CN203420190U - Electric rust remover of railway track - Google Patents
Electric rust remover of railway track Download PDFInfo
- Publication number
- CN203420190U CN203420190U CN201320439982.5U CN201320439982U CN203420190U CN 203420190 U CN203420190 U CN 203420190U CN 201320439982 U CN201320439982 U CN 201320439982U CN 203420190 U CN203420190 U CN 203420190U
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- rust
- track
- rust cleaning
- wheel
- driving
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Abstract
The utility model discloses an electric rust remover of a railway track, and belongs to the technical field of maintenance equipment of the railway track. The electric rust remover of the railway track is used for conducting rust removal operation on the track surface of the railway track. According to the electric rust remover of the railway track, a traveling vehicle frame is used for driving a rust removal rack to travel on the track, a rust removal motor drives a rust removal wheel to rotate at full speed on the surface of the track so that the track can be polished, rust stains on the surface of the track are removed, hence, the phenomenon that a shunt circuit of a track circuit is not good in the vehicle traveling process is avoided, train operation accidents are effectively avoided, and the security of traveling vehicle transportation is greatly improved. By means of the electric rust remover of the railway track, the dust removal function of the track is guaranteed, meanwhile, the efficiency is greatly improved compared with the efficiency of original manual track rust removal work, the efficiency is 25 times the efficiency of manual rust removal, and the rust removal effect is far better than manual rust removal. After the implementation of the electric rust remover of the railway track, the number of track rust removal personnel is greatly decreased, the use of rust removal materials is reduced, spending is saved, and the electric rust remover of the railway track further has the advantages of being small in investment, easy to maintain, little in maintenance cost, and obvious in economic benefit and social benefit.
Description
Technical field
The utility model relates to a kind of to the eliminate rust rust cleaning machinery of operation of the track rail level of having laid, and belongs to track service equipment technical field.
Background technology
In some large enterprises, enterprises is equipped with track and carries out hauling operation.Because being used, affected by environment and track there is certain time interval, therefore the rail level of the track in enterprise easily gets rusty or easily saves bit by bit dust, rust stain or dust reduce track electric conductivity, during driving, easily there is the phenomenon that track circuit shunting badness " is pressed not dead ", cause dispatch control and collection control personnel can not grasp car team position and take station track situation, cause gage locomotive vehicle occupied section without demonstration, jeopardize vehicling operation safety.
Traditional track rust cleaning work is all manually to eliminate rust with sand paper and grinder buffing, rust cleaning inefficiency, and sand paper is softer, during polishing track, loses time, and waste sand paper; The width of emery wheel is 50mm-100mm normally, but the track end face width of polishing rust cleaning is 70mm-75mm, and the rail head end face of track is one section of circular arc that a radius is 300mm, complete the polishing of this arc surface, just must move back and forth several times with sand paper or emery wheel, according to this original hand cleaning method, a common experienced operator spends the time of 10-20 minute to the track rust cleaning of a 12.5m approximately, both waste of manpower, loses time again, and rust cleaning effect is undesirable.During manual polishing track, can not guarantee that track surface uniform is stressed, make it to wear away inhomogeneous.Personnel's operation on rail track, easily causes personal injury simultaneously.For strengthen track rail level rust cleaning effect, improve rust cleaning operating efficiency and traffic safety, improve labour intensity, the rust cleaning that is necessary to develop a kind of track is mechanical.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of track electric rust remover, this rust remover can improve the efficiency of track rail level rust cleaning operation, prevents that railway transporting operation is because of track gets rusty or dust generation track circuit shunting badness phenomenon causes vehicling operation accident.
The technical scheme solving the problems of the technologies described above is:
A kind of track electric rust remover, it comprises driving frame, driving wheel, battery, traveling motor, rust cleaning stand, rust cleaning stand wheel, rust cleaning motor, power transmission shaft, rust removal wheel, driving wheel is two, be arranged on respectively the front and rear of driving frame, battery is fixed on driving frame, traveling motor is arranged on driving wheel, and two driving wheels are positioned on the track of a side, can walk along track; The rectangle metal framework that rust cleaning stand is horizontal positioned, rust cleaning one side of stand and a side of driving frame are connected, and rust cleaning stand wheel is installed in the opposite side bottom of rust cleaning stand, and rust cleaning stand wheel is positioned on the track of opposite side, along track, rotates; Rust cleaning motor is fixed on rust cleaning stand, and rust cleaning motor is connected with rust removal wheel by power transmission shaft, drives rust removal wheel to rotate; Rust removal wheel is arranged on the below of rust cleaning stand, and rust removal wheel circumferential edges contacts with the upper surface of track, and the rust stain on track is polished; Battery is connected with rust cleaning motor with traveling motor respectively, drives traveling motor and rust cleaning electric machine rotation.
Above-mentioned track electric rust remover, described rust removal wheel is arranged on the below of rust cleaning stand by elastic pressuring clamping device, elastic pressuring clamping device is comprised of depression bar, holddown spring, clamp sleeve, the wheel shaft two ends of rust removal wheel connect vertical depression bar, there is holddown spring depression bar upper end, depression bar is inlaid in the vertical clamp sleeve of lower opening with holddown spring, and the upper end of clamp sleeve is welded on the below of rust cleaning stand.Depression bar and holddown spring are closely pressed in rust removal wheel on the arc top surface of track, polish.
Above-mentioned track electric rust remover, the rectangle metal framework of described rust cleaning stand has foldable structure in the one end near driving frame, foldable structure is, on the parallel position on the crossbeam of the both sides perpendicular to driving frame of rectangle metal framework, rotating shaft or bearing pin are installed respectively, and the stand that can make to eliminate rust is upwards folding.
Above-mentioned track electric rust remover, is connected by driving belt between described rust cleaning motor and power transmission shaft, between the wheel shaft of power transmission shaft and rust removal wheel, by driving belt, is connected.
Above-mentioned track electric rust remover, described 2 driving wheel peripheries are provided with wheel rim, and wheel rim is annular, and the outer circumference diameter of wheel rim is greater than the external diameter of driving wheel, is welded with 4 screw rods on driving wheel spoke dish, has respectively screw and screw rod to match on wheel rim.Wheel rim makes driving wheel can not depart from track.
Above-mentioned track electric rust remover, the place ahead of described driving frame turns to fixed bar, turns to the two ends of fixed bar by bolt or pin, to be connected with vehicle frame with the handlebar of driving frame respectively.
Above-mentioned track electric rust remover, there is rust cleaning stand fixed bar described rust cleaning stand top, and one end of rust cleaning stand fixed bar is connected on driving frame, and the other end is connected to the top of rust cleaning stand, and connected mode is that bolt connects or pin connects.
The beneficial effects of the utility model are:
The utility model adopts driving frame to drive rust cleaning stand to walk on track, rust cleaning motor drives rust removal wheel rapidly to rotate polishing track at road track surface, remove the rust stain of road track surface, thereby reach track circuit shunting badness phenomenon object occurs while avoiding driving a vehicle, through test of many times, track rust cleaning effect and dust removing effects are desirable, have effectively avoided the generation of driving accident, have greatly improved the safety of driving transportation.Meanwhile, rust remover itself has very large convenience, and while eliminating rust work, rust remover can be deployed on track and walk, while completing rust cleaning work, can rust remover is folding, according to common electric bicycle running mode, travel.
The utility model is when guaranteeing track derusting action, efficiency than artificial track rust cleaning work has in the past had large increase, the rust cleaning 30km track of take is example, 5 artificial rust cleaning 30km tracks need to approximately 25 days, use this device to need 1 within artificial 5 days, can complete, be manually to eliminate rust 25 times of efficiency, and the effect that eliminates rust is better than artificial rust cleaning far away.
After the utility model is implemented, greatly reduced track rust cleaning personnel amount, and reduced the use of rust cleaning material, saved spending, the utility model also has advantages of that one-time investment is little, maintenance is easy, maintenance cost is few.
The utlity model has significant economic benefit and social benefit, is the necessaries of safeguarding track, has the good prospect of promoting the use of.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is lateral view of the present utility model;
Fig. 3 is front view of the present utility model;
Fig. 4 is top view of the present utility model;
Fig. 5 is folded state schematic diagram of the present utility model.
In figure, mark is as follows: driving frame 1, battery 2, handlebar 3, wheel rim 4, track 5, rust cleaning stand fixed bar 6, rust cleaning motor 7, driving belt 8, rust cleaning stand wheel 9, elastic pressuring clamping device 10, rust removal wheel 11, driving wheel 12, power transmission shaft 13, bearing 14, foldable structure 15, turn to fixed bar 16, traveling motor 17, rust cleaning stand 18.
The specific embodiment
The utility model is comprised of running gear and rust cleaning part, and running gear is positioned on track, can advance or retreat along track, and rust cleaning part is arranged on running gear, and the rust removal wheel of rust cleaning part steeps into polishing and eliminates rust the rust of track.
In figure, show, running gear of the present utility model comprises driving frame 1, driving wheel 12, battery 2, traveling motor 17.Driving wheel 12 is two, is arranged on respectively the front and rear of driving frame 1, and battery 2 is fixed on driving frame 1, and traveling motor 17 is arranged on driving wheel 12, and two driving wheels 12 are positioned on the track 5 of a side.Driving frame 1 can adopt the steel-pipe welding of Ф 40 * 4 to form, and concrete welding can, with reference to the structure of electric bicycle, for convenience of maintenance and renewal part, also can directly adopt electric bicycle transformation, welding rust-removing part on electric bicycle with assembling mode.
In figure, show, rust cleaning part of the present utility model comprises rust cleaning stand 18, rust cleaning stand wheel 9, rust cleaning motor 7, power transmission shaft 13, rust removal wheel 11, driving belt 8.The rectangle metal framework that rust cleaning stand 18 is horizontal positioned, rust cleaning one side of stand 18 and a side of driving frame 1 are connected, rust cleaning stand wheel 9 is installed in the opposite side bottom of rust cleaning stand 18, rust cleaning stand wheel 9 is positioned on the track 5 of opposite side, rust cleaning motor 7 is fixed on rust cleaning stand 18, between rust cleaning motor 7 and power transmission shaft 13, by driving belt 8, be connected, between the wheel shaft of power transmission shaft 13 and rust removal wheel 11, by driving belt 8, be connected, rust removal wheel 11 is arranged on the below of rust cleaning stand 18, rust removal wheel 11 circumferential edges contact with the upper surface of track 5, rust stain on track 5 is polished.Battery 2 is connected with rust cleaning motor 7 with traveling motor 17 respectively, drives traveling motor 17 and rust cleaning motor 7 to rotate.
The framework that the rust cleaning stand 18 of an embodiment of the present utility model is formed by the steel-pipe welding of Ф 27 * 4, long is 1655mm, and wide be 600mm, in framework, at interval of a brace summer of 330mm welding, needs weld 5, and material is the steel pipe of Ф 27 * 4.
In figure, show, rust removal wheel 11 is arranged on the below of rust cleaning stand 18 by elastic pressuring clamping device 10, and the structure of rust removal wheel 11 is that ring-like steel brush is enclosed within on the cylindrical of rust removal wheel 11.The effect of elastic pressuring clamping device 10 is rust removal wheel 11 to be pressed in closely to the arc top surface of track 5, steel brush burr on rust removal wheel 11 is enclosed the dome bread of track 5, solve flat-faced wheel and cannot be polished to the problem of circular arc end face, and can regulate the rotating speed of rust cleaning motor 7 to improve rust cleaning efficiency according to the corrosion degree of track 5.Elastic pressuring clamping device 10 is comprised of depression bar, holddown spring, clamp sleeve, the wheel shaft two ends of rust removal wheel 11 connect vertical depression bar, there is holddown spring depression bar upper end, depression bar is inlaid in the vertical clamp sleeve of lower opening with holddown spring, and the upper end of clamp sleeve is welded on the below of rust cleaning stand 18.
The depression bar of the elastic pressuring clamping device 10 of an embodiment of the present utility model and clamp sleeve are respectively Ф 22 * 3 steel pipes and Ф 27 * 4 steel pipes.
In figure, show, the rectangle metal framework of rust cleaning stand 18 has foldable structure 15 in the one end near driving frame 1, and the effect of foldable structure 15 is after having eliminated rust, and the stand 18 that will eliminate rust is folding, departs from track transport by traveled portion.Foldable structure 15 is, on the parallel position on the crossbeam of the both sides perpendicular to driving frame 1 of rectangle metal framework, rotating shaft or bearing pin are installed respectively.
The foldable structure 15 of an embodiment of the present utility model is that the hole that a diameter is 10mm is made a call in the square steel plate middle that is 6mm by the wide 25mm of being of 3 block lengths, thickness, and two block plates are welded in to rust cleaning folding one end of stand 18 side by side, the spacing of reserved 8mm between two block plates, another block plate is welded on to rust cleaning fixing one end of stand 18, to being 9mm with diameter after the direction of 3 preformed holes, iron pin injects and prevents to mark, and can realize the folding effect of rust cleaning stand 18.
In figure, show, for driving wheel 12 can be travelled on track 5,2 driving wheel 12 peripheries, wheel rim 4 is installed, wheel rim 4 is annular, the outer circumference diameter of wheel rim 4 is greater than the external diameter of driving wheel 12, large 10cm is welded with 4 screw rods on driving wheel spoke dish, has respectively screw and screw rod to match on wheel rim 4.When driving wheel 12 is positioned on track 5, wheel rim 4 is stuck in the inner side of track 5, makes driving wheel 12 can not depart from track 5 surfaces and skids off.
In figure, show, the place ahead of driving frame 1 turns to fixed bar 16, turns to the two ends of fixed bar 16 by bolt or pin, to be connected with vehicle frame with the handlebar 3 of driving frame 1 respectively.Turn to fixed bar 16 for the solid round steel two ends of diameter 15mm are bent into vertical direction, fixing handlebar 16 when polishing rust cleaning work is carried out, makes that driving frame 1 is stable to travel on track 5.When travelling on track 5, for the stability that guarantees to travel, travel direction need be fixed, travel direction is moved towards to determine by track 5.After polishing rust cleaning work completes, detachably turn to fixed bar 16, facilitate ground run to turn to.
In figure, show, there is rust cleaning stand fixed bar 6 rust cleaning stand 18 tops, and one end of rust cleaning stand fixed bar 6 is connected on driving frame 1, and the other end is connected to the top of rust cleaning stand 18, and connected mode is that bolt connects or pin connects.Rust cleaning stand fixed bar 6 adopts the filled circles steel of 15mm to make, and length is 230mm, and latch pattern is made in the two ends of round steel, is convenient to fold rust cleaning stand 18 after dismounting.During rust remover work, rust cleaning stand 18 is vertical direction with driving frame 1, and be fixed with rust cleaning stand fixed bar 6, the stability that assurance is travelled, so that traveling on track 5, when common ground travels, rust cleaning stand 18 can be folded into and driving frame 1 parallel direction, guarantee when ground run motor-driven with flexibly.
The battery 2 of an embodiment of the present utility model adopts 48V battery, general with electric bicycle, and rust cleaning motor 7 adopts 24V direct current generator, and rust removal wheel 11 overcoats adopt the steel brush that diameter is 100mm.
Claims (7)
1. a track electric rust remover, it is characterized in that: it comprises driving frame (1), driving wheel (12), battery (2), traveling motor (17), rust cleaning stand (18), rust cleaning stand wheel (9), rust cleaning motor (7), power transmission shaft (13), rust removal wheel (11), driving wheel (12) is two, be arranged on respectively the front and rear of driving frame (1), battery (2) is fixed on driving frame (1), traveling motor (17) is arranged on driving wheel (12), two driving wheels (12) are positioned on the track (5) of a side, the rectangle metal framework that rust cleaning stand (18) is horizontal positioned, one side of rust cleaning stand (18) is connected with a side of driving frame (1), rust cleaning stand wheel (9) is installed in the opposite side bottom of rust cleaning stand (18), rust cleaning stand wheel (9) is positioned on the track (5) of opposite side, rust cleaning motor (7) is fixed on rust cleaning stand (18), rust cleaning motor (7) is connected with rust removal wheel (11) by power transmission shaft (13), rust removal wheel (11) is arranged on the below of rust cleaning stand (18), rust removal wheel (11) circumferential edges contacts with the upper surface of track (5), battery (2) is connected with rust cleaning motor (7) with traveling motor (17) respectively.
2. track electric rust remover according to claim 1, it is characterized in that: described rust removal wheel (11) is arranged on the below of rust cleaning stand (18) by elastic pressuring clamping device (10), elastic pressuring clamping device (10) is comprised of depression bar, holddown spring, clamp sleeve, the wheel shaft two ends of rust removal wheel (11) connect vertical depression bar, there is holddown spring depression bar upper end, depression bar is inlaid in the vertical clamp sleeve of lower opening with holddown spring, and the upper end of clamp sleeve is welded on the below of rust cleaning stand (18).
3. track electric rust remover according to claim 2, it is characterized in that: the rectangle metal framework of described rust cleaning stand (18) has foldable structure (15) in the one end near driving frame (1), and foldable structure (15) is, on the parallel position on the crossbeam of the both sides perpendicular to driving frame (1) of rectangle metal framework, rotating shaft or bearing pin are installed respectively.
4. track electric rust remover according to claim 3, it is characterized in that: between described rust cleaning motor (7) and power transmission shaft (13), by driving belt (8), be connected, between the wheel shaft of power transmission shaft (13) and rust removal wheel (11), by driving belt (8), be connected.
5. track electric rust remover according to claim 4, it is characterized in that: described 2 driving wheels (12) periphery is provided with wheel rim (4), wheel rim (4) is annular, the outer circumference diameter of wheel rim (4) is greater than the external diameter of driving wheel (12), on driving wheel (12) spoke dish, be welded with 4 screw rods, on wheel rim (4), have respectively screw and screw rod to match.
6. track electric rust remover according to claim 5, it is characterized in that: the place ahead of described driving frame (1) turns to fixed bar (16), turn to the two ends of fixed bar (16) by bolt or pin, to be connected with vehicle frame with the handlebar (3) of driving frame (1) respectively.
7. track electric rust remover according to claim 6, it is characterized in that: there is rust cleaning stand fixed bar (6) described rust cleaning stand (18) top, one end of rust cleaning stand fixed bar (6) is connected on driving frame (1), the other end is connected to the top of rust cleaning stand (6), and connected mode is that bolt connects or pin connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320439982.5U CN203420190U (en) | 2013-07-23 | 2013-07-23 | Electric rust remover of railway track |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320439982.5U CN203420190U (en) | 2013-07-23 | 2013-07-23 | Electric rust remover of railway track |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203420190U true CN203420190U (en) | 2014-02-05 |
Family
ID=50019290
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320439982.5U Expired - Fee Related CN203420190U (en) | 2013-07-23 | 2013-07-23 | Electric rust remover of railway track |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203420190U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104631234A (en) * | 2015-01-23 | 2015-05-20 | 德阳路通铁路技术开发有限公司 | Automatic steel rail duplex rust removing machine |
| GB2540767A (en) * | 2015-07-27 | 2017-02-01 | Transp For London A Body Corp Established Pursuant To The Greater London Authorities Act 1999 | Rail grinding machine |
| WO2018054519A1 (en) * | 2016-09-22 | 2018-03-29 | Robel Bahnbaumaschinen Gmbh | Track-working machine which can be displaced manually on a track |
-
2013
- 2013-07-23 CN CN201320439982.5U patent/CN203420190U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104631234A (en) * | 2015-01-23 | 2015-05-20 | 德阳路通铁路技术开发有限公司 | Automatic steel rail duplex rust removing machine |
| GB2540767A (en) * | 2015-07-27 | 2017-02-01 | Transp For London A Body Corp Established Pursuant To The Greater London Authorities Act 1999 | Rail grinding machine |
| WO2018054519A1 (en) * | 2016-09-22 | 2018-03-29 | Robel Bahnbaumaschinen Gmbh | Track-working machine which can be displaced manually on a track |
| AU2017332217B2 (en) * | 2016-09-22 | 2022-08-04 | Robel Bahnbaumaschinen Gmbh | Machine for track maintenance, manually displaceable on a track |
| US11466411B2 (en) | 2016-09-22 | 2022-10-11 | Robel Bahnbaumaschinen Gmbh | Machine for track maintenance, manually displaceable on a track |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140205 Termination date: 20140723 |
|
| EXPY | Termination of patent right or utility model |