CN203423593U - Large-scale motor core-pulling maintenance device - Google Patents

Large-scale motor core-pulling maintenance device Download PDF

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Publication number
CN203423593U
CN203423593U CN201320567633.1U CN201320567633U CN203423593U CN 203423593 U CN203423593 U CN 203423593U CN 201320567633 U CN201320567633 U CN 201320567633U CN 203423593 U CN203423593 U CN 203423593U
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China
Prior art keywords
rotor
motor
maintenance
track
support
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Expired - Fee Related
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CN201320567633.1U
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Chinese (zh)
Inventor
张洪起
张军华
卢鹏
朱清行
李平
张凯
王博
王鹏
韩光水
孙福卿
单继东
王电红
冯天毅
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Xingtai Iron and Steel Co Ltd
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Xingtai Iron and Steel Co Ltd
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Publication of CN203423593U publication Critical patent/CN203423593U/en
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Abstract

The utility model provides a large-scale motor maintenance device of loosing core, belongs to large-scale motor maintenance of equipment technical field for steadily shift out the stator with the rotor when large-scale motor is loosed core and is overhauld. The technical scheme is as follows: the motor rotor support trolley comprises a rotor support trolley and a track, wherein a support beam is arranged on the upper portion of the rotor support trolley and is perpendicular to the axial direction of a motor, wheels are mounted on two sides of the lower portion of the support beam, the track is parallel to the axial direction of the motor, the wheels are placed on the track, and a rotor is placed on the support beam. The utility model discloses a supporting beam of rotor support dolly supports the below at both ends around the rotor shaft of motor respectively, and the rotor supports the dolly and moves on the track, steadily takes out the rotor from the stator, has avoided damaging owing to the coil that the collision leads to in the maintenance process, has improved maintenance equipment security, has guaranteed maintenance quality. The utility model discloses simple structure, easy to operate, fault point are few, easy maintenance, maintenance cost are low, excellent in use effect, are large-scale motor and loose core the instrument of doing all can of overhauing.

Description

一种大型电机抽芯检修装置A large motor core pulling inspection device

技术领域 technical field

本实用新型涉及一种大型电机维修时进行抽芯检修的装置,属于大型电机维修设备技术领域。 The utility model relates to a device for performing core-pulling maintenance during maintenance of a large-scale motor, which belongs to the technical field of large-scale motor maintenance equipment.

背景技术 Background technique

在轧钢生产中,大型电机用于驱动850轧机工作辊的转动,实现棒线及开坯线的正常生产。这种大型电机为功率4000KW的定子和转子分体式交流同步电机,定子重量35吨,转子重量45吨,转子与定子之间的间隙为16mm-18mm。由于转子的重量大,一般在进行抽芯检修时要使用吊车协助,而使用吊车进行抽芯检修很容易发生转子与定子接触,导致线圈损坏情况。这种情况在以往出现过,不但延误了检修进度,还提高了维修成本,影响了生产的顺利进行。 In steel rolling production, large motors are used to drive the rotation of the work rolls of 850 rolling mills to realize the normal production of bar lines and blanking lines. This large motor is a stator and rotor split type AC synchronous motor with a power of 4000KW. The weight of the stator is 35 tons, the weight of the rotor is 45 tons, and the gap between the rotor and the stator is 16mm-18mm. Due to the heavy weight of the rotor, it is generally necessary to use a crane to assist in the core-pulling inspection, and the core-pulling inspection using a crane is prone to contact between the rotor and the stator, resulting in damage to the coil. This situation has occurred in the past, which not only delays the maintenance progress, but also increases the maintenance cost and affects the smooth progress of production.

实用新型内容 Utility model content

本实用新型所要解决的技术问题是提供一种大型电机抽芯检修装置,这种装置可以平稳地实现大型电机的抽芯检修工作,避免电机转子和定子等部件的损伤。 The technical problem to be solved by the utility model is to provide a large-scale motor core-pulling maintenance device, which can smoothly realize the core-pulling maintenance work of large-scale motors, and avoid damage to motor rotors, stators and other components.

解决上述技术问题的技术方案是: The technical scheme that solves the above-mentioned technical problem is:

一种大型电机抽芯检修装置,它由转子支撑小车和轨道组成,转子支撑小车的上部有支撑梁,支撑梁与电机的轴向垂直,支撑梁下部两侧安装有车轮,轨道与电机的轴向平行,车轮放置在轨道上,转子放置在支撑梁上。 A large-scale motor core-pulling maintenance device, which is composed of a rotor supporting trolley and a track. The upper part of the rotor supporting trolley has a supporting beam, which is perpendicular to the axial direction of the motor. Wheels are installed on both sides of the lower part of the supporting beam. To parallel, the wheels are placed on the track, and the rotor is placed on the support beam.

上述大型电机抽芯检修装置,所述轨道有两组,分别位于电机的前后两端,转子支撑小车的支撑梁、车轮有两组,分别位于电机的前后两端,两组支撑梁分别支撑在电机的转子轴前后两端的下方,车轮位于轨道上。 The above-mentioned large-scale motor core-pulling maintenance device has two sets of rails, which are respectively located at the front and rear ends of the motor. There are two sets of support beams and wheels of the rotor support trolley, which are respectively located at the front and rear ends of the motor. Below the front and rear ends of the rotor shaft of the motor, the wheels are located on the rails.

上述大型电机抽芯检修装置,所述支撑梁上方安装转子托架,转子托架支撑在转子轴下方。 In the above-mentioned large-scale motor core-pulling maintenance device, a rotor bracket is installed above the support beam, and the rotor bracket is supported below the rotor shaft.

本实用新型的有益效果是: The beneficial effects of the utility model are:

本实用新型的转子支撑小车的支撑梁分别支撑在电机的转子轴前后两端的下方,转子支撑小车在轨道上移动,将转子从定子中平稳抽出,避免了在检修过程中由于碰撞导致的线圈损坏,提高了检修设备安全性, 保证了检修质量。本实用新型结构简单、容易操作、故障点少、易维护、维护成本低、使用效果好,是大型电机抽芯检修的得力工具。 The supporting beams of the rotor supporting trolley of the utility model are respectively supported under the front and rear ends of the rotor shaft of the motor, and the rotor supporting trolley moves on the track to smoothly extract the rotor from the stator, avoiding coil damage caused by collision during maintenance , improving the safety of maintenance equipment and ensuring the quality of maintenance. The utility model has the advantages of simple structure, easy operation, few fault points, easy maintenance, low maintenance cost and good use effect, and is a powerful tool for core-pulling maintenance of large-scale motors.

附图说明 Description of drawings

图1是本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2是图1的侧视图。 FIG. 2 is a side view of FIG. 1 .

图中标记如下:转子支撑小车1、轨道2、支撑梁3、转子托架4、车轮5、车轮轴6、定子7、转子8、转子轴9、电机底座10、水泥平台11。 The marks in the figure are as follows: rotor supporting trolley 1, track 2, support beam 3, rotor bracket 4, wheel 5, wheel shaft 6, stator 7, rotor 8, rotor shaft 9, motor base 10, cement platform 11.

具体实施方式 Detailed ways

本实用新型由转子支撑小车1和轨道2组成。 The utility model is composed of a rotor supporting trolley 1 and a track 2.

图中显示,转子支撑小车1包括支撑梁3、转子托架4、车轮5、车轮轴6。转子支撑小车1的上部是支撑梁3,支撑梁3与电机的轴向垂直,车轮5通过车轮轴6安装在支撑梁3下部两侧,转子托架4安装在支撑梁3上,用于托起转子轴9。 As shown in the figure, the rotor support trolley 1 includes a support beam 3 , a rotor bracket 4 , a wheel 5 , and a wheel axle 6 . The upper part of the rotor supporting trolley 1 is a support beam 3, the support beam 3 is perpendicular to the axial direction of the motor, the wheels 5 are installed on both sides of the lower part of the support beam 3 through the wheel shaft 6, and the rotor bracket 4 is installed on the support beam 3 for supporting Lift the rotor shaft 9.

图中显示,转子支撑小车1的支撑梁3、车轮5有两组,分别位于电机的前后两端,两组支撑梁3分别支撑在电机的转子轴9前后两端的下方,车轮5位于轨道2上。 The figure shows that there are two groups of support beams 3 and wheels 5 of the rotor support trolley 1, which are respectively located at the front and rear ends of the motor. The two groups of support beams 3 are respectively supported under the front and rear ends of the rotor shaft 9 of the motor. superior.

图中显示,轨道2有两组,分别位于电机的前后两端,轨道2与电机的轴向平行,车轮5放置在轨道2上,可以沿着轨道2移动。轨道2固定于电机底座10和水泥平台11上 The figure shows that there are two sets of track 2, which are respectively located at the front and rear ends of the motor. The track 2 is parallel to the axis of the motor. The wheels 5 are placed on the track 2 and can move along the track 2. The track 2 is fixed on the motor base 10 and the cement platform 11

本实用新型的工作过程如下: The working process of the present utility model is as follows:

定子7在电机底座10上固定不动,转子支撑小车1的两个支撑梁3上分别支撑转子轴9的两端并固定,支撑完毕后,将原支撑转子的轴瓦座吊放到一旁,如此保证了转子8与定子7之间的间隙不会改变。转子支撑小车1在轨道2上滚动行走,转子8与定子7之间的间隙保持16mm-18mm不变,实现转子8在从定子7内平稳移出,从而实现安全抽芯检修的目的。 The stator 7 is fixed on the motor base 10, and the two ends of the rotor shaft 9 are respectively supported and fixed on the two support beams 3 of the rotor support trolley 1. After the support is completed, the bearing pad seat that originally supported the rotor is hoisted aside. It is ensured that the gap between the rotor 8 and the stator 7 will not change. The rotor support trolley 1 rolls and walks on the track 2, and the gap between the rotor 8 and the stator 7 remains unchanged at 16mm-18mm, so that the rotor 8 can be moved out of the stator 7 smoothly, thereby achieving the purpose of safe core-pulling maintenance.

Claims (3)

1. the large-size machine apparatus for examination and repair of loosing core, it is characterized in that: it is comprised of rotor supports dolly (1) and track (2), brace summer (3) is arranged at the top of rotor supports dolly (1), brace summer (3) is axial vertical with motor, brace summer (3) both sides, bottom are provided with wheel (5), the axially parallel of track (2) and motor, it is upper that wheel (5) is placed on track (2), and rotor (8) is placed on brace summer (3).
2. the large-size machine according to claim 1 apparatus for examination and repair of loosing core, it is characterized in that: described track (2) has two groups, lay respectively at the rear and front end of motor, brace summer (3), the wheel (5) of rotor supports dolly (1) have two groups, lay respectively at the rear and front end of motor, two groups of brace summers (3) are supported on respectively the below of armature spindle (9) rear and front end of motor, and wheel (5) is positioned on track (2).
3. the large-size machine according to claim 2 apparatus for examination and repair of loosing core, is characterized in that: rotor bracket (4) is installed in described brace summer (3) top, and rotor bracket (4) is supported on armature spindle (9) below.
CN201320567633.1U 2013-09-13 2013-09-13 Large-scale motor core-pulling maintenance device Expired - Fee Related CN203423593U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105129615A (en) * 2015-09-18 2015-12-09 兰州兰石重型装备股份有限公司 Plate heat exchanger core body assembling tackle and use method thereof
CN105406660A (en) * 2015-12-10 2016-03-16 中船重工电机科技股份有限公司 In-cabin extracting-installing mechanism for tower fan rotor
CN105449943A (en) * 2014-09-29 2016-03-30 上海宝钢工业技术服务有限公司 Maintenance platform of motor loose core
CN107329081A (en) * 2017-07-20 2017-11-07 中广核核电运营有限公司 Generator amature, which is taken out, wears stabilising arrangement
CN108736660A (en) * 2018-05-31 2018-11-02 江苏核电有限公司 A kind of the pumping rotor arrangement and its installation method of motor
CN109639065A (en) * 2017-10-09 2019-04-16 上海宝冶集团有限公司 Combined support frame for Large Rotor core pulling
CN112109037A (en) * 2020-08-19 2020-12-22 江苏凯恩特机械设备制造有限公司 Special dismounting device for overhauling unit brake of hydropower station and dismounting method thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105449943A (en) * 2014-09-29 2016-03-30 上海宝钢工业技术服务有限公司 Maintenance platform of motor loose core
CN105129615A (en) * 2015-09-18 2015-12-09 兰州兰石重型装备股份有限公司 Plate heat exchanger core body assembling tackle and use method thereof
CN105406660A (en) * 2015-12-10 2016-03-16 中船重工电机科技股份有限公司 In-cabin extracting-installing mechanism for tower fan rotor
CN107329081A (en) * 2017-07-20 2017-11-07 中广核核电运营有限公司 Generator amature, which is taken out, wears stabilising arrangement
CN109639065A (en) * 2017-10-09 2019-04-16 上海宝冶集团有限公司 Combined support frame for Large Rotor core pulling
CN108736660A (en) * 2018-05-31 2018-11-02 江苏核电有限公司 A kind of the pumping rotor arrangement and its installation method of motor
CN112109037A (en) * 2020-08-19 2020-12-22 江苏凯恩特机械设备制造有限公司 Special dismounting device for overhauling unit brake of hydropower station and dismounting method thereof
CN112109037B (en) * 2020-08-19 2021-06-11 江苏凯恩特机械设备制造有限公司 Special dismounting device for overhauling unit brake of hydropower station and dismounting method thereof

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140205

Termination date: 20190913

CF01 Termination of patent right due to non-payment of annual fee