CN203417813U - Full-automatic vision LED (light-emitting diode) dispenser - Google Patents

Full-automatic vision LED (light-emitting diode) dispenser Download PDF

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Publication number
CN203417813U
CN203417813U CN201320506419.5U CN201320506419U CN203417813U CN 203417813 U CN203417813 U CN 203417813U CN 201320506419 U CN201320506419 U CN 201320506419U CN 203417813 U CN203417813 U CN 203417813U
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CN
China
Prior art keywords
full
spider
axis
fixed
feed
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201320506419.5U
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Chinese (zh)
Inventor
陈昌太
童中志
宋春雷
李汉卿
高双全
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TONGLING FUSHI SANJIA MACHINE CO Ltd
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TONGLING FUSHI SANJIA MACHINE CO Ltd
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Priority to CN201320506419.5U priority Critical patent/CN203417813U/en
Application granted granted Critical
Publication of CN203417813U publication Critical patent/CN203417813U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a full-automatic vision LED (light-emitting diode) dispenser. The full-automatic vision LED dispenser comprises an upper stander (1), a lower stander (2), a feeding mechanism, a discharging mechanism, a carrying mechanism and a dispensing mechanism, wherein the dispensing mechanism comprises a three-dimensional movement system and a dispensing head (6), the three-dimensional movement system is arranged inside the upper stander and consists of an X-axis module (3) which can move along an X-axis, a Y-axis module (4) which can move along a Y-axis and a Z-axis module (5) which can move along a Z-axis, the dispensing head is arranged on the Z-axis module of the three-dimensional movement system, and the full-automatic vision LED dispenser also comprises an industrial control computer 17 which is arranged in the upper stander, the three-dimensional movement system structure is electrically connected with the industrial control computer, so that the movement amplitude of the three-dimensional movement system can be controlled by the industrial control computer. The full-automatic vision LED dispenser has the beneficial effects that the position in a system is positioned through a vision imaging technology, the flaw of the product before the dispensing is detected, and the mistake caused by the manual operation can be reduced; the positioning precision of the three-dimensional movement system is high, and the three-dimensional movement system has excellent movement performance and extremely low movement noise.

Description

Full-automatic vision LED point gum machine
Technical field
The utility model relates to LED point gum machine, relates in particular to full-automatic vision LED point gum machine.
Background technology
LED(Light Emitting Diode), light emitting diode, is a kind of solid-state semiconductor devices, and it can directly be converted into light electricity.Step in the LED technological process of production and encapsulation technology production reaches twenties, and wherein one of outbalance is LED point glue.
The LED point gum machine equipment that namely specialty is used for to LED product point glue, continuous maturation along with point gum machine technology, the product that can apply, also in continuous increase, mainly includes a plurality of production fields such as electrical lighting industry, mechanical hardware industry, automobile manufacture industry.LED point gum machine has adopted three-shaft linkage, manually instructs the mode of operation of box programming, simple to operate, has improved to a great extent the efficiency of some glue and the precision of some glue simultaneously.
When LED Production requirement amount is large, need to there is corresponding production equipment to support.Low speed, some glue precision machine low, that glue amount is inhomogeneous can not meet the demand of production, so the even manageable Full-automatic spot gluing machine people also of a kind of high speed point glue of market demand, glue amount.
Utility model content
The technical problems to be solved in the utility model is that existing LED point gum machine point glue speed is slow, glue amount is controlled inhomogeneous, complicated operation, and a kind of full-automatic vision LED point gum machine is provided for this reason.
The technical solution of the utility model is: full-automatic vision LED point gum machine, it comprises upper spider, lower bearing bracket, feed mechanism, discharging mechanism, transport mechanism and glue applying mechanism, described glue applying mechanism comprises and is positioned at described upper spider by the X-axis module that can move along X-axis, the three-dimensional motion system of the Y-axis module that can move along Y-axis and the Z axis module composition that can move along Z axis and be arranged on the Glue dripping head in the Z axis module of described three-dimensional motion system, it also comprises the industrial computer being arranged in described upper spider, described three-dimensional motion system structure is electrically connected to described industrial computer, make industrial computer control the motion amplitude of three-dimensional motion system.
In such scheme, it also comprises vision-based detection mechanism, described vision-based detection mechanism comprise be fixed on described upper spider base plate for determining the first camera, the first light source and first light source controller of product space; Be fixed in the Z axis module of described three-dimensional motion system for identifying second camera, secondary light source and the secondary light source controller whether product is qualified, described the first camera is connected with described industrial computer by holding wire with second camera.
Transport mechanism described in such scheme comprises through the roller line slideway of described the first camera top and adapts to its middle part for the jig plate of fixed product.
Feed mechanism described in such scheme comprises push rod, is fixed in the feed mechanism guide rail of described upper spider one end and is movably connected in feed box moving up and down on described feed mechanism guide rail, described push rod is fixed in described roller line slideway one end and can does linear reciprocating motion along described roller line slideway direction, when described feed box moves to described push rod plane of living in, product in feed box will be pushed on described roller line slideway by push rod, and described roller line slideway moves to a described jig plate glue that is fixed by drive product.
Discharging mechanism described in such scheme comprise be fixed in the described upper spider other end discharging mechanism guide rail and be movably connected in pulp-collecting box moving up and down on described discharging mechanism guide rail, when described pulp-collecting box moves to push rod plane of living in, can accept the product being transported by described roller line slideway.
Described in such scheme, industrial computer is connected with display screen by holding wire, and described display screen is fixed in the top of described upper spider, and Glue dripping head has two.
The beneficial effects of the utility model are to come the position in navigation system by visual imaging technology, and the defect that before test point glue, product exists has reduced the error that manual operation produces; Three-dimensional motion system positioning precision is high, has good exercise performance and extremely low motion artifacts; Industrial computer can carry out according to the difference of product the setting of relevant parameter, or the change of kind, thereby reaches the object of a tractor serves several purposes, time saving and energy saving; The utility model compact conformation, easy to operate, applied range, be applicable to all kinds of LED point glue products.
Accompanying drawing explanation
Fig. 1 is the utility model schematic diagram;
Fig. 2 is that Fig. 1 removes the shaft side figure after upper spider top cover;
In figure, 1, upper spider, 2, lower bearing bracket, 3, X-axis module, 4, Y-axis module, 5, Z axis module, 6, Glue dripping head, the 7, first camera, 8, second camera, 9, roller line slideway, 10, jig plate, 11, push rod, 12, feed mechanism guide rail, 13, feed box, 14, discharging mechanism guide rail, 15, pulp-collecting box, 16, display screen, 17, industrial computer.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is described further.
As Fig. 1, shown in Fig. 2, the utility model comprises upper spider 1, lower bearing bracket 2, feed mechanism, discharging mechanism, transport mechanism and glue applying mechanism, glue applying mechanism comprises and is positioned at upper spider by the X-axis module 3 that can move along X-axis, Glue dripping head 6 in the three-dimensional motion system that the Y-axis module 4 that can move along Y-axis and the Z axis module that can move along Z axis 5 form and the Z axis module that is arranged on three-dimensional motion system, X-axis module can be to control the motion guide rail of left and right directions motion, Y-axis module can be to control the motion guide rail of fore-and-aft direction motion, Z axis module can be to control the motion guide rail moving up and down, X-axis module is placed on the base plate of upper spider, Y-axis module is slidably connected in X-axis module with X module side-to-side movement campaign, Z axis module is slidably connected in Y-axis module seesawing and move with Y-axis module, it also comprises the industrial computer 17 being arranged in upper spider, and three-dimensional motion system structure is electrically connected to industrial computer, makes industrial computer control the motion amplitude of three-dimensional motion system.
Vision-based detection mechanism can be two, one is fixed in whether on upper spider base plate, detect the product space of process on base plate correct, it comprises the first camera 7 and is positioned at the first light source and the first light source controller directly over the first camera, another is fixed in the Z axis module of three-dimensional motion system for identifying whether defectiveness of product, it comprises second camera 8 and is positioned at secondary light source and the secondary light source controller under second camera, the first light source controller and secondary light source controller can be arranged in lower bearing bracket, the first camera can be connected with industrial computer by holding wire for image signal transmission with second camera.
Transport mechanism can comprise through the roller line slideway 9 of the first camera top and adapt to its middle part for the jig plate 10 of fixed product, roller line slideway connects feed mechanism and discharging mechanism, and jig plate can be the product Automatic-clamping of process to carry out follow-up some glue.
Feed mechanism can comprise push rod 11, be fixed in the feed mechanism guide rail 12 of upper spider one end and be movably connected in feed box 13 moving up and down on feed mechanism guide rail, push rod can carry out linear reciprocating motion on roller line slideway, when feed box drops to push rod plane of living in, available push rod pushes out product in feed box to roller line slideway, roller line slideway shipping products during to jig plate by Automatic-clamping, feed box can be more than one, for example two or more, time that like this can continuous operation is longer, reduce the number of times of changing feed box, increase work efficiency.
Discharging mechanism can comprise and is fixed in the discharging mechanism guide rail 14 of the upper spider other end and is movably connected in pulp-collecting box 15 moving up and down on discharging mechanism guide rail, after a glue, product is deviate to continue to be transported in the pulp-collecting box that drops to push rod place plane by roller line slideway in jig plate, identical with feed box, pulp-collecting box can be also two or more, reduce the number of times of changing feed box, increase work efficiency.
Can also be provided with at the top of upper spider the display screen 16 being connected by holding wire with industrial computer, can make like this operation interface more directly perceived.
Glue dripping head of the present utility model can be one, can be also two.
Push rod, Glue dripping head, three-dimensional motion system can all be controlled interlock by industrial computer, improve system automation degree, can place power supply and the first light source controller and secondary light source controller in lower bearing bracket, a whole like this equipment is well arranged, compact conformation, is also convenient to safeguard.
Operation principle of the present utility model is as follows: first product blank is placed in the feed box of feed mechanism, start and produce, feed box drops to push rod plane of living in, first push rod releases feed box by product, send on roller line slideway, when through the first camera, the first camera is taken the product image of process and is transferred on the display screen of industrial computer and sees that whether position is correct, roller line slideway is transported to product under jig plate, Automatic-clamping, second camera product is taken and image transmitting to seeing whether defectiveness of product on the display screen of industrial computer, glue applying mechanism is carried out a glue by three-dimensional motion system to product and is moved, after completing by roller line slideway by product conveyance to the pulp-collecting box of discharging mechanism.
Should be appreciated that specific embodiment described above, only for explaining the utility model, does not limit the utility model.The apparent variation of being amplified out by spirit of the present utility model or change are still among protection domain of the present utility model.

Claims (7)

1. full-automatic vision LED point gum machine, it comprises upper spider (1), lower bearing bracket (2), feed mechanism, discharging mechanism, transport mechanism and glue applying mechanism, described glue applying mechanism comprises and is positioned at described upper spider by the X-axis module (3) that can move along X-axis, the three-dimensional motion system that the Y-axis module (4) that can move along Y-axis and the Z axis module (5) that can move along Z axis form and be arranged on the Glue dripping head (6) in the Z axis module of described three-dimensional motion system, it is characterized in that it also comprises the industrial computer (17) being arranged in described upper spider, described three-dimensional motion system structure is electrically connected to described industrial computer, make industrial computer control the motion amplitude of three-dimensional motion system.
2. full-automatic vision LED point gum machine as claimed in claim 1, it is characterized in that it also comprises vision-based detection mechanism, described vision-based detection mechanism comprise be fixed on described upper spider base plate for determining the first camera (7), the first light source and first light source controller of product space; Be fixed in the Z axis module of described three-dimensional motion system for identifying the second camera whether product is qualified (8), secondary light source and secondary light source controller, described the first camera is connected with described industrial computer by holding wire with second camera.
3. full-automatic vision LED point gum machine as claimed in claim 2, is characterized in that described transport mechanism comprises through the roller line slideway (9) above described the first camera and adapts to its middle part for the jig plate (10) of fixed product.
4. full-automatic vision LED point gum machine as claimed in claim 3, it is characterized in that described feed mechanism comprises push rod (11), be fixed in the feed mechanism guide rail (12) of described upper spider one end and be movably connected in feed box moving up and down (13) on described feed mechanism guide rail, described push rod is fixed in described roller line slideway one end and can does linear reciprocating motion along described roller line slideway direction, when described feed box moves to described push rod plane of living in, product in feed box will be pushed on described roller line slideway by push rod, described roller line slideway moves to a described jig plate glue that is fixed by drive product.
5. full-automatic vision LED point gum machine as claimed in claim 4, it is characterized in that described discharging mechanism comprises is fixed in the discharging mechanism guide rail (14) of the described upper spider other end and is movably connected in pulp-collecting box moving up and down (15) on described discharging mechanism guide rail, can accept the product being transported by described roller line slideway when described pulp-collecting box moves to push rod plane of living in.
6. the full-automatic vision LED point gum machine as described in as arbitrary in claim 1-5, is characterized in that described industrial computer is connected with display screen (16) by holding wire, and described display screen is fixed in the top of described upper spider.
7. full-automatic vision LED point gum machine as claimed in claim 6, is characterized in that described Glue dripping head has two.
CN201320506419.5U 2013-08-20 2013-08-20 Full-automatic vision LED (light-emitting diode) dispenser Expired - Fee Related CN203417813U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320506419.5U CN203417813U (en) 2013-08-20 2013-08-20 Full-automatic vision LED (light-emitting diode) dispenser

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320506419.5U CN203417813U (en) 2013-08-20 2013-08-20 Full-automatic vision LED (light-emitting diode) dispenser

Publications (1)

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CN203417813U true CN203417813U (en) 2014-02-05

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105327865A (en) * 2015-12-01 2016-02-17 浙江罗丹照明电器有限公司 Processing and separating device for LED antique lamps good in lighting effect
CN109865635A (en) * 2019-02-27 2019-06-11 东莞倍胜智能科技有限公司 A kind of dispenser with feed back function

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105327865A (en) * 2015-12-01 2016-02-17 浙江罗丹照明电器有限公司 Processing and separating device for LED antique lamps good in lighting effect
CN109865635A (en) * 2019-02-27 2019-06-11 东莞倍胜智能科技有限公司 A kind of dispenser with feed back function

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C14 Grant of patent or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140205

Termination date: 20180820

CF01 Termination of patent right due to non-payment of annual fee