CN203409502U - Automatic assembly device of foglight dimming ball head component - Google Patents
Automatic assembly device of foglight dimming ball head component Download PDFInfo
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- CN203409502U CN203409502U CN201320502411.1U CN201320502411U CN203409502U CN 203409502 U CN203409502 U CN 203409502U CN 201320502411 U CN201320502411 U CN 201320502411U CN 203409502 U CN203409502 U CN 203409502U
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Abstract
The utility model relates to an automatic assembly device of a foglight dimming ball head component. A lower mold component comprises a bottom plate, a lower limiting post, a screw base and a ball head frame locating rotation mechanism, wherein the screw base is arranged on the bottom plate through a bracket; the ball head frame locating rotation mechanism comprises a motor, a support seat and a rotating platform; an upper mold component comprises an upper limiting post, a horizontal movement mechanism and a pressing mechanism; the horizontal movement mechanism comprises a horizontal cylinder and a lead rail; the horizontal cylinder is arranged on a top plate; the horizontal cylinder and a slide plate are arranged on the lead rail; the pressing mechanism comprises a ball head pressure rod and a screw pick-up clamping mechanism; a guide post of the screw pick-up clamping mechanism and the ball head pressure rod are arranged on the slide plate; a guide sleeve is arranged on a corresponding guide post and movably connected with a movable plate; a spring is sleeved on the guide post and arranged at the upper part of the guide sleeve; a grabbing cylinder is arranged at one side of a grabbing seat connected to the movable plate; the screw pick-up clamping mechanism of the upper mold component and/or the lower mold component are/is provided with a displacement sensing mechanism. By adopting the automatic assembly device disclosed by the utility model, the structure is simplified; the assembly efficiency can be further improved.
Description
Technical field
The utility model relates to a kind of automatic assembling apparatus of fog lamp light modulation bulb assembly, belongs to Vehicular lamp processing technique field.
Background technology
The fog lamp of motor vehicle need to be used flexibly, bulb dimming mechanism carries out light modulation easily.This dimming mechanism is configured to by light modulation screw rod, bulb and bulb, this bulb periphery be spherical, in be provided with screwed hole, and the shaft of light modulation screw rod is circular, bulb is arranged in the sphere of bulb frame, light modulation screw rod is screwed on bulb and with the connector in lamp and is connected, and reaches the object of light modulation by rotary light adjustment screw rod.In the assembling process of conventional bulb dimming mechanism, normally first light modulation screw rod is screwed on bulb, then bulb is pressed in bulb frame.Manual assembly not only labour intensity is large, and efficiency of assembling is not high, and especially the assembling of light modulation screw rod is highly difficult for protecting guaranteeing, makes assembly qualified rate not high.
The automatic assembling apparatus of the current open light modulation bulb assembly for headlamp, to improve the assembly qualified rate of the bulb dimming mechanism of headlamp.But its base plate of the automatic assembling apparatus of this structure is connected with top board by support column, on top board, be arranged on transverse moving mechanism, by transverse moving mechanism, driving respectively screw rod to pick up with pressure head moves laterally, but screw rod mechanism for picking and pressure head are pressed into cylinder with screw rod respectively again and are pressed into cylinder with nut and are connected, by nut, being pressed into moving up and down by pressure head of cylinder is pressed into bulb on bulb frame, and screw rod mechanism for picking moves to light modulation screw rod by transverse shifting the top of light-adjusting nut, by screw rod propulsion cylinder, screw rod mechanism for picking will be moved down, start the driven by motor rolling disc rotation in nut seat mechanism, by rolling disc, drive nut seat to rotate together with light-adjusting nut, realize Auto-mounting.But the automatic assembling apparatus of said structure, pressure head needs to be respectively connected with cylinder separately with screw rod mechanism for picking, and not only complex structure, and pressure head and screw rod mechanism for picking are to operate respectively, cannot further enhance productivity.Moreover be provided with guide rod in the rolling disc of nut seat mechanism, and guide rod is by spring-loaded, by guide rod, to bulb hole, carry out spacing, but be subject to placing restrictions on of sky assembly space, the elastic force of this spring cannot regulate, after the elastic force of spring subtracts and falls, when guide rod cannot play positioning action to light-adjusting nut, and light-adjusting nut and light modulation screw rod are random placements, when screw rod contacted with bulb moment, resistance increases suddenly, can cause the damage of screw thread.
Summary of the invention
The purpose of this utility model is to provide a kind of simplified structure, safe, is guaranteeing under the prerequisite of assembly precision, can further improve the automatic assembling apparatus of the fog lamp light modulation bulb assembly of efficiency of assembling.
The utility model is that the technical scheme achieving the above object is: a kind of automatic assembling apparatus of fog lamp light modulation bulb assembly, is characterized in that: comprise the upper die component that can move up and down, be arranged on the lower membrane module on workbench;
Described lower membrane module comprises base plate, be arranged at least four lower limit posts on base plate, by support, be arranged on screw bolt seat and the bulb frame position rotating mechanism on base plate, screw bolt seat is provided with light modulation screw hole, described bulb frame position rotating mechanism comprises motor, supporting base and rotation platform, motor and supporting base are rack-mount, described rotation platform is bearing on supporting base and with the output shaft of motor and is connected, and in rotation platform, is provided with the stopper slot to bulb frame location;
Described upper die component comprises at least four upper limit posts, transverse moving mechanism and hold-down mechanisms, described four above limited posts are arranged on top board and are corresponding with lower limit post, when upper die component is moved downward to assigned position, upper limit post and lower limit post join; Described transverse moving mechanism comprises that the lateral cylinder that is arranged on top board is with parallel with lateral cylinder and be arranged at least one guide rail on top board, and lateral cylinder is connected with slide plate, and the slide block on slide plate is arranged on guide rail and can moves; Described hold-down mechanism comprises that bulb depression bar and screw rod pick up clamp mechanism, described screw rod picks up clamp mechanism and comprises at least two guide pillars, portable plate and capture seat and capture cylinder, each guide pillar and bulb depression bar are arranged on slide plate, at least two guide pin bushings are arranged on corresponding guide pillar and with portable plate and are connected, spring housing is on guide pillar and be positioned at guide pin bushing top, and guide pillar bottom is provided with the baffle ring of guide pin bushing axial limiting or backing pin; The described crawl seat being arranged on portable plate is provided with the vertical core of placing light modulation screw rod, capture cylinder and be arranged on a side that captures seat, and the piston rod that captures cylinder communicates with vertical core, and the screw rod of upper die component picks up clamp mechanism or/and displacement induction mechanism is installed on lower membrane module.
The utility model adopts upper die component and lower membrane module, transverse moving mechanism and hold-down mechanism are installed on the top board of its upper die component, and being bulb depression bar and screw rod, hold-down mechanism picks up clamp mechanism, by transverse moving mechanism, drive bulb depression bar to move together with picking up clamp mechanism with screw rod simultaneously, top board of the present utility model is connected with the lifting arm of press, so control moving up and down of upper die component integral body by press, make bulb depression bar and screw rod pick up clamp mechanism energy synchronization lifting, can shorten overhead time, can improve efficiency of assembling.Screw rod of the present utility model picks up clamp mechanism and adopts portable plate and capture seat and capture cylinder, by capturing the stretching motion of cylinder, light modulation screw rod can be clamped or unclamps, especially the top of portable plate is provided with spring, at screw rod, picking up clamp mechanism drives in the folding process of light modulation screw rod, when light modulation screw rod and bulb Contact, can be by spring to elastic force making progress of portable plate, reduce moment contact resistance, can play a cushioning effect to the folding process of light modulation screw rod, so can light modulation screw rod can accurately be screwed in the screwed hole of bulb, can not cause the damage of light modulation screw thread, guarantee the assembly precision of screw thread, simplified structure, further improve efficiency of assembling.The utility model adopts upper and lower spacing rod structure, can control assembling height, and improve processing safety.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, embodiment of the present utility model is described in further detail.
Fig. 1 is the structural representation of the automatic assembling apparatus of the utility model fog lamp light modulation bulb assembly.
Fig. 2 is the structural representation that the A-A of Fig. 1 analyses and observe.
Fig. 3 is the perspective view of the automatic assembling apparatus of the utility model fog lamp light modulation bulb assembly.
Wherein: 1-base plate, 2-lower limit post, 3-screw bolt seat, 4-height adjustment pin, 5-light modulation screw rod, 6-upper limit post, 7-lateral cylinder, 8-guide rail, 9-guide pillar, 10-guide pin bushing, 11-spring, 12-slide block, 13-slide plate, 14-portable plate, 15-crawl seat, 16-top board, 17-bulb depression bar, 18-bulb frame, 19-rotation platform, 20-displacement induction mechanism, 21-supporting base, 22-motor, 23-support, 24-crawl cylinder, 25-bulb, 26-wear-resistant sleeve.
The specific embodiment
See shown in Fig. 1～3 that the automatic assembling apparatus of fog lamp light modulation bulb assembly of the present utility model comprises the upper die component that can move up and down and is arranged on the lower membrane module on workbench.
See shown in Fig. 1～3, lower membrane module of the present utility model comprises base plate 1, be arranged at least four lower limit posts 2 on base plate 1, by support 23, be arranged on screw bolt seat 3 and the bulb frame position rotating mechanism on base plate 1, screw bolt seat 3 arranges light modulation screw hole, base plate 1 of the present utility model is arranged on the workbench of press by securing member, light modulation screw rod 5 can be arranged in the light modulation screw hole of screw bolt seat 3, picks up clamp mechanism pick up light modulation screw rod 5 by screw rod.See shown in Fig. 1～3, bulb frame position rotating of the present utility model mechanism comprises motor 22, supporting base 21 and rotation platform 19, support 23 is arranged on base plate 1, this support 23 is bathtub construction, the perpendicular pin in its both sides is arranged on base plate 1 by securing member, and motor 22 and supporting base 21 are arranged on the flat board of support 23, rotation platform 19 is bearing on supporting base 21 and with the output shaft of motor 22 and is connected, and in rotation platform 19, be provided with the stopper slot to bulb frame 18 location, by motor 22, drive rotation platform 19 to rotate, and drive the bulb frame 18 and the bulb 25 that are placed in its stopper slot to rotate together, when light modulation screw rod 5 picks up in clamp mechanism drive folding process and can be arranged on bulb 25 at screw rod.Rotation platform 19 of the present utility model is Step Shaft shape, and the shaft part of its underpart is arranged on supporting base 21 by wear-resistant sleeve 26, the frictional resistance while rotating with rotation platform 19 to reduce supporting base 21.
See shown in Fig. 1～3, upper die component of the present utility model comprises at least four upper limit posts 6, transverse moving mechanism and hold-down mechanisms.Four upper limit posts 6 of the present utility model are arranged on top board 16 and are corresponding with lower limit post 2, by upper limit post 6 and lower limit post 2, control assembling height, when upper die component is moved downward to assigned position, upper limit post 6 joins with lower limit post 2, the utility model is for convenience of controlling assembling height, to adapt to the assembling of the light modulation bulb assembly of differing heights, lower limit post 2 is or/and be provided with height adjustment pin 4 on upper limit post 6, height adjustment pin 4 can be screwed in lower limit post 2 or/and on upper limit post 6, highly regulate by regulating height adjustment pin 4 to realize assembling.
See shown in Fig. 1～3, transverse moving mechanism of the present utility model comprises that the lateral cylinder 7 that is arranged on top board 16 is with parallel with lateral cylinder 7 and be arranged at least one guide rail 8 on top board 16, lateral cylinder 7 is connected with slide plate 13, by lateral cylinder 7 band slide plate 13 transverse shiftings, and slide block 12 on slide plate 13 is arranged on guide rail 8 and can moves, by lateral cylinder 7, drive and be connected to slide plate 13 transverse shiftings with it, the hold-down mechanism that makes to be arranged on slide plate 13 bottoms also can transverse shifting, and transverse shifting cylinder is by solenoid control air inlet and die.
See shown in Fig. 1～3, hold-down mechanism of the present utility model comprises that bulb depression bar 17 and screw rod pick up clamp mechanism, the shaft shoulder that these bulb depression bar 17 bottoms are provided with the axis of guide and join with bulb 25 end faces, the lifting arm by press drives upper die component to move down when picking up light modulation screw rod 5 bulb 25 is pressed in bulb frame 18.See shown in Fig. 1～3, the utility model screw rod picks up clamp mechanism and comprises at least two guide pillars 9, portable plate 14 and crawl seat 15 and crawl cylinder 24, each guide pillar 9 and bulb depression bar 17 are arranged on slide plate 13, at least two guide pin bushings 10 are arranged on corresponding guide pillar 9 and with portable plate 14 and are connected, each guide pillar 9 of the utility model is arranged on the diagonal place of portable plate 14, or each guide pillar 9 is arranged on the Si Jiaochu of portable plate 14, spring 11 is enclosed within on guide pillar 9 and is positioned at guide pin bushing 10 tops, by the elastic force of spring 11, at screw rod, pick up in clamp mechanism folding process when light modulation screw rod 5 and bulb 25 Contacts, certain cushion effect is provided to light modulation screw rod 5, make light modulation screw rod 5 reliably contact and steadily screw in bulb 25 with bulb 25.See shown in Fig. 1～3, the utility model is provided with baffle ring or the backing pin to guide pin bushing 10 axial limitings in guide pillar 9 bottoms, by baffle ring or backing pin, makes guide pin bushing 10 can not depart from guide pillar 9.As shown in Figure 2, the crawl seat 15 that the utility model is arranged on portable plate 14 is provided with the vertical core of placing light modulation screw rod, capture cylinder 24 and be arranged on a side that captures seat 15, and the piston rod that captures cylinder 24 communicates with vertical core, after transverse moving mechanism drive to capture seat 15 and moves to screw bolt seat 3 and move down and put in place, capturing cylinder 24 actions withstands on light modulation screw rod 5 to capture on seat 15, when moving to rotation platform 19 tops and control upper die component by the lifting arm of press, crawl seat 15 moves down, light modulation screw rod 5 is placed in bulb hole, by the motor 22 in bulb frame position rotating mechanism, drive rotation platform 19 rotations, in upper die component folding process, light modulation screw rod 5 is screwed in bulb 25, when displacement induction mechanism senses light modulation screw rod to assembling height, send letter, capture cylinder 24 and unclamp light modulation screw rod 5, this crawl cylinder is by solenoid control air inlet and die.
See shown in Fig. 1～3, the screw rod of the utility model upper die component picks up clamp mechanism or/and displacement induction mechanism 20 is installed on lower membrane module, by the assembling height of displacement induction mechanism 20 induction light modulation screw rods, can guarantee the uniformity of assembling.The utility model displacement induction mechanism 20 is displacement transducer or travel switch, and this displacement induction mechanism 20 can be arranged on the portable plate 14 that screw rod picks up clamp mechanism, also can be arranged on and captures seat 15 or capture on cylinder 24.The utility model displacement induction mechanism 20 also can be arranged on lower membrane module base plate 1 or support 23, when light modulation screw rod 5 is screwed on bulb 25 and reach assembling height, displacement induction mechanism 20 sends signal, controls motor 22 and quits work, and makes to capture cylinder 24 and unclamps light modulation screw rod 5.
See shown in Fig. 1～3, the automatic assembling apparatus of the utility model fog lamp light modulation bulb assembly, upper die component is connected on the lifting arm of press by top board 16, and lower membrane module is arranged on workbench by base plate 1.During work, bulb frame 18 is placed in the stopper slot of rotation platform 19, again bulb 25 is placed on the bulb hole of bulb frame 18, light modulation screw rod 5 is placed in the light modulation screw hole of screw bolt seat 3, transverse shifting cylinder drives slide plate 13 to make bulb depression bar 17 corresponding with bulb 25, capture the top that seat 15 is positioned at light modulation screw rod 5 simultaneously, lifting arm by press drives upper die component to move down, bulb depression bar 17 is pressed into bulb 25 in bulb frame 18, the screw rod of light modulation simultaneously 5 is stretched and is kept a firm hand in the vertical core of getting seat 15, now upper limit post 2 joins with lower limit post 5, capturing cylinder 24 actions withstands on light modulation screw rod 5 to capture on seat 15, press lifting arm drives on upper die component and moves, by lateral cylinder 7, drive slide plate 13 to move again, make to capture the top that seat 15 is positioned at rotation platform 19, the lifting arm of press declines, drive upper die component moves down, motor 22 action driven rotary platforms 19 and bulb frame 18 and bulb 25 rotations, now displacement induction mechanism is started working, when light modulation screw rod 5 contacts with bulb 25, by spring 11, provide certain cushion effect, make light modulation screw rod 5 screw in reliably in bulb 25, when light modulation screw rod 5 is screwed into desired location, displacement induction mechanism 20 sends signal, motor 22 stops action, capture cylinder 24 and unclamp light modulation screw rod, now upper limit post and 2 lower limit posts 5 join, the bulb dimming components assembling takes out from rotation platform 19, to then enter next assembling circulation.
Claims (5)
1. an automatic assembling apparatus for fog lamp light modulation bulb assembly, is characterized in that: comprise the upper die component that can move up and down and be arranged on the lower membrane module on workbench;
Described lower membrane module comprises base plate (1), be arranged at least four the lower limit posts (2) on base plate (1), by support (23), be arranged on screw bolt seat (3) and the bulb frame position rotating mechanism on base plate (1), screw bolt seat (3) is provided with light modulation screw hole, described bulb frame position rotating mechanism comprises motor (22), supporting base (21) and rotation platform (19), motor (22) and supporting base (21) are arranged on support (23), described rotation platform (19) is bearing in supporting base (21) above and is connected with the output shaft of motor (22), and in rotation platform (19), be provided with the stopper slot to bulb frame location,
Described upper die component comprises at least four upper limit posts (6), transverse moving mechanism and hold-down mechanism, it is upper and corresponding with lower limit post (2) that four described above limited posts (6) are arranged on top board (16), when upper die component is moved downward to assigned position, upper limit post (6) joins with lower limit post (2), described transverse moving mechanism comprises that the lateral cylinder (7) that is arranged on top board (16) is with parallel with lateral cylinder (7) and be arranged at least one guide rail (8) on top board (16), lateral cylinder (7) is connected with slide plate (13), and the slide block (12) on slide plate (13) is arranged on guide rail (8) above and can moves, described hold-down mechanism comprises that bulb depression bar (17) and screw rod pick up clamp mechanism, described screw rod picks up clamp mechanism and comprises at least two guide pillars (9), portable plate (14) and crawl seat (15) and crawl cylinder (24), each guide pillar (9) and bulb depression bar (17) are arranged on slide plate (13), at least two guide pin bushings (10) are arranged on corresponding guide pillar (9) above and are connected with portable plate (14), spring (11) is enclosed within guide pillar (9) and goes up and be positioned at guide pin bushing (10) top, guide pillar (9) bottom is provided with baffle ring or the backing pin to guide pin bushing (10) axial limiting, the described crawl seat (15) being arranged on portable plate (14) is provided with the vertical core of placing light modulation screw rod, capture cylinder (24) and be arranged on a side that captures seat (15), the piston rod that captures cylinder (24) communicates with vertical core, and the screw rod of upper die component picks up clamp mechanism or/and displacement induction mechanism (20) is installed on lower membrane module.
2. the automatic assembling apparatus of fog lamp light modulation bulb assembly according to claim 1, is characterized in that: described lower limit post (2) is or/and be provided with height adjustment pin (4) on upper limit post (6).
3. the automatic assembling apparatus of fog lamp light modulation bulb assembly according to claim 1, is characterized in that: described rotation platform (19) is Step Shaft, on the shaft part of rotation platform (19) bottom, by wear-resistant sleeve (26), is arranged on supporting base (21).
4. the automatic assembling apparatus of fog lamp light modulation bulb assembly according to claim 1, it is characterized in that: described each guide pillar (9) is arranged on the diagonal place of portable plate (14), or each guide pillar (9) is arranged on the Si Jiaochu of portable plate (14).
5. the automatic assembling apparatus of fog lamp light modulation bulb assembly according to claim 1, is characterized in that: described displacement induction mechanism (20) is displacement transducer or travel switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320502411.1U CN203409502U (en) | 2013-08-15 | 2013-08-15 | Automatic assembly device of foglight dimming ball head component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320502411.1U CN203409502U (en) | 2013-08-15 | 2013-08-15 | Automatic assembly device of foglight dimming ball head component |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203409502U true CN203409502U (en) | 2014-01-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320502411.1U Withdrawn - After Issue CN203409502U (en) | 2013-08-15 | 2013-08-15 | Automatic assembly device of foglight dimming ball head component |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203409502U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103386609A (en) * | 2013-08-15 | 2013-11-13 | 常州星宇车灯股份有限公司 | Automatic assembling device of fog lamp dimming ball component |
| CN108582650A (en) * | 2018-04-08 | 2018-09-28 | 温州职业技术学院 | A kind of injection machine mould installation auxiliary device |
| CN108971918A (en) * | 2018-07-23 | 2018-12-11 | 常州星宇车灯股份有限公司 | A kind of fog lamp is automatically to inserting and image dimming device |
-
2013
- 2013-08-15 CN CN201320502411.1U patent/CN203409502U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103386609A (en) * | 2013-08-15 | 2013-11-13 | 常州星宇车灯股份有限公司 | Automatic assembling device of fog lamp dimming ball component |
| CN103386609B (en) * | 2013-08-15 | 2016-03-23 | 常州星宇车灯股份有限公司 | The automatic assembling apparatus of fog lamp light modulation bulb assembly |
| CN108582650A (en) * | 2018-04-08 | 2018-09-28 | 温州职业技术学院 | A kind of injection machine mould installation auxiliary device |
| CN108582650B (en) * | 2018-04-08 | 2020-03-10 | 温州职业技术学院 | Auxiliary device for installing injection molding machine mold |
| CN108971918A (en) * | 2018-07-23 | 2018-12-11 | 常州星宇车灯股份有限公司 | A kind of fog lamp is automatically to inserting and image dimming device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140129 Effective date of abandoning: 20160323 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |