CN203432081U - Thermal conduction oil furnace for horizontal type circulating fluidized bed - Google Patents
Thermal conduction oil furnace for horizontal type circulating fluidized bed Download PDFInfo
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Abstract
一种卧式循环流化床导热油炉,涉及劣质煤、固体废弃物、城市与工业污泥、生物质燃料的循环流化床燃烧设备,具体涉及导热油的加热装置。它主要由给料装置、主燃室、副燃室、燃尽室、旋风分离器组成,主燃室与燃尽室中布置有导热油盘管,旋风分离器之后可以布置省煤器与空预器,也可以布置余热锅炉。本实用新型导热油的加热装置采用卧式循环流化床技术,改变了传统采用链条炉加热的结构形式;改变了传统循环流化床锅炉单级、立式循环的结构,有效降低了锅炉高度,降低了对厂房建设高度的要求;通过合理的结构布局,有效避免了循环流化床锅炉易磨损的问题,并且对燃料具有广泛的适应性,燃烧效率高,并且具有较低污染物排放量。
A horizontal circulating fluidized bed heat-conducting oil furnace relates to circulating fluidized bed combustion equipment for low-quality coal, solid waste, urban and industrial sludge, and biomass fuel, and specifically relates to a heating device for heat-conducting oil. It is mainly composed of a feeding device, a main combustion chamber, a secondary combustion chamber, a burnout chamber, and a cyclone separator. The heat transfer oil coil is arranged in the main combustion chamber and the burnout chamber. After the cyclone separator, an economizer and an air conditioner can be arranged. Preheater, waste heat boiler can also be arranged. The heating device of the utility model adopts the horizontal circulating fluidized bed technology, which changes the traditional chain furnace heating structure; changes the single-stage and vertical circulation structure of the traditional circulating fluidized bed boiler, and effectively reduces the height of the boiler , which reduces the requirements for the height of the plant building; through a reasonable structural layout, the problem of easy wear and tear of the circulating fluidized bed boiler is effectively avoided, and it has a wide range of adaptability to fuels, high combustion efficiency, and low pollutant emissions .
Description
技术领域 technical field
本实用新型涉及一种导热油炉,具体地说是一种采用卧式循环流化床技术的导热油炉。 The utility model relates to a heat-conducting oil furnace, in particular to a heat-conducting oil furnace adopting horizontal circulating fluidized bed technology. the
背景技术 Background technique
导热油炉是一种以热传导液为加热介质的新型特种锅炉,具有低压高温工作特性。有机热载体炉的工作压力虽然比较低,但炉内热传导液温度高,且大多具有易燃易爆的特性,一旦在运行中发生泄漏,将会引起火灾,爆炸等事故,甚至造成人员伤亡和财产损失。因此,对有机热载体炉的通常要求是在确保安全性的前提下的高能效,由于以往循环流化床锅炉运行中对受热面的磨损问题,使得循环流化床炉型一直没有在有机热载体炉中获得推广、应用。目前的导热油炉主要采用手烧炉排、链条炉排、型煤炉排等燃烧方式,这些燃烧方式不仅要燃用优质烟煤,而且热效率低、能源浪费严重、大气污染物排放量高。 Heat-conducting oil furnace is a new type of special boiler with heat-transfer fluid as the heating medium, which has low-pressure and high-temperature working characteristics. Although the working pressure of the organic heat carrier furnace is relatively low, the temperature of the heat transfer fluid in the furnace is high, and most of them are flammable and explosive. Once leakage occurs during operation, it will cause fire, explosion and other accidents, and even cause casualties and property loss. Therefore, the general requirement for organic heat carrier furnaces is high energy efficiency under the premise of ensuring safety. Due to the wear and tear of the heating surface during the operation of circulating fluidized bed boilers in the past, circulating fluidized bed furnaces have not been used in organic heat transfer furnaces. It has been popularized and applied in carrier furnaces. The current heat-conducting oil furnace mainly adopts combustion methods such as hand-fired grate, chain grate, and molded coal grate. These combustion methods not only need to burn high-quality bituminous coal, but also have low thermal efficiency, serious energy waste, and high emissions of air pollutants. the
中国专利CN2924401Y公布了一种“沸腾导热油炉”技术,该技术将沸腾燃烧方式应用到导热油炉上,采用常规立式循环流化床锅炉技术,一级回灰,锅炉高度较高,厂房土建投资高;该技术在炉膛的密相区设置有导热油管,存在管壁磨损与安全运行隐患;同时该技术将二次风作为返料风使用,失去了针对不同燃料特性或者锅炉负荷变化时炉膛配风的灵活性;另外该技术对生物质燃料的燃烧没有提及,其布置结构与配风方式是否能够燃烧生物质尚待检验。中国专利CN1786565A公布了一种卧式循环流化床燃烧设备及其循环燃烧方法,该技术在有效降低了炉膛高度的同时仍具有较长的高温流程,但该技术主燃室、副燃室和燃尽室均采用膜式壁结构,对于导热油盘管的布置也并未做出说明。 Chinese patent CN2924401Y discloses a "boiling heat-conducting oil furnace" technology, which applies the boiling combustion method to the heat-conducting oil furnace, adopts conventional vertical circulating fluidized bed boiler technology, first-stage ash recovery, and the boiler height is relatively high. High civil construction investment; this technology is equipped with heat conduction oil pipes in the dense phase area of the furnace, which has hidden dangers of pipe wall wear and safe operation; at the same time, this technology uses secondary air as return air, which loses the ability to adapt to different fuel characteristics or boiler load changes. The flexibility of furnace air distribution; in addition, this technology does not mention the combustion of biomass fuel, and whether its layout structure and air distribution method can burn biomass remains to be tested. Chinese patent CN1786565A discloses a horizontal circulating fluidized bed combustion equipment and its circulating combustion method. This technology effectively reduces the furnace height and still has a long high-temperature process. However, the main combustion chamber, auxiliary combustion chamber and The burnout chamber adopts a membrane wall structure, and there is no explanation for the arrangement of the heat transfer oil coil. the
实用新型内容 Utility model content
针对现有技术存在的不足和缺陷,本实用新型的目的在于提出一种采用卧式循环流化床技术的导热油锅,以期解决现有导热油炉只能燃烧优质烟煤,且燃烧效率低,大气污染物排放量高的问题。 In view of the deficiencies and defects of the existing technology, the purpose of this utility model is to propose a heat-conducting oil boiler using horizontal circulating fluidized bed technology, in order to solve the problem that the existing heat-conducting oil furnace can only burn high-quality bituminous coal, and the combustion efficiency is low. The problem of high emissions of air pollutants. the
本实用新型的技术方案如下:一种卧式循环流化床导热油炉,它包括给料装置、主燃室、副燃室、燃尽室、旋风分离器、分离器出口烟道和引风机;主燃室下部布置布风板,在布风板的下端布置一次风装置;主燃室密相区布置耐磨耐火浇注层;副燃室与燃尽室下方布置回灰斗,回灰斗下方布置一级返料装置;旋风分离器下方布置二级返料装置;一级返料管与二级返料管的出口分别与主燃室密相区连接,其特征在于:所述主燃室与燃尽室中分别布置导热油进口集箱、导热油出口集箱和两级导热油盘管,两级导热油盘管采用串联形式盘旋于主燃室和燃尽室内壁;所述主燃室、副燃室和燃尽室均为绝热炉膛。 The technical scheme of the utility model is as follows: a horizontal circulating fluidized bed heat conduction oil furnace, which includes a feeding device, a main combustion chamber, an auxiliary combustion chamber, a burnout chamber, a cyclone separator, a separator outlet flue and an induced draft fan ;The lower part of the main combustion chamber is arranged with an air distribution plate, and the primary air device is arranged at the lower end of the air distribution plate; the wear-resistant and refractory pouring layer is arranged in the dense phase area of the main combustion chamber; The first-level return device is arranged below; the second-level return device is arranged under the cyclone separator; the outlets of the first-level return pipe and the second-stage return pipe are respectively connected to the dense-phase area of the main combustion chamber, which is characterized in that: the main combustion chamber The heat transfer oil inlet header, the heat transfer oil outlet header and the two-stage heat transfer oil coil are respectively arranged in the chamber and the burnout chamber, and the two-stage heat transfer oil coils are connected in series to the walls of the main combustion chamber and the burnout chamber; the main The combustion chamber, secondary combustion chamber and burnout chamber are all adiabatic furnaces. the
上述技术方案中,流经旋风分离器的热烟气经分离器出口烟道进入尾部烟道,尾部烟道内布置有省煤器进口集箱、省煤器和空气预热器;导热油经省煤器进口集箱进入省煤器,与热烟气逆流换热后进入燃尽室中的导热油进口集箱。 In the above technical scheme, the hot flue gas flowing through the cyclone separator enters the tail flue through the outlet flue of the separator, and the inlet header of the economizer, the economizer and the air preheater are arranged in the tail flue; The inlet header of the coal appliance enters the economizer, exchanges heat with the hot flue gas countercurrently, and then enters the heat transfer oil inlet header in the burnout chamber. the
本实用新型的又一技术方案是:该导热油炉还包括余热锅炉,烟气流经空气预热器后,经连接烟道与余热锅炉相连。或者是分离器出口烟道与余热锅炉直接相连,流经旋风分离器的热烟气经分离器出口烟道进入余热锅炉。 Another technical solution of the utility model is: the heat-conducting oil furnace also includes a waste heat boiler, after the flue gas flows through the air preheater, it is connected to the waste heat boiler through a connecting flue. Or the flue at the exit of the separator is directly connected to the waste heat boiler, and the hot flue gas flowing through the cyclone separator enters the waste heat boiler through the flue at the exit of the separator. the
本实用新型的技术特征还在于:在主燃室密相区与稀相区的交界处、副燃室和燃尽室的下方布置二次风装置。在主燃室密相区与稀相区的交界处、副燃室和燃尽室的下方布置烟气再循环接口,烟气再循环接口通过烟道与锅炉引风机出口烟道相连,实现烟气再循环。一级返料管与水平线夹角为0°~45°,二级返料管与水平线夹角为30°~60°。耐磨耐火浇注层布置高度为主燃室高度的1/4~1/3,密相区底部耐磨耐火浇注层围成的炉膛截面与稀相区炉膛的截面积之比为0.2~0.3。 The technical feature of the utility model is that a secondary air device is arranged at the junction of the dense-phase area and the dilute-phase area of the main combustion chamber, below the auxiliary combustion chamber and the burnout chamber. The flue gas recirculation interface is arranged at the junction of the dense phase area and the dilute phase area of the main combustion chamber, below the auxiliary combustion chamber and the burnout chamber. Gas recirculation. The angle between the primary return pipe and the horizontal line is 0°-45°, and the angle between the secondary return pipe and the horizontal line is 30°-60°. The height of the wear-resistant and refractory casting layer is 1/4 to 1/3 of the height of the main combustion chamber, and the ratio of the cross-sectional area of the furnace surrounded by the wear-resistant and refractory casting layer at the bottom of the dense phase zone to the cross-sectional area of the furnace in the dilute phase zone is 0.2 to 0.3. the
本实用新型具有以下优点及突出性的技术效果:①由于采用卧式循环流化床技术,燃料适应性广、高温烟气流程较长、燃烧效率高,并且通过一次风与二次风的配比,可有效燃用劣质煤、固体废弃物、城市与工业污泥、生物质燃料。②由于采用卧式循环流化床技术,炉膛内部低温燃烧,有效控制了氮氧化物的生成,同时通过向炉膛内部输送石灰石,可实现炉内脱硫,脱硫效率高,锅炉尾部大气污染物排放量低。③在主燃室密相区布置耐磨耐火浇注层,耐磨耐火浇注层包裹部分导热油盘管,并且通过选取合理的截面积,也有效控制了烟气流速,减轻了对导热油盘管的磨损。④由于采用卧式循环流化床技术,通过降低锅炉高度,有效减少了厂房建设时的初始投资。 The utility model has the following advantages and prominent technical effects: ①Due to the adoption of horizontal circulating fluidized bed technology, the fuel has wide adaptability, the flow of high-temperature flue gas is longer, and the combustion efficiency is high. It can effectively burn low-quality coal, solid waste, urban and industrial sludge, and biomass fuel. ②Due to the adoption of horizontal circulating fluidized bed technology and low-temperature combustion inside the furnace, the generation of nitrogen oxides is effectively controlled. At the same time, by transporting limestone to the inside of the furnace, desulfurization in the furnace can be realized, with high desulfurization efficiency and low air pollutant emissions at the boiler tail. Low. ③A wear-resistant and refractory cast layer is arranged in the dense-phase area of the main combustion chamber. The wear-resistant and refractory cast layer wraps part of the heat-conducting oil coil, and by selecting a reasonable cross-sectional area, the smoke flow rate is also effectively controlled, reducing the impact on the heat-conducting oil coil. wear and tear. ④ Due to the adoption of horizontal circulating fluidized bed technology, the initial investment in plant construction is effectively reduced by reducing the height of the boiler. the
附图说明 Description of drawings
图1为本实用新型提供的一种卧式循环流化床导热油炉实施例的结构原理示意图。 Fig. 1 is a schematic structural diagram of an embodiment of a horizontal circulating fluidized bed heat-conducting oil furnace provided by the present invention. the
图2为卧式循环流化床导热油炉炉膛截面示意图。 Fig. 2 is a schematic cross-sectional view of the furnace of a horizontal circulating fluidized bed heat transfer oil furnace. the
图3为本实用新型的另一种实施例的结构原理示意图,即在分离器出口烟道之后布置省煤器和空气预热器的示意图。 Fig. 3 is a schematic diagram of the structural principle of another embodiment of the present invention, that is, a schematic diagram of the arrangement of an economizer and an air preheater after the outlet flue of the separator. the
图中:1-给料装置;2-布风板;3-二次风装置;4-导热油盘管;5-主燃室;6-副燃室;7-回灰斗;8-一级返料装置;9-一级返料管;10-燃尽室;11-分离器;12-二级返料装置;13-二级返料管;14-省煤器;15-空气预热器;16-一次风装置;17-耐磨耐火浇注层;18-分离器出口烟道;19-烟气再循环接口;20-导热油进口集箱;21-导热油出口集箱;22-省煤器进口集箱。 In the figure: 1-feeding device; 2-air distribution plate; 3-secondary air device; 4-heat transfer oil coil; 5-main combustion chamber; 6-auxiliary combustion chamber; 9-level return pipe; 10-burnout chamber; 11-separator; 12-secondary return device; 13-secondary return pipe; 14-coal economizer; 15-air pre Heater; 16-primary air device; 17-wear-resistant and refractory cast layer; 18-separator outlet flue; 19-flue gas recirculation interface; 20-heat transfer oil inlet header; 21-heat transfer oil outlet header; 22 - Economizer inlet header. the
具体实施方式 Detailed ways
下面结合附图对本实用新型的具体实施方式及工作过程作进一步的说明。 Below in conjunction with accompanying drawing, the specific embodiment of the utility model and working process are further described. the
图1为本实用新型一种卧式循环流化床导热油炉示意图,它包括给料装置1、主燃室5、副燃室6、燃尽室10、旋风分离器11、分离器出口烟道18和引风机;主燃室5下部布置布风板2,在布风板2的下端布置一次风装置16;主燃室5密相区布置耐磨耐火浇注层17;副燃室6与燃尽室10下方布置回灰斗7,回灰斗7下方布置一级返料装置8;旋风分离器11下方布置二级返料装置12;一级返料管9与二级返料管13的出口分别与主燃室密相区连接;主燃室5和燃尽室10中分别布置导热油进口集箱20、导热油出口集箱21和两级导 热油盘管4,两级导热油盘管4采用串联形式盘旋于主燃室和燃尽室的炉膛内壁;主燃室5、副燃室6和燃尽室10均为绝热炉膛;在主燃室5密相区与稀相区的交界处、副燃室6和燃尽室10的下方布置烟气再循环接口19,烟气再循环接口19通过烟道与锅炉引风机出口烟道相连,实现烟气再循环;在主燃室5密相区与稀相区的交界处、副燃室6和燃尽室10的下方布置二次风装置3,二次风装置3通过风道与鼓风机出口风道相连,两处二次风装置3可单独使用和调节;一级返料管9与水平线夹角为0°~45°,二级返料管13与水平线夹角为30°~60°;耐磨耐火浇注层17布置高度为主燃室高度的1/4~1/3,密相区底部耐磨耐火浇注层17围成的炉膛截面与稀相区炉膛的截面积之比为0.2~0.3。
Fig. 1 is a schematic diagram of a horizontal circulating fluidized bed heat-conducting oil furnace of the present invention, which includes a feeding device 1, a
流经旋风分离器11的热烟气可以经分离器出口烟道18直接进入余热锅炉,导热油经燃尽室中的导热油进口集箱20进入两级串联的导热油盘管4内进行吸热升温,最后进入导热油出口集箱21。热烟气则在余热锅炉内继续放热降温至一定温度后,排放至大气中。余热锅炉则可利用烟气释放的热量来制备蒸汽或者热水。
The hot flue gas flowing through the
流经旋风分离器11的热烟气经分离器出口烟道18进入布置有省煤器14和空气预热器15的尾部烟道,热烟气在尾部烟道内放热后可继续被引至余热锅炉,余热锅炉则可利用烟气继续释放的热量制备蒸汽或者热水。
The hot flue gas flowing through the
图2为本实用新型锅炉炉膛截面示意图,导热油盘管4布置在主燃室5与燃尽室10中,两级导热油盘管采用串联的形式,盘旋于炉膛内壁。导热油经燃尽室中的导热油进口集箱20进入导热油盘管内进行吸热,然后经导管被引至主燃室中的导热油盘管内继续吸热,之后经过导热油出口集箱21被引出锅炉,完成导热油的吸热过程。
Fig. 2 is a schematic cross-sectional view of the boiler furnace of the present invention. The heat-conducting oil coil 4 is arranged in the
图3为本实用新型的另一种实施例的结构原理示意图,即在分离器出口烟道之后布置省煤器和空气预热器的示意图。流经旋风分离器11的热烟气可以经分离器出口烟道18进入尾部烟道,流经旋风分离器11的热烟气可以经分离器出口烟道18进入尾部烟道,尾部烟道内布置有省煤器14、空气预热器15和省煤器进口集箱22;导热油经省煤器进口集箱22进入省煤器11,与热烟气逆流换热后进入燃尽室10中的导热油进口集箱20,导热油继续在主燃室与燃尽室内的导热油盘管4中吸热升温,最后进入导热油出口集箱21。热烟气则在尾部烟道内继续放热降温至一定温度后,排放至大气中。
Fig. 3 is a schematic diagram of the structural principle of another embodiment of the present invention, that is, a schematic diagram of the arrangement of an economizer and an air preheater after the outlet flue of the separator. The hot flue gas flowing through the
本实用新型的工作原理及过程如下: Working principle and process of the present utility model are as follows:
燃料通过人工或者机械动力被输送至给料装置1上,在一次风室16的作用下布风板2上的床料成流化状态,床料与燃料混合燃烧;高温烟气流经主燃室5、副燃室6和燃尽室10;通过二次风装置3向炉膛补充燃料燃烧所需的氧气,主燃室5稀相区与燃尽室10中布置导热油盘管4;通过配风与控制返料,将高温烟气控制在800~900℃之间,同时足够长的高温烟气流程保证了燃料的充分燃烧,并且炉膛内部也完成了脱硫与控制氮氧化物的生成;通过布置在副燃室6和燃尽室10下方的回灰斗7与旋风分离器11,飞灰被捕捉并被一级返料装置8和二级返料装置12分别通过一级返料管9和二级返料管13输送至主燃室5,构成灰循环,在控制炉膛温度的的情况下,使物料充分燃烧。通过布置在主燃室密相区与 稀相区的交界处、副燃室和燃尽室下方的烟气再循环接口与二次风装置,实现烟气再循环与二次风的有效调节,再循环烟气来自引风机出口烟道,烟气温度较低;二次风来自大气,温度为环境温度。通过烟气再循环接口与二次风装置,冷烟气与冷风被引至炉膛,可有效控制炉膛温度,避免炉膛出现结焦、超温等影响安全运行的因素。
The fuel is transported to the feeding device 1 by manual or mechanical power, and the bed material on the
导热油在导热油盘管内吸热升温后进入导热油出口集箱;热烟气则在炉膛内燃烧放热后,进入布置有省煤器与空气预热器的尾部烟道或者余热锅炉内继续放热降温至排放温度后,排至大气。 The heat-conducting oil enters the heat-conducting oil outlet header after absorbing heat in the heat-conducting oil coil; after the hot flue gas burns and releases heat in the furnace, it enters the tail flue equipped with an economizer and an air preheater or a waste heat boiler to continue After releasing heat and cooling down to the discharge temperature, it is discharged to the atmosphere. the
Claims (8)
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| CN201320492972.8U CN203432081U (en) | 2013-08-13 | 2013-08-13 | Thermal conduction oil furnace for horizontal type circulating fluidized bed |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103423869A (en) * | 2013-08-13 | 2013-12-04 | 北京热华能源科技有限公司 | Heat-conduction oil furnace of horizontal circulating fluidized bed |
| CN106678784A (en) * | 2017-01-19 | 2017-05-17 | 北京热华能源科技有限公司 | Multi-process circulating fluidized bed boiler capable of feeding fuel in classified mode |
| CN113063150A (en) * | 2021-03-30 | 2021-07-02 | 大连理工大学 | Novel low-pollution bubbling bed gasification combustion reaction device and method |
-
2013
- 2013-08-13 CN CN201320492972.8U patent/CN203432081U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103423869A (en) * | 2013-08-13 | 2013-12-04 | 北京热华能源科技有限公司 | Heat-conduction oil furnace of horizontal circulating fluidized bed |
| CN103423869B (en) * | 2013-08-13 | 2016-04-13 | 北京热华能源科技有限公司 | A kind of Horizontal type circulating fluid bed heat-conducting oil furnace |
| CN106678784A (en) * | 2017-01-19 | 2017-05-17 | 北京热华能源科技有限公司 | Multi-process circulating fluidized bed boiler capable of feeding fuel in classified mode |
| CN106678784B (en) * | 2017-01-19 | 2018-09-11 | 北京热华能源科技有限公司 | It is a kind of to be classified to the multipath circulating fluidized bed boiler of fuel |
| CN113063150A (en) * | 2021-03-30 | 2021-07-02 | 大连理工大学 | Novel low-pollution bubbling bed gasification combustion reaction device and method |
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