CN203391297U - Automatic production system for forming carpets - Google Patents

Automatic production system for forming carpets Download PDF

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Publication number
CN203391297U
CN203391297U CN201320396054.5U CN201320396054U CN203391297U CN 203391297 U CN203391297 U CN 203391297U CN 201320396054 U CN201320396054 U CN 201320396054U CN 203391297 U CN203391297 U CN 203391297U
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CN
China
Prior art keywords
carpet
cylinder
conveying
central control
guide rail
Prior art date
Application number
CN201320396054.5U
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Chinese (zh)
Inventor
陈俊
林广谊
张晓平
Original Assignee
柳州裕信方盛汽车饰件有限公司
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Priority to CN201320396054.5U priority Critical patent/CN203391297U/en
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Publication of CN203391297U publication Critical patent/CN203391297U/en

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Abstract

The utility model discloses an automatic production system for forming carpets, and relates to a carpet production system. The automatic production system comprises a conveying device, two sets of vacuum plastic-adsorption forming devices, an oven and a central control system, wherein the two sets of the vacuum plastic-adsorption forming devices are respectively arranged at left and right ends of the oven; the conveying device is arranged among the vacuum plastic-adsorption forming devices, the oven and the vacuum plastic-adsorption forming devices in sequence in a penetrating manner; the central control system is respectively connected with the conveying device, the vacuum plastic-adsorption forming devices and the oven by control circuits, and is used for respectively controlling the conveying device, the vacuum plastic-adsorption forming devices and the oven. The automatic production system disclosed by the utility model can be used for realizing full-automatic production of carpet forming, can be used for producing two carpets at the same time, and is very convenient to operate, low in labor intensity, high in production efficiency and capable of greatly improving qualified rate of products.

Description

Carpet shaping automation production system
Technical field
The utility model relates to a kind of carpet manufacture system, particularly a kind of carpet shaping automation production system.
Background technology
Vacuum suction moulding method is a kind of thermoforming processing method, the method is utilized thermoplastic sheet material, manufacture shedding shell goods, it is cut into certain size thermoplastic by plastic sheet, by sheet material two sides draught head, make to post on specific mold profile face after its distortion, through cooling and shaping, and trimming finishing.Because vacuum suction moulding method is to rely on vacuum power to make sheet material stretching distortion, and vacuum power is easily realized, grasps and is controlled, and therefore simple vacuum forming is to occur the earliest, is also current most widely used a kind of thermoforming process.In the forming method of automobile carpet, generally also adopt vacuum suction moulding method, but in existing carpet forming method, carpet material all manually carries out step by step at vacuum suction moulding after heating in baking box, its labour intensity is high, and production efficiency is low.
Summary of the invention
The technical problems to be solved in the utility model is: a kind of carpet shaping automation production system is provided, to reduce labour intensity, enhances productivity.
The technical scheme solving the problems of the technologies described above is: a kind of carpet shaping automation production system, comprise conveying device, vacuum suction moulding device, baker, central control system, described vacuum suction moulding device has two covers, is arranged in respectively the two ends, left and right of baker; Described conveying device is arranged between vacuum suction moulding device, baker, vacuum suction moulding device successively; Described central control system is connected with conveying device, vacuum suction moulding device, baker respectively by control circuit, for respectively conveying device, vacuum suction moulding device, baker being controlled.
Further technical characterictic of the present utility model is: described conveying device comprises a plurality of short columns, guide rail, chain, a plurality of drive sprocket and a plurality of reductor, described a plurality of short column fixed installation on the ground, described guide rails assembling is on short column, chain is arranged on guide rail, a plurality of drive sprockets are positioned at the both sides of guide rail, and this drive sprocket is meshed with chain; Described a plurality of reductors are arranged on respectively the guide rail bottom corresponding with a plurality of drive sprockets position, and the input of this reductor is connected with the output of central control system by control circuit, and the output shaft of reductor is connected with described drive sprocket.
Further technical characterictic of the present utility model is: described vacuum suction moulding device comprises pumps wind apparatus, lowering or hoisting gear, carpet mould, carpet fixture and dolly assembly, vavuum pump, the described wind apparatus of pumping is arranged on the top of conveying device by support column, the bottom of support column is fixed on the ground of guide rail both sides; Described lowering or hoisting gear is fixed on the ground of guide rail bottom, carpet mould is arranged on lowering or hoisting gear, described carpet fixture and dolly assembly are positioned on chain and can slidably reciprocate along chain, described vavuum pump is connected with carpet mould by pipeline, described central control system also respectively with pump wind apparatus, lowering or hoisting gear, carpet mould, carpet fixture and dolly assembly, vavuum pump is connected.
Further technical characterictic more of the present utility model is: the described wind apparatus of pumping comprises cover plate, steelframe, aerofoil fan, described cover plate is arranged on the surrounding outside of steelframe, steelframe is fixed on the top of support column, described aerofoil fan is arranged on steelframe, and the input of this aerofoil fan is connected with the output of central control system.
Further technical characterictic more of the present utility model is: described lowering or hoisting gear comprises cylinder block, lift cylinder, lifter plate, described cylinder block is fixed on the ground, described lift cylinder is fixedly mounted on cylinder block, the external part of lift cylinder is fixedly connected with the bottom of lifter plate, and the input of lift cylinder is connected with the output of central control system.
Further technical characterictic of the present utility model is: described lift cylinder top is also provided with guide holder, and the external part of lift cylinder is fixedly connected with the bottom of lifter plate through this guide holder.
Described carpet mould comprises punch, material pressing device, described punch is provided with the profile consistent with shape of product, punch is provided with the vacuum forming hole being communicated with vavuum pump, this punch is arranged on lifter plate, described material pressing device comprises binder frame, mandrel, binder cylinder, described binder frame is fixedly mounted on the bottom of mandrel, the bottom shape of this binder frame and the shape of punch surface match, the top of mandrel is connected with the external part of binder cylinder, described binder cylinder is fixedly mounted on steelframe, the input of binder cylinder is connected with the output of central control system.
Described carpet fixture and dolly assembly comprise dolly panel, coaster body, carpet clamping device, described coaster body is positioned on the chain of conveying device, this coaster body is fixedly mounted on the bottom of dolly panel, described carpet clamping device comprises clamping cylinder, long push rod, push-jump, horizontal compression bar, described clamping cylinder is arranged on dolly panel by air cylinder support, the external part of clamping cylinder is connected with one end of long push rod, the other end of long push rod is connected by split pin with push-jump Kuai one end, the other end of push-jump and one end of horizontal compression bar are hinged by rotational pin, the untie-sell that rotates of the other end of horizontal compression bar clamps or degree of tightness workpiece to realize.
Described central control system comprises the control panel with man-machine interface actions menu, position sensor for detection of carpet fixture and dolly assembly position, be used for data processing and send the PLC central processing unit of work order, for accepting the executing agency of work order, described position sensor is arranged on the guide rail corresponding with lowering or hoisting gear position, this position sensor is connected with the input of PLC central processing unit respectively with control panel, the output of PLC central processing unit is connected with executing agency, described executing agency comprises motor drive controller, magnetic valve, heating controller, described motor drive controller respectively with the reductor of conveying device, pump the axial fan motor of wind apparatus, the motor of vavuum pump connects, described magnetic valve is connected with the lift cylinder of lowering or hoisting gear, the clamping cylinder of the binder cylinder of carpet mould, carpet fixture and dolly assembly respectively, described heating controller is connected with baker.
Owing to adopting said structure, the carpet shaping automation production system of the utility model compared with prior art, has following beneficial effect:
1. can realize the full-automation of carpet moulding produces:
Because the utility model comprises conveying device, vacuum suction moulding device, baker, central control system, wherein vacuum suction moulding device has two covers, is arranged in respectively the two ends, left and right of baker, during work, only need the relevant parameter on the control panel of pre-set central control system, can the control to reductor by central control system, by accompanying the carpet fixture of carpet material and dolly assembly, deliver to reposefully baker and heat automatically and continuously, after heating, deliver to again vacuum suction moulding position, by central control system to lowering or hoisting gear, the control of carpet mould, make the punch of carpet mould rise to guide rail position, binder frame is depressed into into carpet material periphery on punch downwards simultaneously, central control system is controlled vavuum pump unlatching simultaneously, utilize atmospheric pressure that carpet material is attached to above punch, can carry out vacuum suction moulding.Therefore, the utility model can be realized the full-automation of carpet moulding and produce, and whole process need not manual operation, after the gauge lattice that only need a person with the qualifications of a general are ready to, carpet material has been put up then with regard to desirable product, operation is very easy for it, also greatly reduces labour intensity.
2. can enhance productivity:
Due to the utility model, can realize the full-automation of carpet moulding and produce, its production efficiency is higher.In addition, vacuum suction moulding device of the present utility model has two covers, be arranged in respectively the two ends, left and right of baker, therefore, the utility model can be produced two products simultaneously, respectively at the right and left of baking box, when sending baking box after left side material has heated, the right material enters baking box, and the right and left passes through Programming, whole production just can be orderly production, thereby further improved production efficiency.
3. can improve the qualified of blank:
Because the utility model is in the process of carpet moulding, be all to realize by automatic control, reduced the factor of Human disturbance, can make the product size that processes even, presentation quality is good, has increased substantially the qualification rate of product.
4. security performance is higher:
Due to the utility model, can realize the full-automation of carpet moulding and produce, without manual operation, the potential safety hazard of bringing in the time of can avoiding manual operation, its security performance is higher.
Below, the technical characterictic of the carpet shaping automation production system of the utility model is further described in conjunction with the embodiments.
Accompanying drawing explanation
Fig. 1: the structural representation of the carpet shaping automation production system of the utility model,
The structural representation of conveying device described in Fig. 2~Fig. 4: embodiment mono-,
Fig. 2: front view, the top view of Fig. 3: Fig. 2, the left view of Fig. 4: Fig. 2;
Described in Fig. 5~Fig. 7: embodiment mono-, pump the structural representation of wind apparatus,
Fig. 5: front view, the top view of Fig. 6: Fig. 5, the left view of Fig. 7: Fig. 5;
The structural representation of lowering or hoisting gear described in Fig. 8: embodiment mono-,
The structural representation of carpet mould described in Fig. 9: embodiment mono-,
The structural representation of carpet fixture and dolly assembly described in Figure 10~Figure 12: embodiment mono-,
Figure 10: front view, the top view of Figure 11: Figure 10, the left view of Figure 12: Figure 10;
The structured flowchart of central control system described in Figure 13: embodiment mono-.
In above-mentioned accompanying drawing, each label is as follows:
1-conveying device,
The short column of 11-, 12-guide rail, 13-chain, 14-drive sprocket, 15-reductor,
2-vacuum suction moulding device,
21-pumps wind apparatus, 211-cover plate, and 212-steelframe, 213-aerofoil fan,
22-lowering or hoisting gear, 221-cylinder block, 222-lift cylinder, 223-lifter plate, 224-guide holder,
23-carpet mould, 231-punch, 232-material pressing device, 2321-binder frame,
2322-mandrel, 2323-binder cylinder,
24-carpet fixture and dolly assembly, 241-dolly panel, 242-coaster body, 243-carpet clamping device, 2431-clamping cylinder, the long push rod of 2432-, push-jump of 2433-, the horizontal compression bar of 2434-, 2435-air cylinder support,
25-support column,
3-baker,
4-central control system,
41-control panel, 42-position sensor, 43-PLC central processing unit ,44-executing agency,
441-motor drive controller, 442-magnetic valve, 443-heating controller.
The specific embodiment
Embodiment mono-:
Disclosed in Fig. 1 is a kind of carpet shaping automation production system, comprises conveying device 1, vacuum suction moulding device 2, baker 3, central control system 4, and described vacuum suction moulding device 2 has two covers, is arranged in respectively the two ends, left and right of baker 3; Described conveying device 1 is arranged between vacuum suction moulding device 2, baker 3, vacuum suction moulding device 2 successively; Described central control system 4 is connected with conveying device 1, vacuum suction moulding device 2, baker 3 respectively by control circuit, for respectively conveying device 1, vacuum suction moulding device 2, baker 3 being controlled.
Described conveying device 1 comprises that a plurality of short columns 11, guide rail 12, chain 13, a plurality of drive sprocket 14 and a plurality of reductor 15(are referring to Fig. 2~Fig. 4), described a plurality of short column 11 fixed installations on the ground, described guide rail 12 is arranged on short column 11, chain 13 is arranged on guide rail 12, a plurality of drive sprockets 14 are positioned at guide rail 12 both sides, and this drive sprocket 14 is meshed with chain 13; Described a plurality of reductors 15 are arranged on respectively guide rail 12 bottoms corresponding with a plurality of drive sprockets 14 positions, the input of this reductor 15 is connected with the output of central control system 4 by control circuit, and the output shaft of reductor 15 is connected with described drive sprocket 14.
Described vacuum suction moulding device 2 comprises pumps wind apparatus 21, lowering or hoisting gear 22, carpet mould 23, carpet fixture and dolly assembly 24, vavuum pump, the described wind apparatus 21 of pumping is arranged on the top of conveying device 1 by support column 25, the bottom of support column 25 is fixed on the ground of guide rail 12 both sides; Described lowering or hoisting gear 22 is fixed on the ground of guide rail 12 bottoms, carpet mould 23 is arranged on lowering or hoisting gear 22, described carpet fixture and dolly assembly 24 are positioned on chain 13 and can slidably reciprocate along chain 13, described vavuum pump is connected with carpet mould 23 by pipeline, described central control system 4 also respectively with pump wind apparatus 21, lowering or hoisting gear 22, carpet mould 23, carpet fixture and dolly assembly 24, vavuum pump is connected.
The above-mentioned wind apparatus 21 of pumping comprises cover plate 211, steelframe 212, aerofoil fan 213(Fig. 5~Fig. 7), described cover plate 211 is arranged on the surrounding outside of steelframe 212, steelframe 212 is fixed on support column 25 top, described aerofoil fan 213 is arranged on steelframe 212, and the input of this aerofoil fan 213 is connected with the output of central control system 4.
Above-mentioned lowering or hoisting gear 22 comprises that cylinder block 221, lift cylinder 222, lifter plate 223, guide holder 224(are referring to Fig. 8), described cylinder block 221 is fixed on the ground, described lift cylinder 222 is fixedly mounted on cylinder block 221, guide holder 224 is arranged on lift cylinder 222 tops, the external part of lift cylinder 222 is fixedly connected with the bottom of lifter plate 223 through this guide holder 224, and the input of lift cylinder 222 is connected with the output of central control system 4;
Above-mentioned carpet mould 23 comprises punch 231, material pressing device 232(is referring to Fig. 9), described punch 231 is provided with the profile consistent with shape of product, punch 231 is provided with the vacuum forming hole being communicated with vavuum pump, this punch 231 is arranged on lifter plate 223, described material pressing device 232 comprises binder frame 2321, mandrel 2322, binder cylinder 2323, described binder frame 2321 is fixedly mounted on the bottom of mandrel 2322, the shape of the bottom shape of this binder frame 2321 and punch 231 profiles matches, the top of mandrel 2322 is connected with the external part of binder cylinder 2323, described binder cylinder 2323 is fixedly mounted on steelframe 212, the input of binder cylinder 2323 is connected with the output of central control system 4.
Above-mentioned carpet fixture and dolly assembly 24 comprise dolly panel 241, coaster body 242, carpet clamping device 243(is referring to Figure 10~Figure 12), described coaster body 242 is positioned on the chain 13 of conveying device 1, this coaster body 242 is fixedly mounted on the bottom of dolly panel 241, described carpet clamping device 243 comprises clamping cylinder 2431, long push rod 2432, push-jump 2433, horizontal compression bar 2434, described clamping cylinder 2431 is arranged on dolly panel 241 by air cylinder support 2435, the external part of clamping cylinder 2431 is connected with one end of long push rod 2432, the other end of long push rod 2432 is connected by split pin with one end of push-jump 2433, one end of the other end of push-jump 2433 and horizontal compression bar 2434 is hinged by rotational pin, the untie-sell that rotates of the other end of horizontal compression bar 2434 clamps or degree of tightness workpiece to realize.
Described central control system 4 comprises the control panel 41 with man-machine interface actions menu, position sensor 42 for detection of carpet fixture and dolly assembly position, be used for data processing and send the PLC central processing unit 43 of work order, the 44(of executing agency that is used for accepting work order is referring to Figure 13), described position sensor 42 is arranged on the guide rail corresponding with lowering or hoisting gear position, this position sensor 42 is connected with the input of PLC central processing unit 43 respectively with control panel 41, the output of PLC central processing unit 43 is connected with executing agency 44, described executing agency 44 comprises motor drive controller 441, magnetic valve 442, heating controller 443, described motor drive controller 441 respectively with the reductor of conveying device, pump the axial fan motor of wind apparatus, vaccum pump motor connects, described magnetic valve 442 is connected with the lift cylinder of lowering or hoisting gear, the clamping cylinder of the binder cylinder of carpet mould, carpet fixture and dolly assembly respectively, described heating controller is connected with baker.
The course of work of the present utility model is as follows:
Relevant parameter on the control panel of pre-set central control system, control by central control system to reductor, can be automatically and continuously by accompanying the carpet fixture of carpet material and dolly assembly, deliver to reposefully baker and heat, after heating, deliver to again vacuum suction moulding position, by central control system to lowering or hoisting gear, the control of carpet mould, make the punch of carpet mould rise to guide rail position, binder frame is depressed into into carpet material periphery on punch downwards simultaneously, central control system is controlled vavuum pump unlatching simultaneously, utilize atmospheric pressure that carpet material is attached to above punch, can carry out vacuum suction moulding, after moulding, by carpet fixture and dolly assembly, product is delivered to discharging area again, can complete the automated production of carpet moulding.

Claims (9)

1. a carpet shaping automation production system, it is characterized in that: comprise conveying device (1), vacuum suction moulding device (2), baker (3), central control system (4), described vacuum suction moulding device (2) has two covers, is arranged in respectively the two ends, left and right of baker (3); Described conveying device (1) is arranged between vacuum suction moulding device (2), baker (3), vacuum suction moulding device (2) successively; Described central control system (4) is connected with conveying device (1), vacuum suction moulding device (2), baker (3) respectively by control circuit, for respectively conveying device (1), vacuum suction moulding device (2), baker (3) being controlled.
2. carpet shaping automation production system according to claim 1, it is characterized in that: described conveying device (1) comprises a plurality of short columns (11), guide rail (12), chain (13), a plurality of drive sprocket (14) and a plurality of reductor (15), described a plurality of short column (11) fixed installation on the ground, described guide rail (12) is arranged on short column (11), chain (13) is arranged on guide rail (12), a plurality of drive sprockets (14) are positioned at the both sides of guide rail (12), and this drive sprocket (14) is meshed with chain (13); Described a plurality of reductors (15) are arranged on respectively guide rail (12) bottom corresponding with a plurality of drive sprockets (14) position, the input of this reductor (15) is connected with the output of central control system (4) by control circuit, and the output shaft of reductor (15) is connected with described drive sprocket (14).
3. carpet shaping automation production system according to claim 2, it is characterized in that: described vacuum suction moulding device (2) comprises pumps wind apparatus (21), lowering or hoisting gear (22), carpet mould (23), carpet fixture and dolly assembly (24), vavuum pump, the described wind apparatus (21) of pumping is arranged on the top of conveying device (1) by support column (25), the bottom of support column (25) is fixed on the ground of guide rail (12) both sides; Described lowering or hoisting gear (22) is fixed on the ground of guide rail (12) bottom, carpet mould (23) is arranged on lowering or hoisting gear (22), described carpet fixture and dolly assembly (24) are positioned at chain (13) above and can slidably reciprocate along chain (13), described vavuum pump is connected with carpet mould (23) by pipeline, described central control system (4) also respectively with pump wind apparatus (21), lowering or hoisting gear (22), carpet mould (23), carpet fixture and dolly assembly (24), vavuum pump is connected.
4. carpet shaping automation production system according to claim 3, it is characterized in that: the described wind apparatus (21) of pumping comprises cover plate (211), steelframe (212), aerofoil fan (213), described cover plate (211) is arranged on the surrounding outside of steelframe (212), steelframe (212) is fixed on the top of support column (25), it is upper that described aerofoil fan (213) is arranged on steelframe (212), and the input of this aerofoil fan (213) is connected with the output of central control system (4).
5. carpet shaping automation production system according to claim 4, it is characterized in that: described lowering or hoisting gear (22) comprises cylinder block (221), lift cylinder (222), lifter plate (223), described cylinder block (221) is fixed on the ground, described lift cylinder (222) is fixedly mounted on cylinder block (221), the external part of lift cylinder (222) is fixedly connected with the bottom of lifter plate (223), and the input of lift cylinder (222) is connected with the output of central control system (4).
6. carpet shaping automation production system according to claim 5, it is characterized in that: described lift cylinder (222) top is also provided with guide holder (224), the external part of lift cylinder (222) is fixedly connected with the bottom of lifter plate (223) through this guide holder (224).
7. carpet shaping automation production system according to claim 6, it is characterized in that: described carpet mould (23) comprises punch (231), material pressing device (232), described punch (231) is provided with the profile consistent with shape of product, punch (231) is provided with the vacuum forming hole being communicated with vavuum pump, this punch (231) is arranged on lifter plate (223), described material pressing device (232) comprises binder frame (2321), mandrel (2322), binder cylinder (2323), described binder frame (2321) is fixedly mounted on the bottom of mandrel (2322), the shape of the bottom shape of this binder frame (2321) and punch (231) profile matches, the top of mandrel (2322) is connected with the external part of binder cylinder (2323), described binder cylinder (2323) is fixedly mounted on steelframe (212), the input of binder cylinder (2323) is connected with the output of central control system (4).
8. carpet shaping automation production system according to claim 7, it is characterized in that: described carpet fixture and dolly assembly (24) comprise dolly panel (241), coaster body (242), carpet clamping device (243), described coaster body (242) is positioned on the chain (13) of conveying device (1), this coaster body (242) is fixedly mounted on the bottom of dolly panel (241), described carpet clamping device (243) comprises clamping cylinder (2431), long push rod (2432), push-jump (2433), horizontal compression bar (2434), described clamping cylinder (2431) is arranged on dolly panel (241) by air cylinder support (2435), the external part of clamping cylinder (2431) is connected with one end of long push rod (2432), the other end of long push rod (2432) is connected by split pin with the one end of push-jump (2433), one end of the other end of push-jump (2433) and horizontal compression bar (2434) is hinged by rotational pin, the untie-sell that rotates of the other end of horizontal compression bar (2434) clamps or degree of tightness workpiece to realize.
9. carpet shaping automation production system according to claim 8, it is characterized in that: described central control system (4) comprises the control panel (41) with man-machine interface actions menu, position sensor (42) for detection of carpet fixture and dolly assembly position, be used for data processing and send the PLC central processing unit (43) of work order, for accepting the executing agency (44) of work order, described position sensor (42) is arranged on the guide rail corresponding with lowering or hoisting gear position, this position sensor (42) is connected with the input of PLC central processing unit (43) respectively with control panel (41), the output of PLC central processing unit (43) is connected with executing agency (44), described executing agency (44) comprises motor drive controller (441), magnetic valve (442), heating controller (443), described motor drive controller (441) respectively with the reductor of conveying device, pump the axial fan motor of wind apparatus, the motor of vavuum pump connects, described magnetic valve (442) is connected with the lift cylinder of lowering or hoisting gear, the clamping cylinder of the binder cylinder of carpet mould, carpet fixture and dolly assembly respectively, described heating controller is connected with baker.
CN201320396054.5U 2013-07-04 2013-07-04 Automatic production system for forming carpets CN203391297U (en)

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Application Number Priority Date Filing Date Title
CN201320396054.5U CN203391297U (en) 2013-07-04 2013-07-04 Automatic production system for forming carpets

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Application Number Priority Date Filing Date Title
CN201320396054.5U CN203391297U (en) 2013-07-04 2013-07-04 Automatic production system for forming carpets

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Application Number Title Priority Date Filing Date
CN201320396054.5U CN203391297U (en) 2013-07-04 2013-07-04 Automatic production system for forming carpets

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103317710A (en) * 2013-07-04 2013-09-25 柳州裕信方盛汽车饰件有限公司 Automatic production system for carpet forming

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103317710A (en) * 2013-07-04 2013-09-25 柳州裕信方盛汽车饰件有限公司 Automatic production system for carpet forming

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C25 Abandonment of patent right or utility model to avoid double patenting
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Granted publication date: 20140115

Effective date of abandoning: 20151007