The utility model content
The utility model provides high-precision vertical table base hydrostatic seal structure, its objective is the supporting precision that improves workbench.
To achieve these goals, the technical scheme that the utility model is taked is:
The high-precision vertical workbench that the utility model provides, comprise base, be arranged on the workbench on base, driving wheel and the driven pulley of external toothing mutually, described driven pulley is located at the below of described workbench, and described driven pulley coaxially is fixedly connected with described workbench;
Described base is provided with the circular bosses raised up, and described driven pulley is set with on described circular bosses by circular hole, and forms matched in clearance; Be provided with the circumference static-pressure oil chamber between the surface that described circular bosses coordinates with described driven pulley.
The shallow annular groove is set on the outer round surface of described circular bosses, and the bore area of described shallow annular groove and driven pulley forms described circumference static-pressure oil chamber; Described base is provided with oil duct, and described circumference static-pressure oil chamber is communicated with the workbench hydraulic system.
Dome external diameter and driven pulley endoporus leave certain interval, by design, get gap width.
On the shoulder horizontal plane of the base at described circular bosses place, establish fan-shaped static pressure back-up block; The lower surface of described driven pulley contacts with described fan-shaped static pressure back-up block; Between the lower surface of described driven pulley and fan-shaped static pressure back-up block one side upward, be provided with the static thrust pumping cavity.
Described fan-shaped static pressure back-up block one side upward is provided with fan-shaped shallow grooves, and the lower surface of described fan-shaped shallow grooves and described driven pulley forms described static thrust pumping cavity; Described base and described fan-shaped static pressure back-up block are provided with oil duct, and described circumference static-pressure oil chamber is communicated with the workbench hydraulic system.
Fan-shaped static pressure back-up block matched in clearance on shoulder face on the lower surface of described driven pulley and described base, get gap width by design.
The upper surface of described circular bosses is provided with pressure rings, and described pressure rings and circular bosses are fastenedly connected; The external diameter of described pressure rings is greater than described circular bosses;
The upper and lower end face of described driven pulley, with lower surface and the fan-shaped static pressure back-up block one side upward of described pressure rings, form matched in clearance;
Be provided with and press down static-pressure oil chamber between described pressure rings and described driven pulley matching surface.
The driven pulley upper surface forms matched in clearance with the pressure rings lower surface be screwed in the base upper surface, by design, gets gap width,
Described pressure rings one side down, be provided with circular-arc shallow grooves; Described circular-arc shallow grooves and the upper surface of driven pulley form the described static-pressure oil chamber that presses down; Described base and described pressure rings are provided with oil duct, and the described static-pressure oil chamber that presses down is communicated with the workbench hydraulic system.
The end face of described base is provided with raising up of annular, and the external diameter that the raising up of described annular radially is greater than fan-shaped hydrostatic support piece is also coaxial; The lower surface of described driven pulley is provided with the groove that matches with this convex shape; Described projection and groove form hermetically-sealed construction.
The lower surface of described workbench and the upper surface of described driven pulley adopt the seam fit structure; Described seam is annular, and with workbench, coaxial and diameter is greater than the external diameter of described pressure rings to this seam.
Described workbench hydraulic system provides the pressure oil of constant flow.
The utility model adopts technique scheme, and workbench has formed the closed type static pressure supporting of high rigidity, high resistance heeling moment under effect upper and lower and radially hydrostatic support power; Because driven pulley is axially, radially all move under the supporting in the high pressure oil film, there is high, the high rigidity of rotating accuracy, high vibration resistance, anti-heeling moment is strong, simple in structure and staring torque is little; Fan-shaped hydrostatic support piece adopts sector structure, on an anchor ring, a plurality of secter pats can be installed, and forms the heavy wool chamber and supports, and has greatly improved the ability of the anti-disturbing moment of hydrostatic support, has reduced difficulty of processing simultaneously; Pressure rings is opened static-pressure oil chamber on annulus, has facilitated installation and the gap adjustment of closed hydrostatic slideway; The utility model is specially adapted to vertical working main shaft and the rotary table of high-precision vertical lathe, vertical grinder and gear hobbing gear grinding machines, and its precision order of magnitude, within the some thousandths of millimeter, can meet the needs of the industry developments such as Aeronautics and Astronautics, wind-powered electricity generation.
The specific embodiment
Below contrast accompanying drawing, by the description to embodiment, the specific embodiment of the present utility model is described in further detail, to help those skilled in the art, inventive concept of the present utility model, technical scheme are had to more complete, accurate and deep understanding.
Structure of the present utility model as expressed as Fig. 1 is a kind of high precision constant current enclosed pitot-static pressure vertical working platform bottom surface hydrostatic seal structure.Described vertical working platform comprises base 5, is arranged on the workbench 1 on base 5, driving wheel 4 and the driven pulley 3 of external toothing mutually, and described driven pulley 3 is located at the below of described workbench 1, and described driven pulley 3 coaxially is fixedly connected with described workbench 1.
Workbench 1 adopts high-strength screw 2 and driven pulley 3 to be fastenedly connected at its lower surface, by intermeshing driving wheel 4, drives its rotation, the main motion of the platform 1 of finishing the work, and clamping workpiece on workbench, realize the machining to workpiece.
In order to solve the problem that prior art exists and to overcome its defect, realize improving the goal of the invention of the supporting precision of workbench, the technical scheme that the utility model is taked is:
As shown in Figure 1:
High-precision vertical workbench of the present utility model, its base 5 is provided with the circular bosses 11 raised up, and described driven pulley 3 is set with on described circular bosses 11 by circular hole, and forms matched in clearance; Be provided with circumference static-pressure oil chamber 6 between the surface that described circular bosses 11 coordinates with described driven pulley 3.
As shown in Figure 4, the shallow annular groove is set on the outer round surface of described circular bosses 11, the bore area of described shallow annular groove and driven pulley 3 forms described circumference static-pressure oil chamber 6; Described base 5 is provided with oil duct, and described circumference static-pressure oil chamber 6 is communicated with the workbench hydraulic system.
Driven pulley 3 is sleeved on the circular bosses 11 of base 5, has circumference static-pressure oil chamber 6 on the external peripheral surface of circular bosses 11, and the endoporus of the external diameter of dome platform 11 and driven pulley 3 leaves certain interval, and gets gap width by design.
The pressure oil of the constant flow provided when the workbench hydraulic system is by the fuel feed hole of base 5 bottom surfaces, just formed one deck high pressure oil film while entering circumference static-pressure oil chamber 6, by the effect of pressure oil, driven pulley 3 is suspended diametrically, formed high-intensity radially hydrostatic support.
As shown in Figure 2:
On the shoulder horizontal plane of the base 5 at described circular bosses 11 places, establish fan-shaped static pressure back-up block 7; The lower surface of described driven pulley 3 contacts with described fan-shaped static pressure back-up block 7; Between the lower surface of described driven pulley 3 and fan-shaped static pressure back-up block 7 one side upward, be provided with static thrust pumping cavity 8.
As shown in Figure 4, described fan-shaped static pressure back-up block 7 one side upward is provided with fan-shaped shallow grooves, and the lower surface of described fan-shaped shallow grooves and described driven pulley 3 forms described static thrust pumping cavity 8; Described base 5 and described fan-shaped static pressure back-up block 7 are provided with oil duct, and described circumference static-pressure oil chamber 6 is communicated with the workbench hydraulic system.
Fan-shaped static pressure back-up block 7 matched in clearance on shoulder face on the lower surface of described driven pulley 3 and described base 5, get gap width by design.
When the fuel feed hole when the pressure oil of the constant flow that the workbench hydraulic system provides by base 5 enters the static thrust pumping cavity 8 on fan-shaped static pressure back-up block 7, under the effect of pressure oil, driven pulley 3 upwards suspends, and forms high strength axial thrust hydrostatic support.
Fan-shaped static pressure back-up block 7 adopts sector structure, on an anchor ring, a plurality of secter pats can be installed, and forms the heavy wool chamber and supports, and has greatly improved the ability of the anti-disturbing moment of hydrostatic support, simplifies simultaneously and facilitate its processing technology, reduces difficulty of processing.
As shown in Figure 3:
The upper surface of described circular bosses 11 is provided with pressure rings 9, and described pressure rings 9 is fastenedly connected with circular bosses 11; The external diameter of described pressure rings 9 is greater than described circular bosses 11;
The upper and lower end face of described driven pulley 3, with lower surface and fan-shaped static pressure back-up block 7 one side upward of described pressure rings 9, form matched in clearance;
Be provided with and press down static-pressure oil chamber 10 between described pressure rings 9 and described driven pulley 3 matching surfaces.
As shown in Figure 5, described pressure rings 9 one side down, be provided with circular-arc shallow grooves; Described circular-arc shallow grooves and the upper surface of driven pulley 3 form the described static-pressure oil chamber 10 that presses down; Described base 5 and described pressure rings 9 are provided with oil duct, and the described static-pressure oil chamber 10 that presses down is communicated with the workbench hydraulic system.
The upper surface of driven pulley 3 forms matched in clearance with the lower surface that is screwed the pressure rings 9 on base 5 upper surfaces, and gets gap width by design.
Be arranged on the pressure rings 9 of annular pressing down static-pressure oil chamber 10, facilitated installation and the gap adjustment of closed hydrostatic slideway.
The pressure oil of the constant flow provided when the workbench hydraulic system is by fuel feed hole, enter on pressure rings 9 press down static-pressure oil chamber 10 time, due to the effect of pressure oil, driven pulley 3 has been subject to the static pressure support force pressed down, and forms the hydrostatic support that high strength axially presses down.
In sum, work spindle and the workbench of the vertical machine that the above-mentioned constant current enclosed pitot-static pressure that the utility model provides supports, be specially adapted to high rotating accuracy, high vibration resistance, anti-heeling moment is strong, staring torque is little, and simple in structure high-precision vertical lathe, vertical grinder and gear hobbing, working-spindle and the rotary table of grinding machine bed.Its precision order of magnitude, within the some thousandths of millimeter, can meet the needs of the industry developments such as Aeronautics and Astronautics, wind-powered electricity generation.
The inner hole sleeve of driven pulley 3, on the oil pocket dome of base 5, forms the radially matched in clearance of hydrostatic bearing; The lower surface of driven pulley 3 and base 5 dome circular bead surface oil pocket fan pieces form the matched in clearance of axial thrust hydrostatic support; The upper surface of driven pulley 3 and the oil pocket pressure rings that is fixed in base 5 dome upper surfaces form the matched in clearance of axial thrust hydrostatic support.
Now, the upper and lower end face of driven pulley 3 and endoporus are all in hydrostatic support, and it has formed high rigidity under effect upper and lower and radially hydrostatic support power, the enclosed pitot-static pressure supporting of high resistance heeling moment.Because driven pulley 3 is all to turn round under the bearing state in the high pressure oil film at axial-radial, had advantages of that the high vibration resistance of high rigidity and the little rotating accuracy of staring torque are high, be specially adapted to high accuracy, to resistance to shock and anti-heeling moment, require high grinding machine, lathe, gear-hobbing machine to use.
As shown in Figure 1, Figure 4 and Figure 5:
The end face of described base 5 is provided with raising up of annular, and the external diameter that the raising up of described annular radially is greater than fan-shaped hydrostatic support piece 7 is also coaxial; The lower surface of described driven pulley 3 is provided with the groove that matches with this convex shape; Described projection and groove form hermetically-sealed construction.
Said structure, guarantee can not leak into job site from workbench from the pressure oil of fan-shaped hydrostatic support piece 7 and 6 leakages of circumference static-pressure oil chamber.
As shown in Figure 1, Figure 4 and Figure 5:
The upper surface of the lower surface of described workbench 1 and described driven pulley 3 adopts the seam fit structure; Described seam is annular, and with workbench, coaxial and diameter is greater than the external diameter of described pressure rings 9 to this seam.
Said structure, guarantee the pressure oil leaked from pressing down static-pressure oil chamber 10 and circumference static-pressure oil chamber 6, can not leak into job site from workbench.
Because the utility model has only formed a set of rotary table by five large parts, take full advantage of the advanced feature of static pressure technology, greatly simplify the structure and assembly technology.Its concrete matching requirements are as follows:
1, load onto fan-shaped static pressure back-up block 7 on the shoulder face of base 5, and, with after screw fastening, repair the upper surface of scraping fan-shaped static pressure back-up block 7, guarantee that its flatness error is less than 0.01mm;
2, driven pulley 3 is enclosed within on the circular bosses 11 of base 5, and makes its lower surface and the 7 upper surface laminatings of fan-shaped static pressure back-up block, measures the upper surface of driven pulley 3 and the distance of base 5 end faces, makes it equal the static pressure oil clearance of twice; If undesirable, end face that can scraping base 5, until qualified;
3, workbench 1 is installed in the seam of driven pulley 3, and be fastenedly connected with high-strength screw 2 and driven pulley 3, completed the assembling of static pressure rotary worktable;
4, a whole set of rotary table assembled is put on the lathe bed of lathe, itself and driving wheel 4 is meshed, and use bolted, load onto the static pressure oil circuit, can come into operation.
The above is exemplarily described the utility model by reference to the accompanying drawings; obviously the utility model specific implementation is not subject to the restrictions described above; as long as adopted the improvement of the various unsubstantialities that method of the present utility model design and technical scheme carry out; or without improving, design of the present utility model and technical scheme are directly applied to other occasion, all within protection domain of the present utility model.