and the piston rod end of lower swing cylinder and one end of lower link are hinged.The other end of lower link is fixed in the rotating shaft that lower rubber powder scrapes.
As shown in Fig. 3, Fig. 9, blanking mechanism 2 is arranged on deck plate 1b below.This blanking mechanism 2 comprises the blanking box 21 of the upper end open that is positioned at rotary aluminum framed bent 43 belows and is arranged in frame the 5th lowering or hoisting gear 23 for lifting blanking box.On deck plate 1b bottom surface, be positioned at blanking box 21 both sides and be respectively equipped with the 4th vertical guide pillar 22.Blanking box 21 is provided with the 4th guide pin bushing with the 4th vertical guide pillar adaptation.The 5th lowering or hoisting gear 23 is arranged on deck plate 1b bottom surface, and the 5th lowering or hoisting gear in the present embodiment is the lift cylinder being arranged on deck plate bottom surface.Blanking box 21 upper port places are provided with a pair of cylinder being parallel to each other 25, and the shaft parallel of this cylinder and rotary aluminum framed bent 43, and this cylinder parallels with the aluminium row who installs on rotary aluminum framed bent 43.Two cylinder surfaces are provided with the bristle radially extending.Cylinder is by rotating blanking box 221 upper port that are arranged on of rotating shaft.Between the rotating shaft of two cylinders, by gear 24, be connected with a joggle.On blanking box, be also provided with the second motor 26.The second motor is for driving the rotating shaft of any cylinder of two cylinders, and the second motor in the present embodiment is connected with the rotating shaft of a cylinder in two cylinders by chain-drive mechanism.
As shown in Figure 3, in frame 1, be also provided with the aluminium row heater that is arranged on the aluminium row in upper and lower aluminium row mounting structure for heating.Aluminium row heater comprises aluminium row's heater and lower aluminium row heater.Upper aluminium row heater comprises heating tube 8 and is arranged on portal frame the 8th lowering or hoisting gear for heating tube in lifting.Upper heating tube 8 parallels with the aluminium row 510 who installs in upper aluminium row mounting structure, and near the aluminium row who installs in upper aluminium row mounting structure.The 8th lowering or hoisting gear in the present embodiment is the lift cylinder being arranged on portal frame.Lower aluminium row heater comprise lower heating tube 9 and be arranged on slide unit substrate 42 for promote lower heating tube away from or near the 7th push unit of rotary aluminum framed bent.Lower heating tube parallels with the aluminium row who installs in lower aluminium row mounting structure.The 7th push unit in the present embodiment is for passing cylinder.
As shown in Fig. 2, Figure 10, manipulator 7 is arranged on added 1c.This manipulator 7 comprises that the Siping City being arranged on added moves guide rail 73, can Yan Siping City moves the first translation seat stand 75 that guide rail moves and is arranged in frame for promoting the 4th push unit of the first translation seat stand.Siping City moves guide rail 73 and consists of two horizontal guide that are parallel to each other, and the first translation seat stand 75 is provided with the pilot hole with guide rod adaptation.The 4th push unit comprises the 3rd motor 71 and the first leading screw and nut mechanism 72 being arranged on added.The screw mandrel of the first leading screw and nut mechanism 72 is connected with the rotor of the 3rd motor, and the nut of the first leading screw and nut mechanism is fixed on the first translation seat stand 75.The first translation seat stand 75 belows are provided with on lifting seat stand 78, the first translation seat stands and are also provided with for driving the 4th lowering or hoisting gear of lifting seat stand lifting.The 4th lowering or hoisting gear comprises the second leading screw and nut mechanism 77, be arranged on two vertical guide holes on the first translation seat stand, be arranged on the vertical guide rod 76 in two vertical guide holes, be arranged on two vertical guide rod 76 upper ends, dull and stereotyped and be arranged on the 4th motor 74 connecting on flat board for the connection of two vertical guide rods.The screw mandrel of the second leading screw and nut mechanism 77 vertically arranges and is connected with the rotor of the 4th motor.The nut of the second leading screw and nut mechanism also fixes on the first translation seat stand 75 admittedly.Lifting seat stand 78 is fixed on two vertical guide rod 76 lower ends, and the screw mandrel lower end of the second leading screw and nut mechanism 77 is connected with lifting seat stand.Lifting seat stand 78 is provided with Yu Siping City and moves the 5th perpendicular translation guide rail of guide rail 73, can and be arranged on lifting seat stand for promoting the 5th push unit 79 of the second translation seat stand along the second translation seat stand 710 of the 5th translation guide rail translation.The 5th push unit is for passing cylinder.The second translation seat stand 710 belows are provided with electromagnet rotating seat 712.On the second translation seat stand, be also provided with the whirligig 711 for rotary magnet rotating seat, the whirligig of the present embodiment is rotary cylinder.On electromagnet rotating seat 712, the relative both sides that are positioned at its rotating shaft are respectively equipped with for picking and placeing aluminium row's transition station, are respectively equipped with the electromagnet apparatus 713 for Al adsorption row on two transition stations.By two covers, the electromagnet in sustained height forms electromagnet apparatus 713.
Aggregation type auxiliary machine of the present utility model can coordinate traditional crystal polishing machine to form crystal automatic Polishing system, and then realizes the automated production of traditional crystal polishing machine, as follows in its specific works process:
(1), (aluminium row has body and aluminium row needle tubing to form conventionally in upper and lower aluminium row mounting structure, to settle aluminium row, aluminium of the present utility model row body one side is provided with dovetails, and on aluminium row body, iron plate or iron block is set for the electromagnet apparatus 713 of cooperative mechanical hand).
Aluminium row's the above aluminium row of the mode that specifically picks and places mounting structure is example, as shown in Figure 7, when laying aluminium row, by the 7th lowering or hoisting gear 505, will on active block stop 506, move; Then manipulator 7 is put into aluminium row's dovetails between upper block and lower block, and aluminium is discharged into limited block 502 1 side shiftings; When detecting sensor detects aluminium, be discharged to behind position, the 7th lowering or hoisting gear 505 moves down active block stop 506 by aluminium row clamping, and the electromagnet apparatus of manipulator discharges aluminium row simultaneously.Same, when taking off aluminium row, will on active block stop 506, move, then can aluminium row be taken off manipulator 7.
(2), when settling in upper and lower aluminium row mounting structure after aluminium row, (in hereinafter by upper aluminium row mounting structure, settle aluminium row to be called upper aluminium row, in lower aluminium row mounting structure, settle aluminium row to be called lower aluminium row); Vacant upper aluminium row is carried out upper material process (be about to aluminium row needle tubing port that crystal blank bonds to upper aluminium row on) and vacant lower aluminium row is carried out to upper rubber powder operation (the upper rubber powder of lower aluminium row is that upper and lower aluminium row's crystal docking is prepared);
Wherein the process of vacant upper aluminium row's upper material process is as follows:
A, moves spacing riser 59 toward upper piston rod 55 directions, and makes upper piston rod be positioned at the groove of vertically stepping down of spacing riser, controls the 3rd vertical cylinder 57 and moves down stroke;
B, the gluing powder box 61 of gluing powder box mechanism 6 moves to upper aluminium row below by the 3rd push unit 62, in gluing powder box 61 moving process by rubber powder scrape 67 pairs of rubber powders in gluing powder box and strike off processing; The 3rd lowering or hoisting gear 53 of Shang Lvpai mechanism drive upper aluminium framed bent 51 and on upper aluminium row move down and carry out upper rubber powder (rubber powder on aluminium row needle tubing port, completes aluminium row's upper rubber powder);
C, moves on upper aluminium row, and spacing riser 59 moves to upper piston rod 55 outsides, and gluing powder box 61 is moved to the exclusive side of upper aluminium; Simultaneously by the first push unit 402 by one on slide unit substrate 42 row material loading push rod 48 move to upper aluminium row under (blank magazine 44 is for placing crystal blank, crystal blank in blank magazine 44 drops down onto material loading push rod 48 tops by vibration by upper material through hole 49, then blank magazine 44 moves down under the first lowering or hoisting gear 46 effects, make the upper end of material loading push rod 48 be positioned at blank magazine 44 tops, bottom surface, thereby make the upper end of each material loading push rod 48 be equipped with a crystal blank;
Then, upper aluminium row is displaced downwardly to material loading push rod 48 top docking crystal blanks, the upper heating tube 8 of following again upper aluminium row heater moves down upper aluminium row's aluminium row needle tubing is heated, and then the crystal blank on material loading push rod 48 is adsorbed, is bonded in upper aluminium row's aluminium row syringe tip;
Follow again, on upper aluminium row, move reset.
Wherein the process of vacant lower aluminium row's upper rubber powder operation is as follows:
A, the rotation of rotary aluminum framed bent arranges the lower aluminium row on it down;
Meanwhile, lower swing mechanism 311 drive lower rubber powders scrape that rubber powder under 36 oscillation adjustment is scraped and lower rubber powder box bottom surface between spacing; Then, the second push unit 32 promotes lower rubber powder boxes, and in the process moving at lower rubber powder box, (lower rubber powder case structure 3 carry out all the time under rubber powder scrape 36 rubber powders in lower rubber powder box and strike off) scraped the rubber powder in lower rubber powder box is struck off to lower rubber powder;
B, after the rubber powder in rubber powder box strikes off instantly, the 6th lowering or hoisting gear 314 is scraped installing rack and rubber powder by rubber powder and is scraped and move to lower rubber powder box top, and by the 6th push unit 4 rubber powders, scrapes installing rack and rubber powder and scrape and move to lower rubber powder box outside; Then, by the second lowering or hoisting gear 38, drive on lower rubber powder box frame and lower rubber powder box and move, thereby complete rubber powder on the lower aluminium row's of setting down aluminium row needle tubing port; Complete after the upper rubber powder of lower aluminium row, the rotation of rotary aluminum framed bent arranges lower aluminium row upward.
(3), in the exclusive side of upper aluminium after material process (go up be bonded with brilliant blank on aluminium row's aluminium row needle tubing port sticky);
Manipulator takes off the aluminium row of the episphere crystal pearl of having polished on traditional crystal machine by the electromagnet apparatus 713 on one of them transition station, and the electromagnet apparatus 713 on another transition station is vacant;
Then, manipulator is arranged near upper aluminium, and by vacant electromagnet apparatus 713, the upper aluminium row of upper honest material is taken off; Then, the electromagnet rotating seat Rotate 180 degree of manipulator, is installed to the aluminium row of the episphere crystal of having polished in the upper aluminium row mounting structure of upper aluminium framed bent 51;
Follow, manipulator is near crystal machine again, by have crystal blank aluminium row be installed to the rubbing down that carries out crystal episphere on crystal machine, and the aluminium row of the good upper and lower hemisphere crystal (being the crystal of milled) of polishing on crystal machine is taken off;
Simultaneously, the first push unit 402 by the lower aluminium row on the rotary aluminum framed bent 43 on slide unit substrate 42 (the lower aluminium row of first-class rubber powder) move to upper aluminium row under, and upper aluminium row is displaced downwardly to lower aluminium row top the crystal of the good episphere of grinding and polishing is docked, when docking, lower heating tube 9 is heated lower aluminium row's aluminium row needle tubing near lower aluminium row, thereby the episphere crystal of having polished is docked to lower aluminium row upper (crystal ball of soon having polished is bonded in facing on aluminium row needle tubing, and the crystal ball of polishing does not face outer);
Instantly, after the drained one-tenth of aluminium docking, upper aluminium row's aluminium row needle tubing is vacant, now go up on aluminium row, move and repeating step (2) in the upper material process arranged of upper aluminium;
Instantly, after the drained one-tenth docking of aluminium, 43 rotations of rotary aluminum framed bent make lower aluminium row's aluminium arrange needle tubing down; Then, manipulator is arranged near lower aluminium, and by vacant electromagnet apparatus 713, the lower aluminium row who completes docking is taken off; Follow, the electromagnet rotating seat Rotate 180 degree of manipulator, is installed to the aluminium row of the good upper and lower hemisphere crystal of polishing in the lower aluminium row mounting structure of rotary aluminum framed bent 43 again;
On rotary aluminum framed bent 43, change after the lower aluminium row of the crystal of having polished, by 9 couples of lower aluminium rows' of lower heating tube aluminium, arrange needle tubing and heat; Then, the first push unit 402 moves to the lower aluminium row on slide unit substrate 42 directly over the cylinder of blanking mechanism 2; Then, the 5th lowering or hoisting gear 23 promotes to move on blanking mechanisms 2, and the second motor 26 drives cylinders to rotate, thereby the crystal of the bristle air exercise milled by cylinder carries out blanking;
Instantly after the crystal blanking on aluminium row, lower aluminium row's aluminium row needle tubing is vacant, and this lower aluminium that aluminium is arranged in repeating step (2) is at present arranged upper rubber powder operation;
(4) process of repeating step (3), so circulation realizes automated production.
The crystal automatic Polishing system that aggregation type auxiliary machine of the present utility model coordinates traditional crystal polishing machine to form, Qi Shanglvpai mechanism 5 not only can coordinate gluing powder box mechanism 6 and material loading docking slipway mechanism 4, completes upper aluminium row's material loading (upper crystal blank); And Shang Lvpai mechanism can also coordinate material loading docking slipway mechanism to complete the butt-joint process (the episphere crystal of having polished is docked on lower aluminium row) between upper and lower aluminium row;
And material loading docks rotary aluminum framed bent 43, the first motors in slide unit machine 4 structures, the lower aluminium row of lower aluminium row's mounting structure and upper installation thereof not only can coordinate the butt-joint process between the upper and lower aluminium row of the drained one-tenth of aluminium; But also can coordinate blanking mechanism 2 to complete blanking.
On the other hand, the crystal automatic Polishing system that aggregation type auxiliary machine of the present utility model coordinates traditional crystal polishing machine to form, 4 aluminium of its needs row just can circulate repeatedly carry out automatic charging, docking, blanking machine rubbing down, further simplify control operation process and reduced the consumption that aluminium is arranged, further improved operating efficiency.

Claims (10)

1. the aggregation type auxiliary machine of a crystal polishing system, it is characterized in that, comprise frame, be arranged on the material loading docking slipway mechanism (4) in frame, be arranged in frame, be positioned at the lower rubber powder case structure (3) of material loading docking slipway mechanism below and be positioned at the He Shanglvpai mechanism of gluing powder box mechanism (6) (5) that material loading docks slipway mechanism top;
Described material loading docking slipway mechanism comprises the first translation guide rail (41) being arranged in frame, the slide unit substrate (42) that can move along the first translation guide rail, be arranged in frame for promoting the first push unit of slide unit substrate, be arranged on the blank magazine (44) of slide unit substrate top, be arranged on the vibrator on blank magazine and be arranged on slide unit substrate the first lowering or hoisting gear (46) for lifting blank magazine; On described slide unit substrate, be positioned at blank magazine below and be provided with row's material loading push rod (48), the bottom surface of described blank magazine is provided with somely go up one to one material through hole (49) with material loading push rod, described material loading push rod is plugged in the upper material through hole of correspondence; On described slide unit substrate, be positioned at blank magazine one side and be also provided with the rotary aluminum framed bent (43) that can rotate around the shaft and the first motor for driving rotary aluminum framed bent to rotate, described rotary aluminum framed bent is provided with for aluminium row's lower aluminium row mounting structure is installed; And the slide unit substrate corresponding with rotary aluminum framed bent is provided with dodges breach (10);
Described lower rubber powder case structure (3) comprises and is arranged on the second translation guide rail (31) in frame, can move and is positioned at the lower rubber powder box frame (312) of blank magazine below and is arranged in frame for promoting the second push unit of lower rubber powder box frame along the second translation guide rail; Described lower rubber powder box frame top is provided with lower rubber powder box (37), and lower rubber powder box is positioned at rotary aluminum framed bent below, is also provided with the second lowering or hoisting gear (38) for rubber powder box under lifting on lower rubber powder box frame;
Described gluing powder box mechanism (6) comprises the 3rd translation guide rail being arranged in frame, can move and is positioned at the gluing powder box (61) of blank magazine (44) top and is arranged in frame for promoting the 3rd push unit of gluing powder box along the 3rd translation guide rail;
Described Shang Lvpai mechanism (5) comprises the first vertical guide being arranged in frame, can and be arranged in frame the 3rd lowering or hoisting gear for aluminium framed bent in lifting along the upper aluminium framed bent (51) of the first vertical guide lifting, upper aluminium framed bent is provided with for aluminium row's upper aluminium row mounting structure is installed, and described upper aluminium framed bent (51) can move to gluing powder box (61) top along the first vertical guide; In described frame, be also provided with the aluminium row heater that is arranged on the aluminium row in upper and lower aluminium row mounting structure for heating.
2. the aggregation type auxiliary machine of crystal polishing system according to claim 1, it is characterized in that, in described frame, be also provided with for picking and placeing aluminium row's manipulator (7), this manipulator comprises that the Siping City being arranged in frame moves guide rail, can Yan Siping City move the first translation seat stand (75) that guide rail moves and be arranged in frame for promoting the 4th push unit of the first translation seat stand, described the first translation seat stand below is provided with lifting seat stand (78), and the first translation seat stand is provided with for driving the 4th lowering or hoisting gear of lifting seat stand lifting; Described lifting seat stand is provided with Yu Siping City and moves the 5th perpendicular translation guide rail of guide rail, can and be arranged on lifting seat stand for promoting the 5th push unit of the second translation seat stand along the second translation seat stand (710) of the 5th translation guide rail translation; Described the second translation seat stand below is provided with electromagnet rotating seat (712), is also provided with the whirligig (711) for rotary magnet rotating seat on the second translation seat stand; On described electromagnet rotating seat, the relative both sides that are positioned at its rotating shaft are respectively equipped with for picking and placeing aluminium row's transition station, are respectively equipped with the electromagnet apparatus (713) for Al adsorption row on two transition stations.
3. the aggregation type auxiliary machine of crystal polishing system according to claim 1, it is characterized in that, in described frame, be also provided with blanking mechanism (2), this blanking mechanism comprises the blanking box (21) of the upper end open that is positioned at rotary aluminum framed bent (43) below and is arranged in frame the 5th lowering or hoisting gear for lifting blanking box; Described blanking box upper port place is provided with a pair of cylinder being parallel to each other (25), the shaft parallel of this cylinder and rotary aluminum framed bent; Two cylinder surfaces are provided with the bristle radially extending, described cylinder is by the rotating blanking box upper port that is arranged on of rotating shaft, between the rotating shaft of two cylinders, by gear, be connected with a joggle, be also provided with the second motor on described blanking box, the second motor is for driving the rotating shaft of a cylinder of two cylinders.
4. according to the aggregation type auxiliary machine of the crystal polishing system described in claim 1 or 2 or 3, it is characterized in that, described lower rubber powder case structure (3) also comprises the 6th translation guide rail (33) that is arranged in frame and parallels with the second translation guide rail, can move and the rubber powder that is positioned at lower rubber powder box top is scraped installing rack (313) and for promoting rubber powder, scraped the 6th push unit (34) of installing rack along the 6th translation guide rail; Described rubber powder is scraped installing rack below and is provided with installing plate (35), rubber powder is scraped installing rack and is provided with the 6th lowering or hoisting gear for lifting installing plate, described installing plate below is provided with lower rubber powder and scrapes (36), this lower rubber powder is scraped by rotating shaft is rotating and is arranged on installing plate, and lower rubber powder is scraped and is positioned at lower rubber powder box top; Described rubber powder is scraped installing rack and is provided with for driving lower rubber powder to scrape the lower swing mechanism (311) around its shaft swing.
5. the aggregation type auxiliary machine of crystal polishing system according to claim 4, is characterized in that, the cross section that described lower rubber powder is scraped (36) is isosceles triangle or isosceles trapezoid, and two waists scraped of lower rubber powder are symmetrically distributed in the both sides of the rotating shaft that lower rubber powder scrapes; Described lower swing mechanism comprises lower swing cylinder and lower link, the cylinder ends of described lower swing cylinder is hinged on rubber powder and scrapes on installing rack, the piston rod end of lower swing cylinder and one end of lower link are hinged, and the other end of lower link is fixed in the rotating shaft that lower rubber powder scrapes.
6. according to the aggregation type auxiliary machine of the crystal polishing system described in claim 1 or 2 or 3, it is characterized in that, described upper and lower aluminium row mounting structure comprises upper block, the lower block being arranged on respectively on aluminium framed bent and rotary aluminum framed bent and is arranged on block arranges with the limited block (502) on lower block left side or right side with for detection of upper and lower aluminium the detecting sensor (501) that the aluminium ranking of installing in mounting structure is put, and detecting sensor and limited block are positioned at the same side of block and lower block;
The dovetail groove that is formed for installing aluminium row between described upper block and lower block, described lower block is fixed on aluminium framed bent and rotary aluminum framed bent, and described upper block comprises fixed stop (504) and at least one active block stop (505); Described fixed stop is fixedly mounted on aluminium framed bent and rotary aluminum framed bent, described active block stop is positioned at the same side of fixed stop, and limited block (502) and active block stop (506) are positioned at the relative both sides of fixed stop (504), upper aluminium framed bent and rotary aluminum framed bent are provided with the vertical guide groove suitable with active block stop, active block stop is slidably arranged on vertical guide groove, is respectively equipped with the 7th lowering or hoisting gear (505) for lifting active block stop on described upper aluminium framed bent and rotary aluminum framed bent.
7. according to the aggregation type auxiliary machine of the crystal polishing system described in claim 1 or 2 or 3, it is characterized in that, described the 3rd lowering or hoisting gear (53) comprises and is arranged on the vertical cylinder of the 3rd in frame (57) and distance caging device; The cylinder body lower end of the 3rd vertical cylinder is fixed in frame, the cylinder body two ends of the 3rd vertical cylinder are respectively equipped with the piston rod that extend out to cylinder body outside, the lower piston rod wherein arranging is down connected with upper aluminium framed bent (51), and the top of the upper piston rod (55) arranging is upward provided with annular stop projection (56); Instantly the aluminium row's who installs in aluminium row mounting structure aluminium row needle tubing is when vertical state upward, and this aluminium row's the aluminium row upper end of needle tubing and the upper end of material loading push rod (48) are in sustained height;
Described distance caging device comprises the spacing flat board (54) on the cylinder deck that is arranged on the 3rd vertical cylinder (53), is arranged on upper piston rod one side and the spacing riser (59) that parallels with upper piston rod and be arranged on the flat-removing air cyclinder (58) moving radially along upper piston rod for promoting spacing riser on spacing flat board; Described spacing flat board is provided with limiting through hole, and described upper piston rod is through this limiting through hole, and annular stop projection is positioned at spacing dull and stereotyped top; The lower end abutment of described spacing riser is at spacing dull and stereotyped upper surface, and towards a side of upper piston rod, is also provided with the groove of vertically stepping down on spacing riser.
8. according to the aggregation type auxiliary machine of the crystal polishing system described in claim 1 or 2 or 3, it is characterized in that, described aluminium row heater comprises aluminium row's heater and lower aluminium row heater, upper aluminium row heater comprises heating tube (8) and is arranged in frame the 8th lowering or hoisting gear for heating tube in lifting, described upper heating tube parallels with the aluminium row who installs in upper aluminium row mounting structure, and near the aluminium row who installs in upper aluminium row mounting structure; Lower aluminium row heater comprise lower heating tube (9) and be arranged on slide unit substrate for promote lower heating tube away from or near the 7th push unit of rotary aluminum framed bent, described lower heating tube is arranged and is paralleled with the aluminium of installing in lower aluminium row mounting structure.
9. according to the aggregation type auxiliary machine of the crystal polishing system described in claim 1 or 2 or 3, it is characterized in that, described gluing powder box mechanism comprises that by rotating shaft, being rotatably arranged on upper rubber powder in frame scrapes and be arranged in frame for driving upper rubber powder to scrape the upper swing mechanism around its shaft swing, and upper rubber powder is scraped and is positioned at gluing powder box top; The cross section that upper rubber powder is scraped is isosceles triangle or isosceles trapezoid, and two waists scraped of upper rubber powder are symmetrically distributed in the both sides of the rotating shaft that rubber powder scrapes; Described upper swing mechanism comprises oscillating cylinder and upper connecting rod, and the cylinder ends of described upper oscillating cylinder is hinged in frame, and the piston rod end of upper oscillating cylinder and one end of upper connecting rod are hinged, and the other end of upper connecting rod is fixed in the rotating shaft that rubber powder scrapes.
10. according to the aggregation type auxiliary machine of the crystal polishing system described in claim 1 or 2 or 3, it is characterized in that, described frame (1) comprises the underframe (1a) that is frame structure, the deck plate (1b) at underframe top is set, is arranged on added (1c) that be frame structure of deck plate top and is arranged on deck plate top and is positioned at added portal frame (1d); Described lower rubber powder case structure (3) is positioned at deck plate below, and on erecting bed panel bottom surface, the second translation guide rail of lower rubber powder case structure is arranged on deck plate bottom surface; Described material loading docking slipway mechanism (4) is arranged on deck plate end face, and is positioned at portal frame, and is also provided with and dodges breach on the deck plate relative with dodging breach, and the first translation guide rail of material loading docking slipway mechanism is arranged on deck plate end face; He Shanglvpai mechanism of described gluing powder box mechanism (6) (5) is arranged on portal frame.
CN201320511332.7U 2013-08-21 2013-08-21 Integrated auxiliary machine of crystal polishing and grinding system Withdrawn - After Issue CN203438032U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320511332.7U CN203438032U (en) 2013-08-21 2013-08-21 Integrated auxiliary machine of crystal polishing and grinding system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320511332.7U CN203438032U (en) 2013-08-21 2013-08-21 Integrated auxiliary machine of crystal polishing and grinding system

Publications (1)

Publication Number Publication Date
CN203438032U true CN203438032U (en) 2014-02-19

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201320511332.7U Withdrawn - After Issue CN203438032U (en) 2013-08-21 2013-08-21 Integrated auxiliary machine of crystal polishing and grinding system

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Country Link
CN (1) CN203438032U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103447915A (en) * 2013-08-21 2013-12-18 杨贵庭 Assembling auxiliary machine of crystal polishing and burnishing system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103447915A (en) * 2013-08-21 2013-12-18 杨贵庭 Assembling auxiliary machine of crystal polishing and burnishing system
CN103447915B (en) * 2013-08-21 2015-12-02 杨贵庭 The aggregation type auxiliary machine of crystal polishing system

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