CN203407425U

CN203407425U - One-piece automatic poultry gizzard deoiling and separating equipment

Info

Publication number: CN203407425U
Application number: CN201320357664.4U
Authority: CN
Inventors: 朱忠毅; 朱存治
Original assignee: Individual
Current assignee: Individual
Priority date: 2013-06-20
Filing date: 2013-06-20
Publication date: 2014-01-29
Anticipated expiration: 2023-06-20

Abstract

The utility model discloses one-piece automatic poultry gizzard deoiling and separating equipment which comprises an elevator 1 for loading materials, a deoiling machine 2 for removing oil and gizzards from materials loaded by the elevator 1, an oil-gizzard separator 3 for performing separation on a deoiled oil-gizzard mixture and a gizzard cutting machine 4 for cutting separated poultry gizzards. The one-piece automatic poultry gizzard deoiling and separating equipment is remarkably improved in that gizzards, oil and residues are separated by virtue of buoyancy of water after gizzards and oil flow into the box body of the oil-gizzard separator. The one-piece automatic poultry gizzard deoiling and separating equipment can achieve full-automatic deoiling and gizzard-oil separation, discharges residues completely, improves the production efficiency, saves time and replaces manual operation. Through an improvement on the equipment, the utility model further provides a mechanical poultry gizzard processing method which is especially suitable for automation, poultry gizzard deoiling, gizzard-oil separation and mechanical automation techniques in the food industry.

Description

Automatic birds gizzard deoiling splitter of integral type

Technical Field

The invention relates to poultry processing equipment, in particular to integrated poultry gizzard processing equipment.

Background

Chinese patents No. CN99219541.1, application date 1999.01.07, and publication No. CN2356498 disclose a deoiling machine for poultry gizzard, which can realize continuous work of the deoiling machine for poultry gizzard.

The problem lies in, prior art's deoiling machine, gizzard and oil mix not to separate, and the row sediment is not thorough, needs a large amount of manual labor just can realize the gizzard oil separation. The initial work of deoiling has only been solved to above-mentioned patent, and how to solve the separation of deoiled back birds gizzard and fluid to and follow-up processing is one of the problems that need to solve.

Disclosure of Invention

Aiming at the problems, the provided equipment can automatically deoil and separate gizzard oil, residue is discharged thoroughly, the production efficiency is improved, the time is saved, and manual operation is replaced. Through the improvement of equipment, the invention also provides a poultry gizzard machining method, in particular to a mechanical automatic processing method suitable for automation, poultry gizzard deoiling, gizzard oil separation and the like in the food industry.

In order to achieve the purpose, the invention provides integrated automatic poultry gizzard deoiling and separating equipment which comprises a lifting machine for feeding, a deoiling machine for receiving the feeding material of the lifting machine to separate oil gizzards, an oil gizzard separating machine for separating deoiled oil liquid and a poultry gizzard mixture, and a gizzard cutting machine for cutting the separated poultry gizzards. The feed inlet of the deoiling machine is located above the feed inlet, so that the lifting machine is lifting equipment for conveying the gizzard feed to an upper feed opening, and the feed opening 5 of the lifting machine is right opposite to the lower side of the feed inlet of the deoiling machine. And the discharge hole of the deoiler is connected to the hopper-shaped inlet of the separator. The separator comprises a closed container for bearing water, and a drainage oil outlet is formed in the side wall of the upper part of the container, which is positioned at the hopper-shaped inlet; a lifting module for lifting materials in an inclined direction is arranged below the hopper-shaped inlet in the container; a drainage cleaning opening is formed in the lower part or the bottom of the container; the upper portion of the lifting module is provided with an outlet connected with the gizzard cutting machine feeding platform. In addition, the gizzard cutting machine comprises a feeding platform, the feeding platform is positioned at a horizontal conveying belt mechanism arranged in the middle of the tail part, and a poultry gizzard frame plate is arranged on a conveying belt of the horizontal conveying belt mechanism; the transmission terminal of transmission band is provided with just lets the disc rotary cutter of edge of a knife setting to the frame plate to and the afterbody receives the material subassembly that connects of birds gizzard finished product.

In a preferable mode, the lifting machine is a belt type conveying device for conveying the gizzard materials obliquely upwards.

In a preferable mode, the frame plate in the gizzard cutting machine comprises a part with a V-shaped front end, a positioning sharp plate arranged on a middle bottom plate, and vertical baffle plates at two sides, the rear ends of which are connected with the bottom plate; the V-shaped opening at the front part and the gaps between the baffles at the two sides of the rear part form a knife edge. In addition, under the optimal mode, the frame plates in the gizzard cutting machine are arranged into two rows by staggering the transmission belts, the disc-shaped rotary cutters are two juxtaposed disc-shaped cutters corresponding to the two rows of frame plates, and the two disc-shaped rotary cutters are driven to rotate by a motor and a driving shaft.

In a preferable mode, the deoiling machine comprises a deoiling box, a rotating main shaft is arranged in the middle of the deoiling box, main shaft rubber rods are arranged on the main shaft at intervals in the longitudinal direction and the circumferential direction, and cylinder wall rubber rods staggered with the main shaft rubber rods are arranged on the cylinder wall of the deoiling box; in addition, the deoiling box and the main shaft slope sets up, the pan feeding mouth is located the top of top one side, and the discharge gate is located the lateral wall of deoiling box below bottom. In an optimal mode, spiral grooves are formed in the surfaces of the rod bodies of the main shaft rubber rod and the cylinder wall rubber rod; and a water spraying opening is formed in the feeding opening at the upper part of the de-oiling box.

Preferably, the lifting module of the separator comprises a transmission chain and a sprocket type transmission mechanism, caterpillar plates are distributed on the transmission chain, and a gap is reserved between every two adjacent caterpillar plates; the track plate is provided with a vertical lifting clapboard. A guide sieve plate is arranged between the lower part of the hopper-shaped inlet and the lifting module; the guide sieve plate horizontally extends to the position of the lifting clapboard. In addition, in the separator, a cleaning module of a chain and chain wheel type conveying mechanism is arranged at the lower part of the conveying chain parallel to the lifting module. The cleaning module and the chain and chain wheel type transmission mechanism of the lifting module output power by a motor, and transmission in opposite transmission directions is realized through a group of gear transmission mechanisms. Under the optimal mode, an isolation sieve plate with sieve pores is arranged between the two groups of chain and chain wheel type conveying mechanisms; vertical scrapers are arranged on a conveying chain of the cleaning module at intervals, and the outer ends of the scrapers touch the isolation sieve plate and the bottom plate of the container; and a slag discharge port is formed in one side of the bottom plate of the container, which is positioned above the bottom plate, namely at the terminal of the conveying chain of the cleaning module. In addition, the separator also comprises a water spray head arranged above the lifting module.

The gizzard oil separator can automatically remove oil and gizzard oil, discharge slag thoroughly, improve production efficiency, save time and replace manual operation. Through the improvement of equipment, the invention also provides a poultry gizzard machining method, in particular to a mechanical automatic processing method suitable for automation, poultry gizzard deoiling, gizzard oil separation and the like in the food industry.

Drawings

Fig. 1 is a schematic view of the general assembly structure of the integrated gizzard deoiling and separating equipment.

Fig. 2 is a schematic structural diagram of a hoisting machine part in the integrated equipment.

Fig. 3 is a schematic structural diagram of a deoiling machine part in the integrated equipment.

Fig. 4 is a schematic diagram of the working principle of the main working components of the oil removing machine part in fig. 3.

Figure 5 is a schematic structural diagram of an gizzard separator part in the integrated equipment.

Figure 6 is a schematic side view structure diagram of the oil gizzard separator shown in figure 5

Figure 7 is a schematic structural view of the gizzard cutting machine part in the integrated equipment of the invention.

Figure 8 is a schematic view of the working principle of the main working components of the gizzard cutting machine part shown in figure 7.

Figure 9 is a schematic structural view of the poultry gizzard frame plate in the gizzard cutting machine shown in figure 7.

Figure 10 is a schematic structural diagram of an isolation sieve plate in the oil gizzard separator shown in figure 5.

Figure 11 is a schematic structural view of a guide sieve plate in the oil gizzard separator shown in figure 5.

Detailed Description

As shown in fig. 1, the integrated automatic poultry gizzard deoiling and separating equipment comprises a lifting machine 1 for feeding, a deoiling machine 2 for receiving the feeding of the lifting machine 1 and separating the oil gizzards, an oil gizzard separating machine 3 for separating oil liquid after deoiling from a poultry gizzard mixture, and a gizzard cutting machine 4 for cutting the separated poultry gizzards.

As shown in fig. 2, the lifting machine 1 is a belt type conveying device for conveying the gizzard material obliquely upwards. The figure shows the blanking opening 5 and the arrangement of the motor and the conveyor belt. When in use, the material is artificially fed at the lower side of the elevator.

The deoiling machine 2 can be the deoiling machine for poultry gizzards mentioned in the background of the invention, and only the feeding port and the discharging port are matched with the device. Most preferably, the oil removing device shown in fig. 3 and 4 of the present invention comprises an oil removing tank 41 with a rotating spindle 42 disposed at the middle, spindle rubber bars 44 are disposed at intervals in the longitudinal and circumferential directions of the spindle 42, and cylinder wall rubber bars 47 (in the figure, two rubber bars only schematically show a part of the bars) staggered with the spindle rubber bars 44 are disposed on the cylinder wall of the oil removing tank 41. Gaps between the staggered cylinder wall rubber rods 47 and the staggered main shaft rubber rods 44 are used for allowing the poultry gizzards to pass through, and when the poultry gizzards pass through, the poultry gizzard oil liquid is separated through the friction, extrusion and impact effects of the two adjacent rubber rods; therefore, the gap between two adjacent rubber bars is determined according to the size of the processed poultry gizzard. In addition, preferably, a water spraying opening 48 is arranged at the feeding opening 7 at the upper part of the deoiling box 41, and a water draining opening or a cleaning opening is arranged in the corresponding box body. As shown in the drawing, the deoiling tank 41 and the main shaft 42 of the deoiling machine 2 are provided obliquely, the inlet 7 is located at the top of the high side, and the outlet 8 is located at one side wall of the low side.

When the gizzard oil peeling machine is used, the spiral glue stick is arranged on the inner wall of the inclined long barrel shell, the transmission main shaft is arranged at the center of the barrel shell, the spiral glue stick is arranged on the main shaft, and gizzard oil is enabled to fall off by rotationally pushing the gizzard into the groove between the barrel wall glue stick and the glue stick through the main shaft glue stick.

As can be seen from fig. 1-4, the feeding port 7 of the deoiling machine 2 is located above, so that the lifting machine 1 is a lifting device for conveying the poultry gizzard material to the upper feeding port 5, and the feeding port 5 of the lifting machine 1 is right opposite to the feeding port 7 of the deoiling machine 2 below.

The structure of the separator 3 will be described with reference to fig. 5 and 6, and as can be seen from fig. 1, the discharge port of the deoiler 2 is connected to the hopper-shaped inlet 6 of the separator 3. As shown in fig. 5-6, the separator 3 includes a closed vessel 11 that carries a body of water. A water and oil drainage port is formed in the side wall of the container 11, which is positioned at the upper part of the hopper-shaped inlet 6; in operation, the drain outlet is shown at a height above the water level A (portions of the containment wall panels are not shown in FIGS. 5 and 6 for ease of illustration). A lifting module which is used for lifting materials in an inclined upward manner and sending the materials out of the water body of the container is arranged below the hopper-shaped inlet 6 in the container; a drainage cleaning port 12 is formed at the lower part or the bottom of the container; the upper portion of the lifting module is provided with an outlet 13 connected with a feeding platform 21 of the gizzard cutting machine 4.

In fig. 5 and 6, the lifting module comprises a transmission chain and a sprocket transmission mechanism, caterpillar plates are arranged on the transmission chain, and gaps are reserved between adjacent caterpillar plates for discharging slag and water; in an optimal mode, the track plate is provided with a vertical lifting partition plate 54 for lifting the gizzards. The separator 3 further comprises a sprinkler head 55 disposed above the lifting module, the sprinkler head 55 preferably being disposed above the lifting module at a location outside of the body of water carried by the vessel 11. Optimally, a guide sieve plate 51 is arranged between the lower part of the hopper-shaped inlet 6 and the lifting module; as shown in fig. 11, the guide sieve plate 51 is provided with sieve holes for filtering the small slag of the deoiled gizzard, the guide sieve plate 51 horizontally extends to the lifting baffle plate 54 position of the lifting module for the guidance of the gizzard. In addition, in an optimal manner, parallel to the conveyor chain of the lifting module, a cleaning module with a set of chains, chain wheel conveyors, is arranged below it for removing small slag and other small materials. The two sets of chain and chain wheel type transmission mechanisms can output power through a motor, and realize transmission in opposite transmission directions (such as a steering mode shown as B, C in the figure) through a set of gear transmission mechanisms. An isolation sieve plate 52 (the structure is shown in fig. 10) with sieve holes is arranged between the two groups of chains and the chain wheel type conveying mechanism, scrapers 53 are arranged on the conveying chain of the cleaning module at intervals, and the outer ends of the scrapers 53 touch the isolation sieve plate 52 and the bottom plate of the container 11; the bottom plate of the container 11 is positioned at the upper side, namely the terminal of the cleaning module conveying chain, and is provided with a slag discharge port 56, so that under the action of the scraper, slag attached to the bottom plate of the isolation sieve plate 52 and the container 11 is scraped to the slag discharge port 56 and is discharged.

The working principle of the separator 3 is as follows: after gizzard and oil flow into the box body of the separator, the gizzard, the oil and the waste residue are separated by buoyancy of water. Specifically, the material slag is precipitated by the weight of the material slag after entering water, and is filtered by an inclined sieve plate at the top layer to a transmission slag discharging plate at the bottom layer of the machine for discharging; oil is separated by the buoyancy of water; gizzards are deposited on a top material feeding plate by the weight of the gizzards after entering water and are discharged; separated and then mechanically conveyed to each outlet.

The gizzard cutting machine 4 structure shown in fig. 7-9 comprises a feeding platform 21, wherein the feeding platform 21 is positioned on a horizontal conveying belt mechanism arranged in the middle of the tail part, and a poultry gizzard frame plate 23 is arranged on a conveying belt 22 of the horizontal conveying belt mechanism; the transmission terminal of transmission band is provided with just to frame plate 23 back-off cut setting's discoid rotary cutter 24 to and the afterbody receives the material subassembly that connects of birds gizzard finished product.

As shown in fig. 8, the frame plates 23 are arranged in two rows on the conveyor belt 22 in a staggered manner, the disc-shaped rotary tools 24 are two juxtaposed disc-shaped tools corresponding to the two rows of frame plates 23, and the two disc-shaped rotary tools 24 are driven to rotate by a motor and a driving shaft.

In addition, as shown in fig. 9, the shelf plate 23 includes a portion 31 with a V-shaped front end, a positioning sharp plate 33 disposed on the middle bottom plate 32, and two side vertical baffles 34 with rear ends connected to the bottom plate 32. The V-shaped opening at the front and the gap between the baffles 34 at the two sides of the rear form a clearance knife edge. The knife edge of the frame plate 23 is arranged to be complete, so that the feeding path of the disc-shaped rotary cutter 24 is opened, interference cannot be released, and the cutter can only cut the poultry gizzard.

Above-mentioned gizzard machine 4 according to birds gizzard big or small form difference, decides fixed cutting position, is equipped with v shape direction locating plate on the transmission band, can stabilize birds gizzard to make it cut to exact position. During the use, pan feeding platform 21 is fallen to the poultry gizzard after the deoiling, through artificial on placing the poultry gizzard in frame plate 23, utilizes sharp board 33 location, under the drive of conveyer belt 22, feeds to the cutter direction to accomplish the cutting of poultry gizzard.

According to the invention, the gizzards are conveyed to the deoiling round through the lifting machine, the top end of the deoiling round through machine is a feeding hole, the bottom end of the deoiling round through machine is a discharging hole, the main shaft glue bar is arranged in the middle of the discharging hole, the gizzard glue models are arranged on the barrel wall and the driving shaft, the gizzard oil is separated by rotationally pushing the gizzards into the barrel wall glue groove through the main shaft, and the gizzards and the oil flow into the (separating machine) gizzards and. The invention has the obvious improvement that after gizzard and oil flow into a box body of a separating machine, the gizzard, the oil and waste residue are separated by buoyancy of a water body.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.

Claims

1. The integrated automatic bird gizzard deoiling and separating equipment is characterized by comprising a lifting machine (1) for feeding, a deoiling machine (2) for receiving the feeding of the lifting machine (1) and separating oil gizzards, an oil gizzard separating machine (3) for separating deoiled oil liquid and a bird gizzard mixture, and a gizzard cutting machine (4) for cutting the separated bird gizzards; wherein,

the feeding port (7) of the deoiling machine (2) is positioned above, so that the lifting machine (1) is lifting equipment for conveying the gizzard to the upper blanking port (5), and the blanking port (5) of the lifting machine (1) is right opposite to the feeding port (7) of the deoiling machine (2) below;

the discharge hole of the deoiler (2) is connected to a hopper-shaped inlet (6) of the separator (3); the separator (3) comprises a closed container (11) for bearing water, and a drainage oil outlet is formed in the side wall of the container (11) positioned at the upper part of the hopper-shaped inlet (6); a lifting module for lifting materials in an inclined direction is arranged below the hopper-shaped inlet (6) in the container; a drainage cleaning opening (12) is formed at the lower part or the bottom of the container; the upper part of the lifting module is provided with an outlet (13) connected with a feeding platform (21) of the gizzard cutting machine (4);

the gizzard cutting machine (4) comprises a feeding platform (21) and a horizontal conveying belt mechanism arranged in the middle of the tail of the feeding platform (21), wherein a poultry gizzard frame plate (23) is arranged on a conveying belt (22) of the horizontal conveying belt mechanism; the transmission terminal of transmission band is provided with just to disc rotary cutter (24) that frame plate (23) dodge the tool opening and set up to and the afterbody receives the material subassembly that connects of birds gizzard finished product.

2. The automatic poultry gizzard deoiling and separating equipment of claim 1, wherein the lifting machine (1) is a belt type conveying equipment for conveying poultry gizzard materials obliquely upwards.

3. The automatic integrated poultry gizzard deoiling and separating equipment according to claim 1, wherein the frame plate (23) in the gizzard cutting machine (4) comprises a part (31) with a V-shaped front end, a positioning sharp plate (33) arranged on a middle bottom plate (32), and two side vertical baffle plates (34) with rear ends connected with the bottom plate (32); the V-shaped opening at the front part and the gap between the baffles (34) at the two sides of the rear part form a knife edge.

4. The automatic integrated poultry gizzard deoiling and separating equipment according to claim 3, wherein the frame plates (23) in the gizzard cutting machine (4) are arranged in two rows in a staggered manner on the conveying belt (22), the disc-shaped rotary cutters (24) are two juxtaposed disc-shaped cutters corresponding to the two rows of frame plates (23), and the two disc-shaped rotary cutters (24) are driven to rotate by a motor and a driving shaft.

5. The automatic integrated poultry gizzard deoiling and separating equipment according to claim 1, wherein the deoiling machine (2) comprises a deoiling tank (41) with a rotating main shaft (42) arranged in the middle, main shaft rubber rods (44) are arranged on the main shaft (42) longitudinally and circumferentially at intervals, and cylinder wall rubber rods (47) staggered with the main shaft rubber rods (44) are arranged on the cylinder wall of the deoiling tank (41);

in addition, deoiling case (41) and main shaft (42) slope setting, pan feeding mouth (7) are located the top of top one side, and discharge gate (8) are located one lateral wall of deoiling case (41) below bottom.

6. The automatic integrated poultry gizzard deoiling and separating equipment according to claim 5, wherein the surface of the rod body of the main shaft rubber rod (44) and the cylinder wall rubber rod (47) is provided with a spiral groove.

7. The automatic poultry gizzard deoiling and separating equipment of claim 6, wherein a water spray nozzle (48) is arranged at a feeding port (7) at the upper part of the deoiling tank (41).

8. The automatic integrated poultry gizzard deoiling and separating equipment according to claim 1, wherein the lifting module of the separator (3) comprises a conveying chain and a chain wheel type conveying mechanism, wherein crawler plates are distributed on the conveying chain, and gaps are reserved between the adjacent crawler plates; a vertical lifting clapboard (54) is arranged on the track plate;

a guide sieve plate (51) is arranged between the lower part of the hopper-shaped inlet (6) and the lifting module; the guide screen deck (51) extends to the position of the lifting partition (54).

9. The automatic integrated poultry gizzard deoiling and separating equipment according to claim 8, wherein in the separator (3), a cleaning module of a group of chain and chain wheel type conveying mechanisms is arranged at the lower part of the separator in parallel with the conveying chain of the lifting module;

the chain and chain wheel type transmission mechanisms of the cleaning module and the lifting module output power by a motor, and transmission in opposite transmission directions is realized through a group of gear transmission mechanisms;

an isolation sieve plate (52) with sieve holes is arranged between the two groups of chain and chain wheel type conveying mechanisms;

vertical scrapers are arranged on a conveying chain of the cleaning module at intervals, and the outer ends of the scrapers touch the isolation sieve plate (52) and the bottom plate of the container (11); the bottom plate of the container (11) is positioned on one side above, namely a slag discharge port (56) is formed at the terminal of the cleaning module conveying chain.

10. The automatic poultry gizzard deoiling and separating equipment of any one of claims 1 to 9, wherein the separator (3) further comprises a water spray head (55) arranged above the lifting module.