Accompanying drawing explanation:
Fig. 1 is overall structure schematic diagram of the present utility model.
Fig. 2 is the structural representation that send sheet system.
Fig. 3 is the structural representation of inhaling sheet system, and wherein (a) is front view, is (b) vertical view.
Fig. 4 is the structural representation that send separator paper system.
Fig. 5 is the structural representation of jacking device.
Fig. 6 is the structural representation of the system of taking up, and wherein (a) is that main TV structure schematic diagram, (b) are that right TV structure schematic diagram, (c) are the partial enlarged drawing of separator paper feed well 26.
Fig. 7 is the structural representation of utmost point group positioner.
Fig. 8 is the structural representation of utmost point group apparatus for shaping.
Fig. 9 is the structural representation of cutter 25.
Figure 10 is the structural representation of rubber roll apparatus.
Label declaration: 1 frame, 2 send sheet system, 3 inhale sheet system, 4 send separator paper system, 5 jacking devices, 6 systems that take up, 2.1 pole plate rail grooves, 2.1.1 positive plate rail groove, 2.1.2 negative plate rail groove, 2.2 transmission chain, 2.3 driving wheel, 2.5 active drive sprocket wheels, 2.6 tightener sprocket, 2.7 one-directional rotation bearings, 2.8 pole plate transmits cylinder, 2.9 unilateral bearing cursors, 7 drive units, 8 inhale sheet mouth, 10 connecting rods, 11 cursors, horizontal slide plate 11-1, 11-2 one-level upright side walls, 11-3 secondary upright side walls, 12 cylinder fixed mounts, 13 cursor cylinders, 14 cursor fixed mounts, 15 slide rails, 16 slide block cylinders, 17 slide blocks, 18 support arms, 19 reel cylinders, 20 one-level back-up rollers, 21 one-levels transmit rubber roll apparatus, 22 driven wheels, 23 secondary back-up rollers, 24 secondarys transmit rubber roll apparatus, 25 cutters, 26 separator paper feed wells, 27 fixed blades, 28 cutting blades, 29 top flat cylinders, 30 push pedals, 31 pushing tow tracks, 32 take up track, 33 utmost point group positioners, 34 utmost point group apparatus for shaping, 35 supporting plates, 36 elevating levers, 37 gears, 38 tooth bars, 40 shaping boxes, 41 lifting platforms, 42 shaping box lift cylinders, 43 shaping sheets, 44 shaping sheet cylinders, 45 lifting of lifting table bars.
As Figure 1-10 shows, the utility model comprises frame 1, send sheet system 2, inhales sheet system 3, send separator paper system 4, jacking device 5, system 6 takes up; Described send sheet system, inhale sheet system, send separator paper system, jacking device, the system of taking up to be installed in frame; Described send sheet system and inhale sheet system laterally or being longitudinally oppositely arranged of frame, described jacking device and the system that takes up are oppositely arranged on frame vertical or horizontal; By sending sheet system and inhaling sheet system and jacking device and the system that takes up, in frame, form the distribution of " ten " font.The described top that separator paper system is arranged at frame of sending also extends through the center of described " ten " font downwards.The described sheet system of sending is positioned at the top of frame.
As shown in Figure 1, suppose that right side (also can be arranged at the left side of frame, its principle is identical), the suction sheet system of sending sheet system to be arranged on frame 1 are arranged on the left side of frame, the place ahead that jacking device is arranged on frame, the rear that the system of taking up is arranged on frame.
As shown in Figure 2, the described transmission chain 2.2(that send sheet system to comprise pole plate rail groove 2.1, is arranged at both sides in pole plate rail groove respectively has two transmission chains 2.2 in each rail groove), drive belt-driven wheel 2.3 and the drive unit 7 of transmission chain motion; Described pole plate rail groove 2.1 comprises positive plate rail groove 2.1.1 and negative plate rail groove 2.1.2, described positive plate rail groove 2.1.1 and negative plate rail groove 2.1.2 are set up in parallel flatly, in parallel to each other in frame 1, by described drive unit 7, drive belt-driven wheel 2.3 to rotate.
The equal correspondence in interior both sides in the end, front and back of positive/negative plate rail groove is provided with belt-driven wheel 2.3; That is to say and in the interior both sides of positive plate rail groove front end, be provided with two belt-driven wheels 2.3, also correspondence is provided with two belt-driven wheels 2.3 in its back-end, before and after corresponding belt-driven wheel respectively by corresponding two transmission chain 2.2 interlocks, in negative plate rail groove, be provided with and belt-driven wheel and conveyer belt identical in positive plate rail groove.Be positioned at the belt-driven wheel difference Driven by Coaxial of positive/negative plate rail groove Inner Front End and rear end.
Positive/negative plate is placed on respectively on two conveyer belts in respective carter groove.
Described conveyer belt can be also transmission chain, and described belt-driven wheel 2.3 is drive sprocket.
Described drive unit 7 comprise be arranged on pole plate rail groove below one-directional rotation bearing 2.7, transmit cylinder 2.8 with the active drive sprocket wheel 2.5 of one-directional rotation coaxial bearing setting, the pole plate that drives one-directional rotation bearing 2.7 to realize one-directional rotation, on one-directional rotation bearing 2.7, be provided with unilateral bearing cursor 2.9, the pole plate transmission expansion link of cylinder 2.8 and the end of unilateral bearing cursor 2.9 are hinged, and pole plate transmits cylinder and is hinged in frame 1.By active drive sprocket wheel 2.5, drive transmission chain 2.2 to move, drive the pole plate being placed on conveyer belt to move to desired position.
Described drive unit 7 also comprises regulating wheel 2.6, in described active drive sprocket wheel 2.5 both sides, is respectively provided with a regulating wheel 2.6, is arranged with the transmission chain 2.2 of rotation capable of circulation outside driving wheel 2.3, active drive sprocket wheel 2.5 and regulating wheel 2.6.By pole plate, transmit the stretching motion of cylinder 2.8 expansion links, drive the fix rotation of angle of one-directional rotation bearing 2.7, drive the active drive sprocket wheel coaxial with one-directional rotation bearing 2.7 2.5 rotations; At pole plate, transmit one of cylinder 2.8 expansion links and stretch in a compression process, 2.2 movements of doing a direction of transmission chain, realize by controlling the rotational angle of cursor 11 stroke of controlling transmission chain 2.2 each reaches.The trip is the thickness of every pole plate.
Drive unit described in the utility model has two covers, is symmetricly set on respectively the lateral wall below of positive/negative plate rail groove.
Four transmission chains in positive/negative plate rail groove can synchronous or asynchronous movement.
The front end of described pole plate rail groove (near the one end of inhaling sheet system) is slice-feeding end.
As shown in Figure 1,3, described suction sheet system comprises suction sheet mouth 8, cursor cylinder 13, cursor 11, cursor fixed mount 14, connecting rod 10, cylinder fixed mount 12, slide block cylinder 16, slide block 17, slide rail 15.
Described suction sheet mouth 8 is connected with suction sheet cylinder 9, described cursor 11 is approximately 90 degree, described suction sheet mouth 8 is fixedly supported on one end of cursor 11, and one end of the other end of cursor 11 and cursor cylinder 13 is hinged by connecting rod 10, and the lower end of cursor 11 is hinged on cursor support 4; Cursor support 4 is supported on one end of cylinder fixed mount 12; Described cylinder fixed mount 12 by being supported in horizontal slide plate 11-1 on slide block 17, be arranged at the one-level upright side walls 11-2 of horizontal slide plate one end, the secondary upright side walls 11-3 that is arranged at one-level upright side walls top and form.
The other end of cursor cylinder 13 is arranged on the secondary upright side walls 11-3 of cylinder fixed mount 12, cylinder fixed mount 12 is fixed on slide block 17, and making to inhale sheet mouth 8, cursor cylinder 13, cursor 11, cursor support 4 and connecting rod 10 can be along with slide block 17 whole slip on slide rail 15.
One end of described slide block cylinder 16 is connected on the one-level upright side walls 11-2 of slide block 17, promotes slide blocks 17 slide on slide rail 15 by slide block cylinder 16.Described slide block cylinder 16 and slide rail 15 are supported in frame 10.
As shown in Figure 3, cursor 11 described in the utility model and cursor fixed mount 14 all can be set to bending-type, and its flexibility is about 90 degree.
One end of described connecting rod 10 is threaded rod, by regulating the nut on threaded rod, and length that can regulating connecting rod 10.
Stretching motion by cursor cylinder 13 expansion links drives the suction sheet mouth 8 being positioned on cursor 11 to do to take the reciprocating motion of the arching trajectory (about quadrant) that the pin joint of 14 of cursor 11 and cursor fixed mounts is the center of circle, at suction sheet mouth 8, doing arc back and forth transports in the process of merit, when suction sheet mouth moves to two ends of arc, inhale sheet mouth and complete respectively process air-breathing and venting, thereby realize, the pole plate that is positioned at cross track groove (sending pole plate rail groove) is inhaled and placed (transferring to) long rails groove (polar plate clusters rail groove).
When suction sheet system is started working, slide block cylinder 16 promotes cylinder fixed mount 12 directions to pole plate rail groove and moves, make to inhale sheet mouth near positive/negative plate, and by inhaling the suction function of sheet cylinder 9, make to inhale sheet mouth and hold positive/negative plate, afterwards, slide block cylinder 16 leaves pole plate rail groove with the positive/negative plate on attracting sheet mouth and gets back to original position (being that cursor fixed mount 14 slides and returns original position on slide rail 15), afterwards, cursor cylinder 13 pushing tow cursors 11, make cursor 11 that the upset of approximately 90 degree occur, make to inhale the pole plate in vertical state on sheet mouth and be flipped to level, now in inhale positive/negative plate on sheet mouth be just in time positioned at each self-corresponding pushing tow track 31 of positive/negative plate directly over, afterwards, inhale sheet cylinder and produce malleation, the pole plate being adsorbed on sheet mouth is produced to the jacking force of moment, positive/negative plate is dropped on rapidly on corresponding pushing tow track 31.
As shown in Figure 4, described send separator paper system comprise support arm 18 for supporting clapboard paper bobbin, for install separator paper reel reel cylinder 19, for the one-level back-up roller 20 of supporting clapboard paper, for drive the one-level of separator paper transmit rubber roll apparatus, secondary back-up roller 23 and secondary transmit rubber roll apparatus 24, for cutting off the cutter 25 of separator paper, for the separator paper after cutting off being located to the separator paper feed well 26 of conveying downwards, described support arm 18 is supported on the top of frame, on support arm 18, be sequentially provided with from top to bottom reel cylinder 19, secondary back-up roller 23 and secondary transmit rubber roll apparatus 24, below secondary transmission rubber roll apparatus 24, be provided with cutter 25, below described cutter 25, be provided with separator paper feed well 26, center position at described separator paper feed well 26 is provided with " ten " font hole, described separator paper feed well 26 lower ends extend to pushing tow track 31 belows, two described air entries lay respectively at the front and back side of separator paper feed well 26, the transverse opening width in described " ten " font hole is slightly larger than the width moving horizontally of pole plate, so that pole plate is under the thrusting action of jacking device, separator paper is passed from this " ten " font hole.The longitudinal opening width in described " ten " font hole, the width of push pedal 30 in the jacking device described in being slightly larger than.Under the effect at cutting knife of the separator paper of whole piece, be cut into after regular length, in slideway, down sliding is to ad-hoc location, then, the pole plate of front end is under the effect of push pedal 30, by the doubling by the waist from centre of cut separator paper, this sheet pole plate is wrapped in the middle of the separator paper of doubling and is sent to the below of rear end pole plate.
In order to make the isolation effect of separator paper between positive/negative plate better, conventionally adopt two-layerly, therefore need to use the separator paper of two volumes simultaneously.In order to make two-layer separator paper can have good synchronous effect when sending into cutter 25 cutting, between reel cylinder 19 and secondary back-up roller 23, be also provided with one-level back-up roller 20 and one-level and transmit rubber roll apparatus.
As shown in Figure 9, described cutter 25 comprises fixed blade 27 and cutting blade 28, and described fixed blade 27 is planar structure, is horizontally fixed in frame, on fixed blade 27, is provided with paper inlet; Below fixed blade 27, be provided with cutting blade 28, cutting blade 28 is connected with blade cylinder, in the front and back of paper inlet, produces THE ADIABATIC SHEAR IN motion, and separator paper is cut off at paper inlet.
As shown in figure 10, described rubber roll apparatus comprise two rubber rolls that fit tightly 21 and with the intermeshing driven wheel 22 of two coaxial settings of rubber roll, two described driven wheels drive by motor.
As shown in Figure 5, described jacking device comprises top flat cylinder 29, push pedal 30, pushing tow track 31; Described push pedal 30 is longitudinally arranged at top flat cylinder 29 expansion link tops.Described pushing tow track 31 is arranged on the throw line of push pedal 30, and under the effect of top flat cylinder 29 expansion links, push pedal 30 promotes positive/negative plate and moves in shaping box 40 at pushing tow track 31 interior orientations.Described pushing tow track 31 is provided with two-layer up and down, be respectively on the pushing tow track 31 of positive/negative plate, corresponding near the pole plate of jacking device one side at lower floor's pushing tow track 31, corresponding to the pole plate away from jacking device one side, at upper strata pushing tow track 31(, be that pole plate is through inhaling after the transmission of sheet system, the residing pushing tow track 31 of pole plate being positioned on the pole plate rail groove of the place ahead is lower, and the residing pushing tow track 31 of pole plate being positioned on the pole plate rail groove of rear is higher).
As shown in Figure 6, the described system of taking up comprises the track 32 that takes up, utmost point group positioner 33, utmost point group apparatus for shaping.The described track 32 that takes up is identical with pole plate rail groove structure, and type of drive is also identical.
As shown in Figure 7, described utmost point group positioner 33 comprise supporting plate 35 for supporting the utmost point group plate of stacking moulding, be connected in the lifting pressure pin 36 for lifting supporting plate 35 of supporting plate 35 belows, for driving the power set of the lifting pressure pin 36 that lifting pressure pin 36 moves up and down; The power set of described elevating lever comprise that pitch wheel 37 and tooth bar 38 and driving change the motor that gear 37 rotates, and gear 37 and motor are fixed in frame, and the top of described tooth bar 38 is connected to lifting pressure pin 36 bottoms.In order to improve lifting pressure pin 36 stability in the course of the work, place, centre position at lifting pressure pin 36 is also provided with location-plate 39, location-plate 39 is fixed in frame, described supporting plate 35 is arranged between two chain drive-belts of described track 32 front ends that take up, described supporting plate 35 is down to residing plane when minimum and, a little less than the upper surface of the chain drive-belt in the track 32 that takes up, is made one pile of pole plate group energy after utmost point group shaping enough drop on chain drive-belt and be sent to outside flaker of the present utility model.
As shown in Figure 8, described utmost point group apparatus for shaping 34 comprises shaping box 40, the lifting platform 41 for fixing shaping box 40, shaping lift cylinder 42, pole piece apparatus for shaping, drives the shaping sheet cylinder 44 of apparatus for shaping motion, described shaping box 40 is the rectangle frame body structure of two sides opening, completely encircle, its opening is towards the direction of jacking device, the transmission chain (that is: the bottom surface of shaping box be also opening) of another side opening in the track 32 that takes up has pole piece shaping through hole in the left and right sides of shaping box 40; Described shaping box 40 be positioned at supporting plate 35 and transmission chain directly over.Described lifting platform 41 is horizontally fixed on the end face of shaping box 40, is provided with lifting of lifting table bar 45 above lifting platform 41, and described lifting of lifting table bar 45 movable supporting are in the through hole of frame; Drive the shaping box lift cylinder 42 of shaping box 40 oscilaltions to be fixed in frame 1, the expansion link of shaping box lift cylinder 42 is fixedly connected on the end face of shaping box 40.
In order to make lifting platform 41 held stationary in the process of lifting, at four angles of lifting platform 41, be equipped with lifting of lifting table bar 45.Described pole piece apparatus for shaping is the shaping sheet cylinder 44 of two two vertical plates over against shaping sheet through hole and shaping sheet 43, the shaping sheet 43 that is regularly promoted the left and right sides by shaping sheet cylinder 44 inserts in shaping sheet through hole, the pole plate group who is sent in shaping box 40 is carried out to shaping, make pole plate group stacking neat.
System takes up in the utility model, the operation principle of utmost point group positioner and utmost point group apparatus for shaping is as follows: the top flat cylinder in jacking device enters pole plate on sheet track to pusher by being positioned at front lower floor, now the separator paper of length-specific drops on " ten " font hole of separator paper feed well 26 lower ends after being cut off from the roll type separator paper of entire volume, when lower floor enters pole plate on sheet track through cruciform vent, separator paper is wrapped in to the upper and lower surface of lower floor's pole plate by the waist after doubling, and the lower floor that continues to be pushed to the rear of separator paper feed well enters on sheet track, now, the top that utmost point group unit that pole plate on sheet track forms together with being positioned at the pole plate that is coated with separator paper of its below is pushed to the lifting pressure pin 36 of shaping box 40 is entered on upper strata, when first group of utmost point group unit enters, shaping box 40 is in the minimum position, track 32 tops that takes up, and lifting pressure pin 36 is positioned at shaping box 40, highest position in raising, now, between the upper surface of lifting pressure pin 36 and the upper surface in shaping box 40, leave the space that can enter for utmost point group unit, 36 pairs of utmost point group units of lifting pressure pin are played a supporting role.After each group utmost point group unit is pushed into, lifting pressure pin 36 will decline highly specific, slot milling is deposited to next group utmost point group unit, so repeatedly, until pile in shaping box 40 after one pile of required storage battery sheet (being separated with one pile of positive/negative plate of separator paper), shaping box 40 is raised to the peak higher than storage battery sheet automatically, lifting pressure pin 36 automatically declines and withdraws the support to storage battery sheet, the storage battery sheet of whole pile is dropped on and take up on track 32, then along with the track 32 that takes up moves, this positive/negative plate is sent out.
For fear of producing in process of production environmental pollution, be provided with cover cap sending on the pole plate rail groove of sheet system and on the rail groove of the system that takes up, on cover cap, be provided with the suction opeing being connected with air draft pipe.
The course of work of flaker of the present utility model is as follows:
First, the shaping box 40 in utmost point group device is reduced to the top of the track 32 that takes up in the system of taking up, and supporting plate 35 is risen to the highest point in shaping box 40, and the take up position of approximately electrode thickness of track 32 of distance.
A, positive/negative plate are erect and are placed on two pole plate rail grooves that send sheet system slightly obliquely respectively.
B, inhale sheet system and start working, inhale sheet mouth positive/negative plate is picked up and be transferred to corresponding pushing tow track 31(a slice on the pushing tow track of upper strata, on another Pian lower floor pushing tow track from positive/negative plate rail groove respectively) on;
C, inhaling when sheet system carries out above-mentioned work, send separator paper system also separator paper being become to section by trimming, and at separator paper, under the effect of gravity, slip into the place, " ten " font hole in separator paper feed well 26, and the center of this separator paper faces " ten " the font Kong center on separator paper feed well 26;
D, push pedal 30 push the pole plate being positioned on lower floor's pushing tow track backward, when making this pole plate pass " ten " font hole on separator paper feed well 26, to after separator paper doubling, be shifted onto together on the lower floor's pushing tow track 31 that is positioned at separator paper feed well 26 opposite sides, another piece pole plate that is then positioned at the pole plate on the pushing tow track of upper strata and is positioned at its below is together with supporting plate 35 tops that are wrapped in the separator paper changing in pole plate upper and lower surface and are pushed to shaping box 40.
E, then, the pole plate group that supporting plate 35 in utmost point group positioner 33 is holding in the palm with its top moves down, abdicate the upper space of shaping box 40, two pole plates that make that next produces in cycle and the two-layer separator paper of doubling can be just in time by the top of top flat cylinder 29 pushing tows collected pole plate of the last cycle in shaping box 40 of being stacked to.
F, so repeatedly, until collect required pole plate group in shaping box 40, in this process, shaping sector-meeting is regularly inserted in shaping box 40, and pole plate group is carried out to shaping.Collection completes the below that rear supporting plate 35 is also just in time down to the chain drive-belt in track that takes up.
G, lifting shaping box 40, start the chain taking up in system, and the pole plate group in shaping box 40 is transmitted to the output side of chain, vacates the space in shaping box 40, for next cycle.