CN203418399U - Device for machining long-radius arc face on piano rib - Google Patents
Device for machining long-radius arc face on piano rib Download PDFInfo
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- CN203418399U CN203418399U CN201320452884.5U CN201320452884U CN203418399U CN 203418399 U CN203418399 U CN 203418399U CN 201320452884 U CN201320452884 U CN 201320452884U CN 203418399 U CN203418399 U CN 203418399U
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Abstract
本实用新型公开了一种钢琴肋木上大半径圆弧面的加工设备,包括机架、工作台、动力轮、张紧轮、仿形磨头、砂带以及动力装置,其中,所述动力装置与动力轮连接,所述仿形磨头固定在机架上,该仿形磨头具有圆弧形表面;所述砂带环绕在动力轮、张紧轮以及仿形磨头上形成封闭的三角形;所述仿形磨头与工作台之间形成有加工时用于让肋木端部推入的加工空间;位于仿形磨头的圆弧形表面上的砂带的外径与肋木上大半径圆弧面的半径相等。本实用新型的钢琴肋木上大半径圆弧面的加工设备具有工作效率高、精度高和劳动强度小的优点。
The utility model discloses a large-radius circular-arc surface processing equipment on piano ribs, which comprises a frame, a workbench, a power wheel, a tension wheel, a profiling grinding head, an abrasive belt and a power device, wherein the power device Connected with the power wheel, the profiling grinding head is fixed on the frame, and the profiling grinding head has an arc-shaped surface; the abrasive belt wraps around the power wheel, the tensioning wheel and the profiling grinding head to form a closed triangle ; A processing space is formed between the profiling grinding head and the workbench for allowing the ends of ribs to be pushed in; The radii of the arcs are equal. The processing equipment of the large-radius arc surface on the piano rib of the utility model has the advantages of high working efficiency, high precision and low labor intensity.
Description
技术领域technical field
本实用新型涉及钢琴部件的加工设备,具体涉及一种钢琴肋木上大半径圆弧面的加工设备。The utility model relates to a processing device for piano parts, in particular to a processing device for a large-radius arc surface on a piano rib.
背景技术Background technique
参见图1,肋木1是钢琴中的一个重要的部件,其粘结在钢琴音板2上,用于提高音板2的弹性和硬度,同时它能迅速将声波传给整块音板2。钢琴音板2与弦码的木材纹理是由低、中音至高音成对角线布置,肋木1的纹理走向则与音板2、弦码垂直布置,使木材的纹理形成横竖交叉的网状,使得声音在弦码的任何一点激发,均能迅速传遍整块音板2。Referring to Fig. 1, the
由于肋木1两端头处应力下降所以将其削成圆弧面1-1,这样可避免肋木1两端翘起从而降低音板2弹性。而处在音板2不同位置的肋木1对音板2弹性的影响也不同,因此肋木1的圆弧面1-1的半径大小需要根据音板13的振动规律和肋木1位置设计,总体上来说,肋木1的圆弧面1-1分成小半径、中半径和大半径三种,例如,在某型号的钢琴中,小半径圆弧面1-1的半径为R40mm,中径圆弧面1-1的半径为R175mm,大半径圆弧面1-1的半径分为R300mm、R450mm、R600mm和R800mm四种。Because the stress at both ends of the
现有的肋木1上圆弧面1-1的加工方法是先用木工凿依据模具外表将圆弧面1-1的轮廓粗加工出来,留有一定的加工余量;然后用弯手刨人工按弧形轮廓刨出来,然后用检验模形检查是不是达到要求。现有的这种加工方法存在效率低、精度差和劳动强度大的缺点,并且用木工凿进行粗加工时,刀具有可能顺着木纹延伸,当木纹向下(或叫逆纹)时,如果进刀量大了,会沿着木纹方向出现撕裂现象。撕裂面甚至超过加工轮廓表面时出现处理品,甚至废品。The processing method of the arc surface 1-1 on the existing
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供了一种钢琴肋木上大半径圆弧面的加工设备,该加工设备具有工作效率高、精度高和劳动强度小的优点。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a processing equipment for large-radius arc surfaces on piano ribs. The processing equipment has the advantages of high work efficiency, high precision and low labor intensity.
本实用新型实现上述目的的技术方案为:The technical scheme that the utility model realizes above-mentioned purpose is:
一种钢琴肋木上大半径圆弧面的加工设备,其特征在于,包括机架、工作台、动力轮、张紧轮、仿形磨头、砂带以及动力装置,其中,所述动力装置与动力轮连接,所述仿形磨头固定在机架上,该仿形磨头具有圆弧形表面;所述砂带环绕在动力轮、张紧轮以及仿形磨头上形成封闭的三角形;所述仿形磨头与工作台之间形成有加工时用于让肋木端部推入的加工空间;位于仿形磨头的圆弧形表面上的砂带的外径与肋木上大半径圆弧面的半径相等。A kind of processing equipment of large-radius arc surface on piano rib, it is characterized in that, comprises frame, workbench, power wheel, tension wheel, profiling grinding head, abrasive belt and power device, wherein, described power device and The power wheel is connected, the profiling grinding head is fixed on the frame, and the profiling grinding head has an arc-shaped surface; the abrasive belt wraps around the power wheel, the tensioning wheel and the profiling grinding head to form a closed triangle; A processing space is formed between the profiling grinding head and the workbench for pushing the ends of the ribs in; The arcs have equal radii.
本实用新型的一个优选方案,其中,该加工设备包括两套加工组件,每一套加工组件包括所述的工作台、动力轮、张紧轮、仿形磨头、砂带以及动力装置。每一套加工组件均可独立的完成肋木上大半径圆弧面的加工,这样有利于提高效率、节省空间。具体地,两套加工组件前后设置,且两套加工组件中的两个工作台设置在左右两侧,两套加工组件中的两个砂带呈交叉状前后设置。这样,只需利用一套加工组件的空间便可设置两套加工组件,充分地利用了空间;工人分别在左右两侧进行操作,互不影响,两套加工组件中只要选择圆弧形表面半径不同的两种仿形磨头,便可加工两种不同半径的肋木上大半径圆弧面,充分利用空间,提高了工作效率。In a preferred solution of the present invention, the processing equipment includes two sets of processing components, each set of processing components includes the above-mentioned workbench, power wheel, tensioning wheel, profiling grinding head, abrasive belt and power device. Each set of processing components can independently complete the processing of the large-radius arc surface on the rib, which is conducive to improving efficiency and saving space. Specifically, the two sets of processing assemblies are arranged front and back, and the two workbenches of the two sets of processing assemblies are arranged on the left and right sides, and the two abrasive belts of the two sets of processing assemblies are arranged front and back in a cross shape. In this way, two sets of processing components can be set up only by using the space of one set of processing components, which makes full use of the space; workers operate on the left and right sides respectively, without affecting each other, as long as the radius of the arc-shaped surface is selected for the two sets of processing components Two different profiling grinding heads can process large-radius arc surfaces on ribs with two different radii, making full use of the space and improving work efficiency.
本实用新型的一个优选方案,其中,所述仿形磨头的圆弧形表面上设有石墨布片。工作时由于仿形磨头固定不动,如果不设置所述石墨布片,砂带直接从其圆弧形表面中磨擦滑过,长时间工作后会磨损仿形磨头,影响加工精度,而且砂带容易磨损断裂,降低砂带的寿命;而设置所述石墨布片后,由于石墨布片摩擦系数小且耐磨性能好,因此不但可以保护仿形磨头,而且其本身也不容易被磨损。In a preferred solution of the present utility model, graphite cloth is arranged on the arc-shaped surface of the profiling grinding head. Since the profiling grinding head is fixed during work, if the graphite cloth sheet is not provided, the abrasive belt will directly rub and slide through its arc-shaped surface, and the profiling grinding head will be worn after working for a long time, which will affect the processing accuracy, and The abrasive belt is easy to wear and tear, which reduces the life of the abrasive belt; after the graphite cloth sheet is installed, the graphite cloth sheet has a small friction coefficient and good wear resistance, so it can not only protect the profiling grinding head, but also itself is not easy to be damaged. wear and tear.
本实用新型的一个优选方案,其中,所述仿形磨头在与张紧轮对应的一端设有导向轮;沿着砂带工作时的运动方向,所述砂带依次绕过仿形磨头的圆弧形表面和导向轮。由于仿形磨头的圆弧形表面只是一段圆弧,如果砂带直接环绕在动力轮、张紧轮和仿形磨头的圆弧形表面上,会在仿形磨头的圆弧形表面的出口端形成较尖的拐角,这样会影响砂带运动的顺畅性,且砂带容易折断,而增加所述导向轮后,可以使得砂带在仿形磨头的圆弧形表面的两端平滑地过渡,确保砂带运动畅顺,延长砂带使用寿命。A preferred solution of the utility model, wherein, the profiling grinding head is provided with a guide wheel at one end corresponding to the tensioning wheel; along the movement direction of the abrasive belt, the abrasive belt bypasses the profiling grinding head in turn arc-shaped surface and guide wheels. Since the arc-shaped surface of the profiling grinding head is just a section of arc, if the abrasive belt directly wraps around the arc-shaped surface of the power wheel, the tensioning wheel and the profiling grinding head, the arc-shaped surface of the profiling grinding head will The outlet end of the outlet forms a sharper corner, which will affect the smoothness of the movement of the abrasive belt, and the abrasive belt is easy to break. After adding the guide wheel, the abrasive belt can be placed at both ends of the arc-shaped surface of the profiling grinding head. Smooth transition ensures smooth movement of the abrasive belt and prolongs the service life of the abrasive belt.
本实用新型的一个优选方案,其中,所述仿形磨头根据圆弧形表面的半径的不同分成多种,所述砂带的长度固定;针对每一种仿形磨头,沿着砂带的环绕路径环绕一周的长度为固定值,且该长度与砂带的长度相等。亦即,不管使用哪一种仿形磨头,沿着砂带的环绕路径,绕该仿形磨头的圆弧形表面、动力轮以及张紧轮一周的长度都是固定不变的,这个长度与砂带的长度相等,这样针对不同的仿形磨头,均可使用同一种规格的砂带,以便在加工不同半径的肋木上大半径圆弧面时,只需更换仿形磨头即可,无需更换砂带。A preferred solution of the present utility model, wherein, the profiling grinding head is divided into multiple types according to the radius of the arc-shaped surface, and the length of the abrasive belt is fixed; for each profiling grinding head, along the abrasive belt The length of the orbiting path of is a fixed value, and the length is equal to the length of the abrasive belt. That is, no matter which kind of profiling grinding head is used, along the circular path of the abrasive belt, the length of a circle around the arc-shaped surface of the profiling grinding head, the power wheel and the tensioning wheel is constant. The length is equal to the length of the abrasive belt, so that the abrasive belt of the same specification can be used for different profiling grinding heads, so that when processing large-radius arc surfaces on ribs with different radii, only the profiling grinding head needs to be replaced. Yes, there is no need to replace the abrasive belt.
进一步地,所述仿形磨头与机架之间的连接结构为:机架上设有用于与仿形磨头连接的固定连接点,该固定连接点上设有定位轴,每一种仿形磨头设有一个定位孔,所述定位轴推入在该定位孔中;所述仿形磨头的侧边机架之间通过螺栓固定连接。通过定位轴和定位孔的配合将仿形磨头的位置大致限位,然后通过所述螺栓连接将仿形磨头固定,实现固定连接。每一种仿形磨头中定位孔的选择应该要满足:沿着砂带的环绕路径环绕一周的长度为固定值,该长度与砂带的长度相等。Further, the connection structure between the profiling grinding head and the frame is as follows: the frame is provided with a fixed connection point for connecting with the profiling grinding head, and the fixed connection point is provided with a positioning shaft. The shaped grinding head is provided with a positioning hole, and the positioning shaft is pushed into the positioning hole; the side frames of the profiling grinding head are fixedly connected by bolts. The position of the profiling grinding head is roughly limited by the cooperation of the positioning shaft and the positioning hole, and then the profiling grinding head is fixed through the bolt connection to realize a fixed connection. The selection of the positioning hole in each type of profiling grinding head should meet the following requirements: the length of the circle around the abrasive belt is a fixed value, and the length is equal to the length of the abrasive belt.
本实用新型的一个优选方案,其中,所述张紧轮上设有张紧装置,该张紧装置为:所述张紧轮设置在摆杆上,该摆杆的下端与机架铰接,该摆杆与机架之间设有拉力弹簧,该拉力弹簧对摆杆产生常态下使张紧轮位于工作位置的拉力;所述摆杆上设有用于将摆杆向下压下的按压杆。其工作原理是:需要更换砂带时,向下按下按压杆,使得摆动带动张紧轮向下运动,由仿形磨头的圆弧形表面、动力轮以及张紧轮构成的三角形周长缩小,此时可以装入或者取出砂带,重新装好砂带后,松开按压杆,在拉力弹簧作用下,摆动杆恢复到工作位置,将砂带张紧。A preferred solution of the present utility model, wherein, the tensioning wheel is provided with a tensioning device, the tensioning device is: the tensioning wheel is arranged on a swing rod, the lower end of the swing rod is hinged with the frame, the A tension spring is arranged between the swing rod and the frame, and the tension spring generates a pulling force on the swing rod to make the tension wheel in the working position under normal conditions; a pressing rod for pressing down the swing rod is provided on the swing rod. Its working principle is: when the abrasive belt needs to be replaced, press down the pressing lever, so that the swing drives the tension wheel to move downward, and the perimeter of the triangle formed by the arc-shaped surface of the profiling grinding head, the power wheel and the tension wheel Zoom out, now you can load or take out the abrasive belt, after reinstalling the abrasive belt, release the pressing lever, under the action of the tension spring, the swing lever returns to the working position, and the abrasive belt is tensioned.
本实用新型的一个优选方案,其中,所述张紧轮上连接有用于促使砂带在张紧轮上来回滑移的摆动机构,该摆动机构包括驱动电机、与驱动电机输出轴连接的偏心轮、连杆以及摆臂,其中,连杆的一端与偏心轮铰接,另一端与摆臂的一端铰接;所述张紧轮内设有摇摆轴套,该摇摆轴套与张紧轮之间设有轴承,该摇摆轴套内设有固定轴,该固定轴与摇摆轴套之间具有摆动间隙,该固定轴的端部与机架固定连接;所述固定轴与摇摆轴套之间穿设有摆动销轴,该摆动销轴的轴线与固定轴的轴线垂直;所述摆臂的另一端与所述摇摆轴套固定连接。A preferred solution of the present utility model, wherein the tensioning wheel is connected with a swinging mechanism for promoting the abrasive belt to slide back and forth on the tensioning wheel, the swinging mechanism includes a drive motor, an eccentric wheel connected with the output shaft of the drive motor , a connecting rod and a swing arm, wherein, one end of the connecting rod is hinged to the eccentric wheel, and the other end is hinged to one end of the swing arm; There is a bearing, and a fixed shaft is arranged in the swing bush, and there is a swing gap between the fixed shaft and the swing bush, and the end of the fixed shaft is fixedly connected with the frame; the fixed shaft and the swing bush are pierced There is a swing pin, the axis of the swing pin is perpendicular to the axis of the fixed shaft; the other end of the swing arm is fixedly connected with the swing sleeve.
本实用新型的一个优选方案,其中,所述动力装置包括电机,该电机与动力轮之间通过皮带传动机构连接。In a preferred solution of the present invention, the power device includes a motor, and the motor is connected to the power wheel through a belt transmission mechanism.
本实用新型的工作原理是:在动力装置的带动下,动力轮转动,带动砂带环绕仿形磨头的圆弧形表面、动力轮以及张紧轮运动,此时取已用锯床粗加工的肋木,并使肋木的底面与工作台贴紧,将肋木端部从加工空间推入并向前进给,由于位于仿形磨头的圆弧形表面上的砂带的外径与肋木上大半径圆弧面的半径相等,这样砂带就可以将肋木上大半径圆弧面精确加工出来。The working principle of the utility model is: driven by the power device, the power wheel rotates, driving the abrasive belt to move around the arc-shaped surface of the profiling grinding head, the power wheel and the tensioning wheel. Ribs, and make the bottom surface of the ribs close to the workbench, push the end of the ribs from the processing space and feed forward, because the outer diameter of the abrasive belt on the arc-shaped surface of the profiling grinding head and the large radius on the ribs The radii of the arc surfaces are equal, so that the abrasive belt can accurately process the large-radius arc surfaces on the ribs.
本实用新型与现有技术相比具有以下的有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、由动力装置提供加工动力,工人只需将肋木的端部推入到加工空间中随后取出即可完成加工,工作效率大大提高,劳动强度也大为降低。1. The processing power is provided by the power device. The worker only needs to push the end of the rib into the processing space and then take it out to complete the processing. The work efficiency is greatly improved and the labor intensity is also greatly reduced.
2、采用砂带进行磨削加工,圆弧面表面不会出现沿木纹方向撕裂的现象,不会在圆弧面表面留下小坑,使得表面加工质量大大提升。2. Using the abrasive belt for grinding, the surface of the arc surface will not be torn along the direction of the wood grain, and will not leave small pits on the surface of the arc surface, which greatly improves the surface processing quality.
3、砂带的长度可以设置得较长,这样就不用频繁地更换砂带,节省了时间。3. The length of the abrasive belt can be set longer, so that the abrasive belt does not need to be replaced frequently, saving time.
4、由于肋木上大半径圆弧面的直径较大,例如R800mm,如果采用仿形圆筒,那么圆筒直径要达到1.6m之多,这么大的圆筒难以安装,即使可以安装,也会使整个加工设备体积庞大;本实用新型巧妙的利用该圆筒的一部分圆弧面来进行仿形,形成仿形磨头,既便于安装,又节省空间,并且可以设置成不同的规格,灵活更换。4. Since the diameter of the large-radius arc surface on the rib is relatively large, such as R800mm, if a profiling cylinder is used, the diameter of the cylinder must reach as much as 1.6m. It is difficult to install such a large cylinder. Even if it can be installed, it will The entire processing equipment is bulky; the utility model cleverly uses a part of the arc surface of the cylinder to carry out profiling to form a profiling grinding head, which is not only easy to install, but also saves space, and can be set into different specifications for flexible replacement. .
附图说明Description of drawings
图1为钢琴音板和肋木的结构示意图。Fig. 1 is the structural representation of piano sound board and rib.
图2~图4为本实用新型的钢琴肋木上大半径圆弧面的加工设备的一个具体实施方式的机构示意图,其中,图2为主视图,图3为左视图,图4为俯视图。2 to 4 are schematic diagrams of the mechanism of a specific embodiment of the processing equipment for the large-radius arc surface on the piano ribs of the present invention, wherein Fig. 2 is the front view, Fig. 3 is the left side view, and Fig. 4 is the top view.
图5为图2中第一套加工组件的仿形磨头部分的放大图。Fig. 5 is an enlarged view of the profiling grinding head part of the first machining assembly in Fig. 2 .
图6为图2中第一套加工组件的张紧装置的放大图。Fig. 6 is an enlarged view of the tensioning device of the first processing unit in Fig. 2 .
图7~图9为图2中第二套加工组件的摆动机构的结构示意图,其中,图7为主视图,图8为图7的左视图,图9为图8的俯视图。7 to 9 are structural schematic diagrams of the swing mechanism of the second set of processing components in FIG. 2 , wherein FIG. 7 is a front view, FIG. 8 is a left view of FIG. 7 , and FIG. 9 is a top view of FIG. 8 .
图中附图标记为:1肋木;1-1大半径圆弧面;2音板;3机架;4a工作台;4b工作台;5a动力轮;5b动力轮;6a张紧轮;6b张紧轮;7a仿形磨头;7b仿形磨头;8a砂带;8b砂带;9a导向轮;9b导向轮;10a动力装置;10b动力装置;11a横梁;11b横梁;12a石墨布片;12b石墨布片;13a支承座;14a皮带;15a按压杆;16a定位轴;17a螺栓;18a直角形连接耳;19a调节螺栓;20a导向板;21a铰接轴;22a调整垫板;23a摆杆;24a拉力弹簧;25b驱动电机;26b偏心轮;27b连杆;28b摆臂;29b固定轴;30b摆动销轴;31b摇摆轴套;32b轴承;33a螺母;34a螺母。上述附图标记4~34中,后面带a的表示第一套加工组件中的部件,后面带b的表示第二套加工组件中的部件;只带a或者只带b的表示另一套的相同部件在图中没有标出。The reference signs in the figure are: 1 rib; 1-1 large radius arc surface; 2 sound board; 3 frame; 4a workbench; 4b workbench; 5a power wheel; 5b power wheel; 6a tension wheel; Tightening wheel; 7a profiling grinding head; 7b profiling grinding head; 8a abrasive belt; 8b abrasive belt; 9a guide wheel; 9b guide wheel; 10a power unit; 10b power unit; 11a beam; 11b beam; 12a graphite cloth; 12b graphite cloth piece; 13a supporting seat; 14a belt; 15a pressing rod; 16a positioning shaft; 17a bolt; 18a right angle connecting ear; 19a adjusting bolt; 24a tension spring; 25b drive motor; 26b eccentric wheel; 27b connecting rod; 28b swing arm; 29b fixed shaft; 30b swing pin; Among the above-mentioned reference numerals 4-34, the ones with a behind them represent the parts in the first set of processing components, the ones with b behind them represent the components in the second set of processing components; the ones with only a or only b represent the other set Identical parts are not marked in the figures.
具体实施方式Detailed ways
下面结合实施例及附图对本实用新型作进一步详细的描述,但本实用新型的实施方式不限于此。The utility model will be further described in detail below in conjunction with the embodiments and accompanying drawings, but the implementation of the utility model is not limited thereto.
参见图2~图4,本实施例的钢琴肋木上大半径圆弧面的加工设备包括机架3以及两套加工组件,这两套加工组件的构成相同,下面以第一套加工组件为例作详细的描述。第一套加工组件包括工作台4a、动力轮5a、张紧轮6a、仿形磨头7a、砂带8a以及动力装置10a,其中,所述动力装置10a与动力轮5a连接,所述仿形磨头7a固定在机架3上,该仿形磨头7a具有圆弧形表面;所述砂带8a环绕在动力轮5a、张紧轮6a以及仿形磨头7a的圆弧形表面上形成封闭的三角形;所述仿形磨头7a与工作台4a之间形成有加工时用于让肋木端部推入的加工空间;位于仿形磨头7a的圆弧形表面上的砂带8a的外径与肋木上大半径圆弧面的半径相等。Referring to Figures 2 to 4, the processing equipment for the large-radius arc surface on the piano ribs of this embodiment includes a
参见图2~图5,所述机架3上设有横向倾斜设置的横梁11a,所述仿形磨头7a和动力轮5a分别设置在该横梁11a的左右两端。所述仿形磨头7a由圆弧形表面部分和连接部分构成,所述圆弧形表面部分为半径与之相等的圆筒表面的一部分。所述连接部分与横梁11a之间通过以下的方式连接:横梁11a上设有用于与仿形磨头7a连接的固定连接点,该固定连接点上设有定位轴16a,所述连接部分上设有一个定位孔,所述定位轴16a插入在该定位孔中(参见图5);所述横梁11a上设有直角形连接耳18a,该直角形连接耳18a与连接部分的侧边之间通过螺栓17a连接,其中,螺栓17a的一端螺纹连接在连接部分的侧边上,螺栓17a的该端上还设有螺母33a,该螺母33a压紧在连接部分的侧边上,螺栓17a的另一端通过两个螺母34a连接在直角形连接耳18a上。上述连接方式中,通过定位轴16a和定位孔的配合将仿形磨头7a的位置大致限位,然后通过所述螺栓17a、螺母33a、34a以及直角形连接耳18a将仿形磨头7a固定,既确保仿形磨头7a定位精确,也保证连接牢固。Referring to Figures 2 to 5, the
参见图2和图5,所述仿形磨头7a的圆弧形表面上设有石墨布片12a,砂带8a从该石墨布片12a表面绕过。工作时由于仿形磨头7a固定不动,砂带8a从其圆弧形表面中滑过,设置该石墨布片12a可以防止仿形磨头7a磨损。所述仿形磨头7a在与张紧轮6a对应的一端设有导向轮9a,该导向轮9a通过连接杆固定在所述横梁11a上;沿着砂带8a工作时的运动方向,所述砂带8a依次绕过仿形磨头7a的圆弧形表面和导向轮9a。由于仿形磨头7a的圆弧形表面只是一段圆弧,如果砂带8a直接环绕在动力轮5a、张紧轮6a和仿形磨头7a的圆弧形表面上,会在仿形磨头7a的圆弧形表面的两端形成较尖的拐角,这样会影响砂带8a运动的顺畅性,且砂带8a容易折断,而增加所述导向轮9a后,可以使砂带8a在仿形磨头7a的圆弧形表面的两端平滑地过渡,确保砂带8a运动畅顺,延长砂带8a使用寿命。Referring to Fig. 2 and Fig. 5, a
参见图2~图5,所述动力轮5a通过轴承连接在横梁11a上,该动力轮5a上同轴设有从动带轮。所述动力装置10a包括电机,该电机的输出轴通过皮带传动机构与动力轮5a连接,该皮带传动机构由设在电机的输出轴上的主动带轮、皮带14a以及设在动力轮5a上的从动带轮组成。Referring to Fig. 2 to Fig. 5, the
参见图2~图4、图6和图7,所述张紧轮6a设置在机架3的顶部,该张紧轮6a上设有张紧装置,该张紧装置为:所述张紧轮6a设置在摆杆23a上,该摆杆23a的下端与机架3铰接,该摆杆23a与机架3之间设有拉力弹簧24a,该拉力弹簧24a对摆杆23a产生常态下使张紧轮6a位于工作位置的拉力;所述摆杆23a上设有用于将摆杆23a向下压下的按压杆15a。其工作原理是:需要更换砂带8a时,向下按下按压杆15a,使得摆杆23a带动张紧轮6a向下运动,由仿形磨头7a的圆弧形表面、动力轮5a以及张紧轮6a构成的三角形周长缩小,此时可以装入或者取出砂带8a,重新装好砂带8a后,松开按压杆15a,在拉力弹簧24a作用下,摆杆23a恢复到工作位置,将砂带8a张紧(图7中点画线部分显示了第二套加工组件中张紧轮6b向下运动后的结构)。上述更换砂带8a过程一个工人即可自行完成,方便快捷。Referring to Fig. 2-Fig. 4, Fig. 6 and Fig. 7, the
参见图2~图5,本实用新型中,所述仿形磨头7a根据圆弧形表面的半径的不同分成多种,所述砂带8a的长度固定;针对每一种仿形磨头7a,沿着砂带8a的环绕路径环绕一周的长度为固定值,且该长度与砂带8a的长度相等。例如,如背景技术中所述,肋木上大半径圆弧面的半径分为R300mm、R450mm、R600mm和R800mm四种,那么相应地设置四种仿形磨头。由于本实施方式中有两套加工组件,因此每一套加工组件中配置两种仿形磨头。这样,不管使用哪一种仿形磨头7a,沿着砂带8a的环绕路径,绕该仿形磨头7a的圆弧形表面、动力轮5a以及张紧轮6a一周的长度都是固定不变的,这个长度与砂带8a的长度相等,这样针对不同的仿形磨头7a,均可使用同一种规格的砂带8a,以便在加工不同半径的肋木上大半径圆弧面时,只需更换仿形磨头7a即可,无需更换砂带8a。为实现上述目的,仿形磨头7a上的定位孔和螺栓17a的设置位置需经过计算确定,使得只要将仿形磨头7a中的定位孔套入所述定位轴16a上,并上紧螺栓17a,就能符合上述要求。Referring to Figures 2 to 5, in the present utility model, the
参见图5,所述工作台4a通过以下方式与机架3连接:机架3上设有支承座13a,该支承座13a的侧边与机架3固定连接,顶部设有调整垫板22a,所述工作台4a的一端通过铰接轴21a铰接在该调整垫板22a的一端,工作台4a的另一端与调整垫板22a的另一端之间设有调节螺栓19a,该调节螺栓19a的一端支撑在调整垫板22a上,另一端伸入到工作台4a的调孔中,该调整螺栓19a上设有螺母,该螺母压紧在工作台4a的底面上。这样,相当于工作台4a的一端支承在所述螺母上,通过旋转该螺母,可以令工作台4a绕铰接轴22a转动,从而对仿形磨头7a与工作台4a之间的工作空间进行微调,以适应不同厚度的肋木的加工。所述工作台4a的一侧设有导向板20a,加工过程中,为了提高效率,操作工人通常将多根肋木1并排在一起一次性加工;设置该导向板20a后,工人可以将多根肋木1中外侧的一根靠紧在导向板20a上,并沿着导向板20a向前进给,这样不但可以使多根肋木1相互紧贴,而且进给过程中不会因磨削力而偏移,既能提高加工效率,也能保证加工质量。Referring to Fig. 5, the
所述工作台4a处设有碎屑排出装置,该碎屑排出装置包括罩于仿形轮7a外的外罩、与外罩连接的抽吸风管以及与抽吸风管连接的风机。设置该碎屑排出装置的目的在于,加工过程中由于磨削肋木会产生很多碎屑,如果不把这些碎屑统一收集,碎屑会到处飞扬,污染工作环境,通过设置该碎屑排出装置,将这些碎屑抽吸并集中处理,防止污染环境。外罩的作用在于汇集碎屑,防止其飘扬,抽吸风管和风机的作用在于将这些碎屑排出并收集。由于仿形轮7a的下方为用于推入肋木1的工作空间,因此所述外罩不能延伸到工作空间处,亦即工作空间是与外部空间连通的,这样加工过程中部分碎屑还会从该处飘扬到外部空间中,为了解决该问题,所述风机上连接有另一条抽吸风管,该抽吸风管的入口正对于所述的工作空间。The
参见图2~图4,本实施方式的第二套加工组件的结构组成与第一套加工组件完全相同,包括工作台4b、动力轮5b、张紧轮6b、仿形磨头7b、砂带8b、动力装置10b、导向轮9b、横梁11b和石墨布片12b等。所述两套加工组件中,第二套加工组件和第一套加工组件前后设置,并且在正面视图(即图2)上,两套加工组件呈左右对称布置,使得两套加工组件中的两个工作台4a、4b设置在左右两侧,两套加工组件中的两个砂带8a、8b呈交叉状前后设置。每一套加工组件均可独立的完成肋木上大半径圆弧面的加工,这样有利于提高效率、节省空间;只需利用一套加工组件的空间便可设置两套加工组件,充分地利用了空间;工人分别在左右两侧进行操作,互不影响,两套加工组件中只要选择圆弧形表面半径不同的两种仿形磨头,便可加工两种不同半径的肋木上大半径圆弧面,充分利用空间,提高了工作效率。Referring to Figures 2 to 4, the structure of the second set of processing components in this embodiment is exactly the same as that of the first set of processing components, including a
本实用新型中,砂带8a在工作时,如果与动力轮5a、张紧轮6a以及仿形磨头7a的圆弧形表面在宽度方向上的相对位置固定不变,那么肋木上大半径圆弧面加工过程中总是与砂带8a长度方向上的一个区域接触,形成一条线状磨削轨迹,而砂带8a其他区域则没有被利用,砂带8a容易被磨损,使用寿命短。为了解决该技术问题,所述张紧轮6a上连接有用于促使砂带8a在张紧轮6a上来回滑移的摆动机构。这里以第二套加工组件中的张紧轮6b为例,说明该摆动机构的组成。In the utility model, when the
参见图7~图9,该摆动机构包括驱动电机25b、与驱动电机25b输出轴连接的偏心轮26b、连杆27b以及摆臂28b,其中,连杆27b的一端与偏心轮26b铰接,另一端与摆臂28b的一端铰接;所述张紧轮6a内设有摇摆轴套31b,该摇摆轴套31b与张紧轮6a之间设有轴承32b,该摇摆轴套31b内设有固定轴29b,该固定轴29b与摇摆轴套31b之间具有摆动间隙,该固定轴29b的端部与机架3固定连接;所述固定轴29b与摇摆轴套31b之间穿设有摆动销轴30b,该摆动销轴30b的轴线与固定轴29b的轴线垂直;所述摆臂28b的另一端与所述摇摆轴套31b固定连接;所述张紧轮6a的外表面呈鼓形(张紧轮6a的外表为一层橡胶层,即该橡胶层的外表面呈鼓形)。其工作原理是:驱动电机25b通过偏心轮26b和连杆27b带动摆臂28b以及摇摆轴套31b绕摆动销轴30b来回摆动,固定轴29b与摇摆轴套31b之间的摆动间隙为摇摆轴套31b的摆动提供了空间,张紧轮6b随摇摆轴套31b的摆动而在水平面内摆动,由于张紧轮6b的外表面呈鼓形,这样砂带8b便会在张紧轮6a上沿宽度方向来回滑移,从而使得砂带8a在动力轮5b和仿形磨头7b的圆弧形表面上也来沿着宽度方向同滑移,从而可以利用砂带8b的不同区域来对肋木上大半径圆弧面进行加工,防止砂带8b过快磨损,延长了砂带8b的使用寿命。同时,由于砂带8b不断来回滑移,会在肋木1上大半径圆弧面上形成网纹状的磨削痕迹,有利于提高表面加工质量;并且,砂带8b的这种运动轨迹也有利于其自锐和散热,提高砂带8b的使用效果和使用寿命。7 to 9, the swing mechanism includes a driving
上述为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述内容的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above is a preferred implementation of the utility model, but the implementation of the utility model is not limited by the above content, and any other changes, modifications, substitutions, combinations, Simplification should be equivalent replacement methods, all of which are included in the protection scope of the present utility model.
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CN103341815B (en) * | 2013-07-26 | 2015-09-30 | 广州珠江钢琴集团股份有限公司 | The process equipment in large radius arc face on a kind of piano stall bars |
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