CN203369346U - Roller wheel extrusion type tea leaf-stalk separation machine - Google Patents
Roller wheel extrusion type tea leaf-stalk separation machine Download PDFInfo
- Publication number
- CN203369346U CN203369346U CN201320446622.8U CN201320446622U CN203369346U CN 203369346 U CN203369346 U CN 203369346U CN 201320446622 U CN201320446622 U CN 201320446622U CN 203369346 U CN203369346 U CN 203369346U
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- roller
- return idler
- roller wheel
- tea
- squash type
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Abstract
The utility model discloses a roller wheel extrusion type tea leaf-stalk separation machine which comprises a drive roller wheel (1), a driven roller wheel (2), a feeding hopper (4), a receiving device (5), guide rails (3), a transverse air pipe (9), a machine frame working table (11) and a controller, wherein the drive roller wheel (1) and the driven roller wheel (2) are mounted on the machine frame working table in parallel; the arc surfaces of the two roller wheels are very close to each other; the drive roller wheel (1) is mounted and fixed on a working surface through a bearing and a bearing seat; the driven roller wheel (2) as well as the bearing and the bearing seat are mounted on the guide rails vertical to the shaft diameter of the driven roller wheel; the guide rails are mounted and fixed on the machine frame working table; the feeding hopper (4) is fixedly mounted above a position between the two roller wheels; a hopper hole is aligned to a gap between the two roller wheels; the receiving device (5) is mounted below the position between the two roller wheels. The tea leaf-stalk separation machine is good in coarse tea processing quality, high in production efficiency and suitable for leaf-stalk separation in the process of refining bagged teas.
Description
technical field
The utility model relates to a kind of roller squash type tealeaves leaf stalk seperator, belongs to the bag tea technical field of processing equipment.
background technology
China is the cradle of tea, is to find the earliest and utilize in the world the country of tea, and the history of several thousand is arranged.
In tealeaves, contain Tea Polyphenols with cancer suppressing action, can hypoglycemic tea polysaccharide, make the caffeine of central nervous excitation, and the nutriment such as several amino acids, vitamin; Therefore, the more and more first-selections that become people's daily beverage of tea.
Tea can be divided into bag tea and loose tea from packing.Bag tea generally only brews once, because the tealeaves of bag tea is rubbed by cutting when processing and manufacturing, has fully destroyed leaf cell, and grain shape is smaller, and the nutriment process immersion for the first time of 3-5 minute in tealeaves, just have 80%-90% and separate out.Add every bag of bag tea packing separately, take out a bag to other tealeaves without any obstruction, and the every taking-up of loose tea is once, tealeaves will oxidation once, reduced the local flavor of tealeaves.So bag tea can often be used as by people the drink taken in guests.
After fresh tea leaf processing after gathering, could form there is certain color, the dry tea of shape feature (first tea making), bag tea adds man-hour, first tea making after drying must be cut and rubbed processing, will be with stalk tealeaves to prescind and smash the separation of leaf stalk, be removed tea stalks wherein, then therefrom sieve out the broken blade that meets the tea in bag granularity requirements, just can be used for packing, therefore, cutting of first tea making rubbed treatment process and gone to obstruct the critical process that operation is bag tea processing.
Existing bag tea adds man-hour, adopt traditional peeler to be cut and rub processing band stalk tealeaves, efficiency is lower, and cutting to rub after processing also needs to choose tea stalk in artificial tealeaves leaf from smashing, stalk heap, both affected manufacturing schedule, increase again the people and contacted with the direct of tealeaves semi-products, increased the possibility that tealeaves pollutes.
Summary of the invention
The purpose of this utility model is, the problem existed in manufacturing process according to existing bag tea, a kind of roller squash type of this practical proposition tealeaves leaf stalk seperator.
The technical solution of the utility model is that it is broken that the utility model adopts the squeezing action between two rollers that dried just tea making is rubbed to press-powder, then obstructed leaf and separate.
A kind of roller squash type of the utility model tealeaves leaf stalk seperator is by active roller, return idler, feed hopper, material-receiving device, and laterally airduct, guide rail, frame workbench and controller form.Active roller and return idler are arranged on the frame workbench side by side, and the arc surface of two rollers leans on very closely; Active roller by motor by the gearbox driven rotary directly is fixed on the frame working face.Return idler by guide rails assembling on the frame work top; Be that return idler and bearing thereof are arranged on the guide rail vertical with the return idler diameter of axle with bearing block, guide rails assembling is fixed on the frame workbench; The return idler be arranged on bearing block can move in the horizontal direction, to regulate two gaps between roller.Feed hopper is fixedly mounted on two tops between roller, and hopper port is aimed at the gap between two rollers; It is vertical with the roller axis that laterally airduct is arranged on the roller below, approaches two and roll the horizontal level in gap.Material-receiving device is arranged on and is fixed on two belows between roller.
The utility model active roller and the return idler arc surface between gap be 1～10mm.
For intensity and the elasticity that guarantees the existing excellence of roller surface, nontoxic again, and there is very strong non-oxidizability and stability, active roller of the present utility model and return idler surface adopt silastic material.
The utility model middle controller is for controlling the switch of return idler and the motor that move horizontally and drive active roller of bearing block on guide rail thereof.
Operation principle of the present utility model is, it is suitable that gap adjustment between two rollers is arrived, open motor, motor drives active roller and does counterclockwise rotation after decelerator slows down, the just hopper port of the feed hopper of tea making leaf is housed and opens, first tea making leaf drops between two rollers, and the active roller of rotation presses to return idler by first tea making leaf, return idler, under the effect of tealeaves frictional force, is made the direction rotation contrary with active roller; Falling into two tealeaves between roller allows effect be subject to basically identical extruding force because of the bullet of two roller surface silastic materials, become more crisp lighter because the dehydration of the dry rear blade part of just tea making, and tea stalks because of have in more wood fibre and relatively thick, dry run dehydration less still have certain toughness and proportion heavier, therefore at the squeezing action lower blade of two rollers, partly be easy to squeezed broken and split away off from tea stalks.Rubbed broken tealeaves leaf, the stalk in the material-receiving device process of turning below being located between two rollers, with leaf, stalk, dropping under the comprehensive function of the vertical beam wind of direction and gravity, the broken blade-section that proportion is less will fall material-receiving device away from the beam wind importer to a side, and proportion and volume all larger tea stalk part will fall material-receiving device from the beam wind importer to nearly side, thereby realize that the leaf stalk separates.If the tealeaves be detained on two rollers is too much, can regulate the horizontal level of return idler by controller, the return idler that is arranged on bearing block is moved on guide rail, till reaching the needed appropriate clearance of user.
The beneficial effects of the utility model are, just the tea making leaf quality is good for the utility model roller squash type tealeaves leaf stalk separator for processing, and production efficiency is high, and, without manually picking up stalk, have reduced the possibility that tealeaves pollutes, and are applicable to the leaf stalk of bag tea when refining and separate.
The accompanying drawing explanation
Fig. 1 is the utility model structural representation;
Wherein, the 1st, active roller; The 2nd, return idler; The 3rd, guide rail; The 4th, feed hopper; The 5th, material-receiving device; The 6th, first tea making leaf; The 7th, tea stalk; The 8th, the broken leaf of tea; The 9th, Transverse is to airduct; The 10th, wind (air); The 11st, the frame workbench.
The specific embodiment
The specific embodiment of the present utility model as shown in Figure 1.
A kind of roller squash type of the present embodiment tealeaves leaf stalk seperator is comprised of active roller 1, return idler 2, feed hopper 4, guide rail 3, horizontal airduct 9, material-receiving device 5, frame workbench 11 and controller.Active roller 1 and return idler 2 are arranged on same working face side by side, and the arc surface of two rollers leans on very closely, and distance is 1-10mm; Active roller 1 is fixed on frame workbench 11, by motor, by gearbox, drives the active roller rotation.Return idler 2 and bearing thereof are arranged on the guide rail vertical with the return idler diameter of axle 3 with bearing block, guide rail 3 is fixed on the frame workbench, the return idler be arranged on bearing block can move as horizontal direction on guide rail 3, to regulate two gaps between roller; Feed hopper 4 is fixedly mounted on two tops between roller, and hopper port is aimed at the gap between two rollers.Laterally airduct 9 is horizontally disposed with on frame, and below gap between two rollers, the beam wind 10 blown out from horizontal airduct 9 should be vertical with the axial direction with two rollers.Material-receiving device 5 is placed on leaf stalk seperator below, with two rollers and the beam wind mouth of pipe, certain vertical range is arranged, with necessity distance that guarantees that leaf, stalk separate.
Claims (5)
1. a roller squash type tealeaves leaf obstructs seperator, it is characterized in that, described seperator is comprised of active roller, return idler (2), feed hopper (4), guide rail (3), horizontal airduct (9), material-receiving device (5), frame workbench (11) and controller; It is upper that active roller (1) and return idler (2) are arranged on frame workbench (11) side by side, and the arc surface of two rollers leans on very closely; Active roller (1) by motor by the gearbox driven rotary directly is fixed on frame working face (11); Return idler (2) by guide rails assembling on frame workbench (11) face; Feed hopper (4) is fixedly mounted on two tops between roller, and hopper port is aimed at the gap between two rollers; Material-receiving device is arranged on and is fixed on two belows between roller; It is vertical with the roller axis that laterally airduct (9) is arranged on the roller below, approaches the horizontal level in two roller gaps.
2. a kind of roller squash type tealeaves leaf stalk seperator according to claim 1, is characterized in that, described return idler and bearing thereof are arranged on the guide rail vertical with the return idler diameter of axle with bearing block, and guide rails assembling is fixed on the frame workbench; The return idler be arranged on bearing block can move in the horizontal direction, to regulate two gaps between roller.
3. a kind of roller squash type tealeaves leaf stalk seperator according to claim 1, is characterized in that, described return idler (2) and bearing block thereof move as horizontal direction under the control of controller on guide rail.
4. a kind of roller squash type tealeaves leaf stalk seperator according to claim 1, is characterized in that, described active roller and return idler surface adopt silastic material.
5. a kind of roller squash type tealeaves leaf stalk seperator according to claim 1, is characterized in that, the gap between described active roller (1) and return idler (2) arc surface is 1-15mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320446622.8U CN203369346U (en) | 2013-07-25 | 2013-07-25 | Roller wheel extrusion type tea leaf-stalk separation machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320446622.8U CN203369346U (en) | 2013-07-25 | 2013-07-25 | Roller wheel extrusion type tea leaf-stalk separation machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203369346U true CN203369346U (en) | 2014-01-01 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320446622.8U Expired - Fee Related CN203369346U (en) | 2013-07-25 | 2013-07-25 | Roller wheel extrusion type tea leaf-stalk separation machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203369346U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105053297A (en) * | 2015-08-31 | 2015-11-18 | 浙江珠峰机械有限公司 | A tea-leaf and tea-stalk separator |
| CN106962517A (en) * | 2017-04-28 | 2017-07-21 | 安徽捷迅光电技术有限公司 | A kind of roller fannings device |
| CN108861497A (en) * | 2018-05-22 | 2018-11-23 | 安徽捷迅光电技术有限公司 | A kind of tooth cuts conveying mechanism |
| CN112547472A (en) * | 2020-11-23 | 2021-03-26 | 浙江德清县双丰茶业有限公司 | Gap type tea stalk sorting machine |
-
2013
- 2013-07-25 CN CN201320446622.8U patent/CN203369346U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105053297A (en) * | 2015-08-31 | 2015-11-18 | 浙江珠峰机械有限公司 | A tea-leaf and tea-stalk separator |
| CN106962517A (en) * | 2017-04-28 | 2017-07-21 | 安徽捷迅光电技术有限公司 | A kind of roller fannings device |
| CN108861497A (en) * | 2018-05-22 | 2018-11-23 | 安徽捷迅光电技术有限公司 | A kind of tooth cuts conveying mechanism |
| CN112547472A (en) * | 2020-11-23 | 2021-03-26 | 浙江德清县双丰茶业有限公司 | Gap type tea stalk sorting machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: JIANGXI KEYI TEA INDUSTRY CO., LTD. Free format text: FORMER OWNER: JIANGXI LONGTIAN TEA CO.,LTD. Effective date: 20150701 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20150701 Address after: 334400 Jiangxi city of Shangrao province Yiyang County South Road No. 175 Xuguang Industrial Park Patentee after: JIANGXI KEYI TEA INDUSTRY CO., LTD. Address before: 334400 Jiangxi city of Shangrao province Yiyang County South Road No. 175 Xuguang Industrial Park Patentee before: Jiangxi Longtian Tea Industry Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140101 Termination date: 20170725 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |