CN203373359U - Furnace bottom structure of blast furnace - Google Patents

Furnace bottom structure of blast furnace Download PDF

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Publication number
CN203373359U
CN203373359U CN201320282132.9U CN201320282132U CN203373359U CN 203373359 U CN203373359 U CN 203373359U CN 201320282132 U CN201320282132 U CN 201320282132U CN 203373359 U CN203373359 U CN 203373359U
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furnace
furnace bottom
shell
sealing plate
blast furnace
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刘行波
葛慧超
周强
喻道明
秦涔
方明新
李雷
董训祥
吴维双
王昆
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Wisdri Engineering and Research Incorporation Ltd
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Abstract

本实用新型公开了一种高炉的炉底结构,它包括高炉基础、炉底封板、炉壳、炉底水冷管、煤气封罩,其特征在于所述炉底封板设置在高炉基础上,炉壳固定在炉底封板上,所述煤气封罩设置在炉壳外,该煤气封罩分别与炉壳和炉底封板密封配置。本实用新型所取得的有益效果为:将炉底封板设置在高炉基础上且伸出炉壳外,炉底封板与炉壳直接焊接,焊缝在炉壳外,方便处理,在炉底封板不设灌浆孔,减少煤气漏点。

Figure 201320282132

The utility model discloses a furnace bottom structure of a blast furnace, which comprises a blast furnace foundation, a furnace bottom sealing plate, a furnace shell, a furnace bottom water cooling pipe and a gas sealing cover, and is characterized in that the furnace bottom sealing plate is arranged on the blast furnace foundation, The furnace shell is fixed on the furnace bottom sealing plate, and the gas enclosure is arranged outside the furnace shell, and the gas enclosure is sealed with the furnace shell and the furnace bottom sealing plate respectively. The beneficial effects obtained by the utility model are as follows: the furnace bottom sealing plate is arranged on the foundation of the blast furnace and extends out of the furnace shell, the furnace bottom sealing plate and the furnace shell are directly welded, and the welding seam is outside the furnace shell, which is convenient for handling. There are no grouting holes in the board to reduce gas leakage.

Figure 201320282132

Description

一种高炉的炉底结构Bottom structure of a blast furnace

技术领域 technical field

本实用新型涉及一种高炉的炉底结构。 The utility model relates to a bottom structure of a blast furnace.

背景技术 Background technique

目前,高炉的炉底封板大多设置在炉壳里面,如图1所示,炉底封板1与炉壳2用角钢8连接。在高炉基础3的上面设两圈预埋钢板10、11,预埋钢板10和预埋钢板11分别与炉壳外设置的煤气密封罩5及炉壳2焊接。为避免高炉基础3的温度过高,在炉底封板1与高炉基础3之间设有一段较高的耐热混凝土基墩6。炉底封板1通过工字钢4固定,在炉底封板1与炉底水冷管16之间填埋有高铝水泥浇注料15,在炉底水冷管的上方填埋有碳捣料17,在炉壳内设置一圈粘土砖13,粘土砖13与炉壳2之间留有一定的空隙,在该空隙处用炭素填料13填充。在粘土砖14内填埋有耐热混凝土基墩6,炉底封板1与耐热混凝土基墩6之间设置耐热混凝土二次浇灌层9,在炉底封板1上设有灌浆孔,用压力灌浆料7将炉底封板1与耐热混凝土二次浇灌层9之间填实。这种高炉基础及炉底封板区域的设计形式有效避免了高炉烘炉及投产后由于温度升高引起的炉壳上涨变形,防止炉壳开裂,并且考虑了煤气封堵措施。但是目前炉底的冷却强度足够,炉底水冷管以下温度稳定维持在40℃~60℃,基础温度不会太高;炉底封板1上需要开大量灌浆孔,施工中如果灌浆孔封堵不到位形成煤气泄露点,难以处理。另外炉底封板1与炉壳2连接的焊缝在炉内,一旦发生问题造成煤气泄漏不易处理。而且,在高炉基础3上设置的与炉壳焊接的预埋钢板11,也容易带来漏煤气的隐患,并且这样的漏点不方便后续处理。 At present, the furnace bottom sealing plate of the blast furnace is mostly arranged inside the furnace shell, as shown in FIG. 1 , the furnace bottom sealing plate 1 and the furnace shell 2 are connected by an angle steel 8 . Two circles of pre-embedded steel plates 10 and 11 are set above the blast furnace foundation 3, and the pre-embedded steel plates 10 and the pre-embedded steel plates 11 are respectively welded to the gas sealing cover 5 and the furnace shell 2 provided outside the furnace shell. In order to prevent the temperature of the blast furnace foundation 3 from being too high, a relatively high heat-resistant concrete foundation pier 6 is arranged between the furnace bottom sealing plate 1 and the blast furnace foundation 3 . The furnace bottom sealing plate 1 is fixed by I-beam 4, high alumina cement castable 15 is buried between the furnace bottom sealing plate 1 and the furnace bottom water cooling pipe 16, and carbon ramming material 17 is buried above the furnace bottom water cooling pipe A circle of clay bricks 13 is arranged in the furnace shell, and there is a certain gap between the clay bricks 13 and the furnace shell 2, and the gap is filled with carbon filler 13. A heat-resistant concrete foundation pier 6 is buried in the clay brick 14, a heat-resistant concrete secondary pouring layer 9 is set between the furnace bottom sealing plate 1 and the heat-resistant concrete foundation pier 6, and a grouting hole is arranged on the furnace bottom sealing plate 1 , use the pressure grouting material 7 to fill between the furnace bottom sealing plate 1 and the heat-resistant concrete secondary pouring layer 9 . The design form of the blast furnace foundation and the furnace bottom sealing plate area effectively avoids the rising and deformation of the furnace shell caused by the temperature rise after the blast furnace is baked and put into operation, prevents the furnace shell from cracking, and considers gas sealing measures. However, the cooling strength of the furnace bottom is sufficient at present, and the temperature below the water-cooled pipe of the furnace bottom is maintained at 40°C~60°C, and the base temperature will not be too high; a large number of grouting holes need to be opened on the furnace bottom sealing plate 1, if the grouting holes are blocked during construction If it is not in place, it will form a gas leak point, which is difficult to deal with. In addition, the weld seam that the furnace bottom sealing plate 1 is connected with the furnace shell 2 is in the furnace, so it is difficult to handle gas leakage in case a problem occurs. Moreover, the pre-embedded steel plate 11 welded to the furnace shell provided on the blast furnace foundation 3 is also likely to bring hidden dangers of gas leakage, and such leakage points are inconvenient for follow-up treatment.

实用新型内容 Utility model content

本实用新型所要解决的技术问题在于针对上述现有技术中存在的技术问题提供一种减少煤气泄漏点,提高事故的可操作性的高炉。 The technical problem to be solved by the utility model is to provide a blast furnace that reduces gas leakage points and improves the operability of accidents in view of the technical problems in the above-mentioned prior art.

本实用新型所采用的技术方案为:一种高炉的炉底结构,它包括高炉基础、炉底封板、炉壳、炉底水冷管、煤气封罩,其特征在于所述炉底封板设置在高炉基础上方设置的耐热混凝土基墩上,炉壳固定在炉底封板上,所述煤气封罩设置在炉壳外,该煤气封罩分别与炉壳和炉底封板密封配置。 The technical scheme adopted by the utility model is: a furnace bottom structure of a blast furnace, which includes a blast furnace foundation, a furnace bottom sealing plate, a furnace shell, a furnace bottom water cooling pipe, and a gas sealing cover, and is characterized in that the furnace bottom sealing plate is set On the heat-resistant concrete pier set above the blast furnace foundation, the furnace shell is fixed on the furnace bottom sealing plate, and the gas cover is arranged outside the furnace shell, and the gas sealing cover is respectively sealed with the furnace shell and the furnace bottom sealing plate.

按上述技术方案,炉底水冷管设置在炉底封板的上方。 According to the above-mentioned technical scheme, the furnace bottom water cooling pipe is arranged above the furnace bottom sealing plate.

按上述技术方案,在高炉基础的侧面设置有一圈预埋钢板。 According to the above technical scheme, a circle of pre-embedded steel plates is arranged on the side of the blast furnace foundation.

按上述技术方案,所述炉底封板通过工字钢固定在高炉基础上,在工字钢之间通过耐热混凝土填充。 According to the above technical solution, the furnace bottom sealing plate is fixed on the foundation of the blast furnace through I-beams, and the space between the I-beams is filled with heat-resistant concrete.

按上述技术方案,在炉底封板与炉底水冷管之间填埋有高铝水泥浇注料,在炉壳内设置一圈粘土砖,粘土砖与炉壳之间留有一定的空隙,在该空隙处用炭素填料填充。 According to the above technical scheme, high alumina cement castables are buried between the furnace bottom sealing plate and the furnace bottom water-cooled pipe, and a circle of clay bricks is set in the furnace shell. There is a certain gap between the clay bricks and the furnace shell. The gap is filled with carbon filler.

本实用新型所取得的有益效果为: The beneficial effects obtained by the utility model are:

1、将炉底封板设置在高炉基础上且伸出炉壳外,炉底封板与炉壳直接焊接,焊缝在炉壳外,方便处理,在炉底封板不设灌浆孔,减少煤气漏点; 1. Set the furnace bottom sealing plate on the foundation of the blast furnace and extend out of the furnace shell. The furnace bottom sealing plate and the furnace shell are directly welded. The weld seam is outside the furnace shell, which is convenient for handling. There is no grouting hole in the furnace bottom sealing plate to reduce gas leak point;

2、在高炉基础的侧面设置一圈预埋钢板,一旦发生漏煤气的情况,在炉壳外面做煤气封罩与该预埋钢板焊接,作为后续发生漏煤气事故时的处理手段,进一步提高了事故发生时的可操作性; 2. A circle of pre-embedded steel plates is installed on the side of the blast furnace foundation. Once a gas leak occurs, a gas cover is made outside the furnace shell and welded to the pre-embedded steel plate as a treatment method for subsequent gas leak accidents, which further improves the Operability in the event of an accident;

3、取消了原结构中的耐热混凝土基墩,相比之前的高炉基础,进一步降低了成本。 3. The heat-resistant concrete pier in the original structure is canceled, which further reduces the cost compared with the previous blast furnace foundation.

4、炉底水冷管设置在炉底封板的上方,使炉底冷却效果好。 4. The furnace bottom water-cooling pipe is arranged above the furnace bottom sealing plate, so that the furnace bottom cooling effect is good.

附图说明 Description of drawings

图1为现有技术的高炉结构示意图。 Fig. 1 is a schematic structural diagram of a blast furnace in the prior art.

图2为本实用新型的高炉结构示意图。 Fig. 2 is a structural schematic diagram of the blast furnace of the present invention.

图中:1、炉底封板,2、炉壳,3、高炉基础,4、工字钢,5、煤气密封罩,6、耐热混凝土基墩,7、压力灌浆料,8、角钢,9、耐热混凝土二次浇灌层,10、预埋钢板,11、预埋钢板,12、预埋钢板,13、炭素填料,14、粘土砖,15、高铝水泥浇注料,16、炉底水冷管,17、碳捣料、18、耐热混凝土。 In the figure: 1. Furnace bottom sealing plate, 2. Furnace shell, 3. Blast furnace foundation, 4. I-beam, 5. Gas sealing cover, 6. Heat-resistant concrete foundation pier, 7. Pressure grouting material, 8. Angle steel, 9. Heat-resistant concrete secondary pouring layer, 10. Embedded steel plate, 11. Embedded steel plate, 12. Embedded steel plate, 13. Carbon filler, 14. Clay brick, 15. High alumina cement castable, 16. Furnace bottom Water-cooled pipe, 17, carbon ramming material, 18, heat-resistant concrete.

具体实施方式 Detailed ways

下面结合附图对本实用新型作进一步说明。 Below in conjunction with accompanying drawing, the utility model is further described.

如图2所示,本实施例提供了一种高炉的炉底结构,它包括高炉基础3、炉底封板1、炉壳2、煤气封罩5,炉底封板1通过工字钢4固定在高炉基础3上,在工字钢4之间通过耐热混凝土18填充。炉壳2焊接在炉底封板1上,且炉底封板1伸出炉壳外,煤气封罩5设置在炉壳外,该煤气封罩5分别与炉壳2和炉底封板1密封焊接。本实用新型将炉底封板设置在高炉基础上且伸出炉壳外,炉底封板与炉壳直接焊接,焊缝在炉外,方便处理。 As shown in Figure 2, this embodiment provides a furnace bottom structure of a blast furnace, which includes a blast furnace foundation 3, a furnace bottom sealing plate 1, a furnace shell 2, and a gas enclosure 5, and the furnace bottom sealing plate 1 passes through the I-beam 4 It is fixed on the blast furnace foundation 3 and filled with heat-resistant concrete 18 between the I-beams 4 . The furnace shell 2 is welded on the furnace bottom sealing plate 1, and the furnace bottom sealing plate 1 extends out of the furnace shell, and the gas sealing cover 5 is arranged outside the furnace shell, and the gas sealing cover 5 is sealed with the furnace shell 2 and the furnace bottom sealing plate 1 respectively welding. In the utility model, the furnace bottom sealing plate is arranged on the foundation of the blast furnace and extends out of the furnace shell. The furnace bottom sealing plate and the furnace shell are directly welded, and the welding seam is outside the furnace, which is convenient for handling.

由于炉底水冷管设置在炉底封板上面,炉底冷却强度足够,炉底水冷管以下温度稳定维持在40℃~60℃,本实用新型取消了耐热混凝土基墩及压力罐浆料层,炉底封板不设灌浆孔,炉底封板尽量大块拼装,以减少焊缝数量,减少煤气漏点。在炉底封板1与炉底水冷管16之间采用高铝水泥浇注料15,为方便施工,在炉壳2内设置一圈粘土砖14,粘土砖14与炉壳2之间留有一定的空隙,用炭素填料13填充。该高炉相对原来的技术,降低了成本。 Since the furnace bottom water-cooling pipe is arranged on the furnace bottom sealing plate, the cooling strength of the furnace bottom is sufficient, and the temperature below the furnace bottom water-cooling pipe is stably maintained at 40°C~60°C. The utility model cancels the heat-resistant concrete foundation pier and the pressure tank slurry layer , There is no grouting hole on the furnace bottom sealing plate, and the furnace bottom sealing plate should be assembled in large pieces as much as possible to reduce the number of welds and gas leakage points. A high alumina cement castable 15 is used between the furnace bottom sealing plate 1 and the furnace bottom water-cooled pipe 16. For the convenience of construction, a circle of clay bricks 14 is arranged in the furnace shell 2, and a certain space is left between the clay bricks 14 and the furnace shell 2. The voids are filled with carbon filler 13. Compared with the original technology, the blast furnace reduces the cost.

本实施例中,在高炉基础的侧面设置有一圈高约150mm~200mm的预埋钢板12,该预埋钢板为以后备用,一旦发生漏煤气的情况,在炉壳外面做煤气封罩与该预埋钢板12焊接,作为后续发生漏煤气事故时的处理手段。 In this embodiment, a ring of pre-embedded steel plates 12 with a height of about 150 mm to 200 mm is arranged on the side of the blast furnace foundation. The buried steel plate 12 is welded as a treatment means when a gas leakage accident occurs in the follow-up.

Claims (5)

1. the bottom construction of a blast furnace, it comprises blast furnace foundation, furnace bottom shrouding, furnace shell, furnace bottom water cooling tube, coal gas sealing cover, it is characterized in that described furnace bottom shrouding is fixedly installed on blast furnace foundation, furnace shell is fixed on the furnace bottom shrouding, and the furnace bottom shrouding stretches out outside furnace shell, described coal gas sealing cover is arranged on outside furnace shell, this coal gas sealing cover respectively with furnace shell and furnace bottom shrouding seal arrangement.
2. the bottom construction of a kind of blast furnace according to claim 1, is characterized in that the furnace bottom water cooling tube is arranged on the top of furnace bottom shrouding.
3. the bottom construction of a kind of blast furnace according to claim 1, is characterized in that being provided with in the side of blast furnace foundation a circle pre-embedded steel slab.
4. the bottom construction of a kind of blast furnace according to claim 1 and 2, is characterized in that described furnace bottom shrouding is fixed on blast furnace foundation by joist steel, fills by heat resistance concrete between joist steel.
5. the bottom construction of a kind of blast furnace according to claim 1 and 2, it is characterized in that burying the high-alumina cement mould material underground between furnace bottom shrouding and furnace bottom water cooling tube, one circle clay brick is set in furnace shell, leaves certain ,Gai gap, space between clay brick and furnace shell and fill with charcoal element filler.
CN201320282132.9U 2013-05-22 2013-05-22 Furnace bottom structure of blast furnace Expired - Fee Related CN203373359U (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104313217A (en) * 2014-11-26 2015-01-28 中冶华天工程技术有限公司 Blast furnace bottom
CN104988260A (en) * 2015-07-13 2015-10-21 山东钢铁股份有限公司 A method for sealing gas leakage of furnace foundation of blast furnace
CN105063263A (en) * 2015-08-28 2015-11-18 江苏沙钢集团有限公司 Blast furnace bottom sealing structure
CN105238896A (en) * 2015-11-10 2016-01-13 马鞍山钢铁股份有限公司 Pressing system restraining blast furnace hearth plate from warping upwards and application thereof
CN105238895A (en) * 2015-11-10 2016-01-13 马鞍山钢铁股份有限公司 Hearth plate protection system for blast furnace
CN109457074A (en) * 2018-12-23 2019-03-12 济南荣庆节能技术有限公司 Blast Furnace Bottom pressure resistance design scheme
CN109852751A (en) * 2019-04-15 2019-06-07 北京瑞普同创科技发展有限公司 A kind of blast-furance cement foundation pier blowby coal gas defect administering method
CN114292977A (en) * 2021-12-30 2022-04-08 张家港宏昌钢板有限公司 Sealing structure and sealing method for preventing gas leakage at bottom of blast furnace
CN114774607A (en) * 2022-04-24 2022-07-22 北京首钢建设集团有限公司 Hot blast stove bottom structure and welding method thereof

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104313217B (en) * 2014-11-26 2016-09-28 中冶华天工程技术有限公司 Blast furnace bottom
CN104313217A (en) * 2014-11-26 2015-01-28 中冶华天工程技术有限公司 Blast furnace bottom
CN104988260A (en) * 2015-07-13 2015-10-21 山东钢铁股份有限公司 A method for sealing gas leakage of furnace foundation of blast furnace
CN105063263A (en) * 2015-08-28 2015-11-18 江苏沙钢集团有限公司 Blast furnace bottom sealing structure
CN105238896B (en) * 2015-11-10 2017-04-26 马鞍山钢铁股份有限公司 Pressing system restraining blast furnace hearth plate from warping upwards and application thereof
CN105238895A (en) * 2015-11-10 2016-01-13 马鞍山钢铁股份有限公司 Hearth plate protection system for blast furnace
CN105238896A (en) * 2015-11-10 2016-01-13 马鞍山钢铁股份有限公司 Pressing system restraining blast furnace hearth plate from warping upwards and application thereof
CN105238895B (en) * 2015-11-10 2017-04-26 马鞍山钢铁股份有限公司 Hearth plate protection system for blast furnace
CN109457074A (en) * 2018-12-23 2019-03-12 济南荣庆节能技术有限公司 Blast Furnace Bottom pressure resistance design scheme
CN109457074B (en) * 2018-12-23 2020-09-11 济南荣庆节能技术有限公司 Blast furnace bottom pressure-resistant design scheme
CN109852751A (en) * 2019-04-15 2019-06-07 北京瑞普同创科技发展有限公司 A kind of blast-furance cement foundation pier blowby coal gas defect administering method
CN114292977A (en) * 2021-12-30 2022-04-08 张家港宏昌钢板有限公司 Sealing structure and sealing method for preventing gas leakage at bottom of blast furnace
CN114774607A (en) * 2022-04-24 2022-07-22 北京首钢建设集团有限公司 Hot blast stove bottom structure and welding method thereof
CN114774607B (en) * 2022-04-24 2023-09-15 北京首钢建设集团有限公司 Furnace bottom structure of hot blast furnace and welding method thereof

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