The Water-hammer type pipe dredging machine
Technical field
The utility model relates to the pipe dredging technical field, especially relates to a kind of Water-hammer type pipe dredging machine.
Background technology
China's building field starting is late, develop unbalanced, so the house that major part designs in the early days of foundation and municipal drainage system are not suitable for the state of development of high speed at present comparatively speaking, most of municipal pipeline all the real situation that is blocked can occur, resident's life and Urban Waterlogging have been had a strong impact on, also normal some social concerns that cause.And along with the expansion of scale of urbanization and people to urban water consumption, by the significantly demand of water quality, the municipal drainage amount is also increasing, the municipal drainage pipeline caliber also significantly increases thereupon, at present China's municipal drainage pipeline caliber major part reached several meters big, large-caliber sewage conduit desilting work is also day by day heavy.The pipeline sludge impurity problem of clearing up effectively and timely directly has influence on service life and the comprehensive benefit of pipeline, the normal operation of Municipal system is had an immense impact on, even the safety of the whole municipal systems of entail dangers to; Removing timely and effectively ducted shoal materials is maintenance municipal pipeline system, maintains the important channel of the normal operation of municipal systems.The drainage pipeline desilting is all to endeavour the difficult problem solved in a current international coverage, the municipal systems in many cities, the whole world is because Sedimentation Problems can not get effectively solving to cause finally to scrap or be about to scrapping, and has a strong impact on the city normal operation because repair that difficulty is large, expense is high; The current big and medium-sized cities of China, be faced with too silt and dredge the silt problem, and the flood that cause because of heavy rain in Beijing is in the recent period warned this problem and badly influenced civic normal operation life.
The Chinese patent that application number is 200920206564 discloses a kind of wastewater level control device of dredging system of sewage pipeline with large-pipe diameter, wherein mentions: main dredging method has winch desilting method, high-pressure water jet desilting method, current desilting method, traction pulling method and retains methods such as rinsing the door desilting both at home and abroad at present.These methods are to be small-caliber pipeline desilting design mostly, and some technology is not suitable for using in big-diameter pipeline, some technical operation high expensive, and, there is secondary pollution in the desilting scarce capacity and can not adapts to the limitation such as MODEL OVER COMPLEX TOPOGRAPHY.They have merits and demerits separately, and its characteristics have also limited scope and the ability of itself work.Winch desilting method is applicable to the pipeline of various calibers, but this method need to manually be gone into the well and be sent bamboo chip, the working environment of down-hole very severe brings very big inconvenience to the workman, the harm workers ' health, even endanger workman's life, and actual desilting rate is lower, less than 30%, so the method is eliminated substantially at present; High-pressure water jet desilting method is because its high-pressure water shot head be equipped with size with respect to Large Diameter Pipeline drainage pipeline section is less than normal, the high-pressure water jet produced can not stir the deposit in whole conduit section, its cost and operating cost are very high, be difficult to universal and consume a large amount of clean water in the desilting process, not meeting sustainable development idea; Water washes away the desilting method and requires pipeline itself that certain flow must be arranged, mud unsuitable too much (20% left and right), and the water of upstream can not flow away from its branch road, guarantees not make upper water to reflux simultaneously and enters nearby buildings, and the scope of application is also greatly limited; Traction pulling method first is dragged to mud impurity in cloudy well with certain instrument usually, draw out dirt by the workman from cloudy well after pulling, this cleaning dredging mode labour intensity is large, to workers ' health, can exert an influence, and environment is caused to secondary pollution, so the method is not used further to the blowdown of municipal pipeline at present substantially.
The Chinese patent that application number is 200920206564 discloses a kind of wastewater level control device of dredging system of sewage pipeline with large-pipe diameter, wherein also mention: also have in addition the desilting of thorough cut machine and the desilting of sielwolf system, wherein the desilting of thorough cut machine requires the smooth and dirt of tube wall rule can not be too many, and is difficult to operation in big-diameter pipeline; And the sielwolf desilting system is bulky and expensive, use also greatly limited.
Above these methods have deficiency separately, and all not too are applicable to large-caliber sewage conduit desilting.So be badly in need of at present a kind of simple structure, easy to operate, desilting efficiency data is high, the equipment of applied range is filled up the vacancy in this field.
The utility model content
Technical problem to be solved in the utility model is for above-mentioned deficiency of the prior art, a kind of Water-hammer type pipe dredging machine is provided, it is simple in structure, rationally novel in design, uses easy and simple to handle, capacity usage ratio is high, processing and fabricating cost and desilting expense are low, and construction noise is little, practical, result of use is good, is convenient to promote the use of.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of Water-hammer type pipe dredging machine, it is characterized in that: comprise outer tube and be sleeved on the inner tube that described outer tube is interior and be fixedly connected with described outer tube, the current acceleration mechanism that is provided with the internal diameter for dwindling described inner tube and then the current that flow into described inner tube are accelerated on the rear end inwall of described inner tube, the front end of described inner tube be positioned at described outer tube and be fixedly connected with reach described outer tube outer and with the shower nozzle of described outer tube engagement connection, described shower nozzle end is connected with Venturi tube, described Venturi tube end is connected with jet nozzle, the inside, position that described inner tube is connected with shower nozzle is provided with for controlling current generation water hammer effect and promoting pipe dredging device advances or controls the water flow control valve door mechanism that current spray from jet nozzle, described water flow control valve door mechanism comprises valve seat, the spool that is arranged on the valve opening on valve seat and matches with valve opening, described valve seat is fixedly connected on inner tube and is connected inside, position with shower nozzle, be provided with the first spool support in described inner tube, be provided with second valve core support in described shower nozzle, one side of described spool is connected with described the first spool support by the first spring, the opposite side of described spool is connected with described second valve core support by the second spring.
Above-mentioned Water-hammer type pipe dredging machine, it is characterized in that: described outer tube back-end outer cover is equipped with the buffer air bag bonding with described outer tube back-end outer wall, and the buffer air bag that is positioned at described outer tube back-end bottom is provided with the balancing weight bonding with described outer tube back-end outer wall; Being shaped as of described inner tube is cylindrical, and the integrally-built outline that described buffer air bag and described outer tube form is elliptic conic shape or the taper shape that rear end is large and front end is little; The outline of described jet nozzle is truncated cone-shaped, and the small end of described jet nozzle is connected with described Venturi tube, evenly is provided with the sieve aperture for the current ejection on the large end end face of described jet nozzle.
Above-mentioned Water-hammer type pipe dredging machine is characterized in that: between described outer tube back-end inwall and described inner tube rear end outer wall, be provided with cushion pad.
Above-mentioned Water-hammer type pipe dredging machine, it is characterized in that: the rear end of described outer tube is blind end and is provided with the inner tube connecting hole passed for inner tube, the rear end of described inner tube is provided with flange, and described inner tube is passed described inner tube connecting hole and is fixedly connected with described outer tube back-end by flange; The front end of described outer tube is blind end and is provided with the shower nozzle connecting hole passed for shower nozzle, evenly is provided with a plurality of shower nozzle gripper shoes that support described shower nozzle for pushing up card on the front inner wall of described outer tube.
Above-mentioned Water-hammer type pipe dredging machine is characterized in that: described current acceleration mechanism is the rubber ring that inner surface is inwardly protruded arc surface, and described rubber ring is bonded on the rear end inwall of described inner tube.
Above-mentioned Water-hammer type pipe dredging machine is characterized in that: described shower nozzle and the welding of described inner tube, and described Venturi tube is threaded with described shower nozzle, and described jet nozzle is threaded with described Venturi tube.
Above-mentioned Water-hammer type pipe dredging machine, it is characterized in that: described the first spool support and second valve core support all weld with described shower nozzle inwall, described the first spool support and second valve core support are the rigidity tripod, the geometric center position welding of one end of described the first spring and described the first spool support, the other end of described the first spring and the welding of described spool, the geometric center position welding of one end of described the second spring and described second valve core support, the other end of described the second spring welds with described spool.
Above-mentioned Water-hammer type pipe dredging machine is characterized in that: the outline of described shower nozzle is the taper shape that cone angle is 20 °~45 °, and the large end of described shower nozzle is fixedly connected with the front end of described inner tube, and the small end of described shower nozzle is connected with described Venturi tube.
Above-mentioned Water-hammer type pipe dredging machine is characterized in that: described spool be shaped as elliposoidal, described valve opening inner surface be shaped as the elliptic conic shape matched with described spool shape.
Above-mentioned Water-hammer type pipe dredging machine is characterized in that: described spool be shaped as truncated cone-shaped, described valve opening inner surface be shaped as the taper shape matched with described spool shape.
The utility model compared with prior art has the following advantages:
1, of the present utility model simple in structure, novel in design rationally assemble simplely, without special process processing, volume is little, safe and reliable, and only need put into the drainage pipeline entrance can complete desilting automatically, uses easy and simple to handle.
2, the utility model is for processing the pure frame for movement of municipal drainage pipeline drift with current, without electronic regulating unit, be adapted at carrying out dredging operation in the drainage pipeline of inclement condition complexity, and also durable in use, its course of work is physical process, without biochemical, pollutes.
3, the utility model only need be debugged in the initial operating stage stage, and in the commencement of commercial operation process, almost without concrete management, the staff regularly detected, safeguard and get final product, easy to maintenance and maintenance cost is low.
4, processing and fabricating cost of the present utility model is low, and raw material are cheap and easy to get, and manufacture process requirement is content with very little, and can produce in a large number, is convenient to the application of going into operation.
5, of the present utility model simple in structure, moving component is few and simple and easy, thereby the rubbing action between mechanical part is relatively less, the energy that water hammer effect and flow produce is much larger than the rubbing action between each parts, and traditional desilting equipment complex structure, moving component is many, and the friction between component of machine is relatively large; And, during the desilting of tradition desilting equipment, because the desilting equipment wall directly contacts with the draining tube wall, thereby frictional force is larger, and the utility model outside pipe is provided with buffer air bag, greatly reduced contacting of this pipe dredging device and drainage pipeline tube wall, buffer air bag is conducive to reduce pipe dredging device and the drainage pipeline frictional force before mutually, therefore compared with prior art, capacity usage ratio is high for the utility model.
Noise when 6, the utility model is constructed is little, and noise during construction does not affect the normal life of surrounding resident; Noise source during construction has pipe dredging device and drainage pipeline wall friction, spool shutoff in valve opening etc., the concrete reason that noise is little is: 1. the utility model buffer air bag is flexible material, contain air, be specially air bag, and around the outer tube of pipe dredging device one week, flexible material has the effect that absorbs noise, when silt remover contacts with tube wall, buffer air bag can weaken friction between the two effectively, remove the part resistance for body travels forward, there is the effect that well weakens noise; The pipeline of the noise produced when 2. the spool shutoff is in valve opening mainly contains: a, by current direction inner tube rear end, transmit, b, transmit by current direction inner tube front end, c, by valve base, inner and outer tubes transmission; In the 1st kind of pipeline, when noise passes to the inner tube middle part, part is absorbed, part is reflected, and weakens gradually, when part continues to be delivered to current acceleration mechanism position, because the caliber of inner tube diminishes, according to the basic principle of Bernoulli equation, current lose most of energy at this, thereby noise is weakened; In the 2nd kind of pipeline, noise transfer is during to the inner tube front end, and part is absorbed, and part is reflected, and weakens gradually; In the 3rd kind of pipeline, the sound wave of propagating to the inner tube rear end by valve base, inner and outer tubes can weaken gradually in communication process, and thoroughly weakened at flange, the sound wave of propagating to the inner tube front end by valve base, inner and outer tubes can thoroughly be weakened at the jet nozzle place; 3. the two main cradles of place's noise, all soak in water, and the skin of pipe dredging device has again outer tube, and sound wave mutually reflects, absorbs in pipeline, silt remover and water, will greatly be weakened.
7, the utility model is gone after profits and advoided disadvantages, the huge energy of having fully realized and utilized water hammer effect to produce, weaken its harm, the impulsive force promotion body that utilizes high pressure to produce is advanced, and produce High-Pressure Water for impacting silt, appropriate the applying among pipe dredging by water hammer effect, provide the new thinking of dealing with problems in this area for people.Improve the basic desilting thinking of original pipeline desilting equipment " take current flushing be treated to auxiliary for main, human assistance ", substantially realized unmanned automatic operation, can complete automatically and efficiently pipe dredging.
8, desilting expense of the present utility model is low, practical, and result of use is good, is convenient to promote the use of.
In sum, the utility model is simple in structure, novel in design rationally uses easy and simple to handlely, and capacity usage ratio is high, and processing and fabricating cost and desilting expense are low, and construction noise is little, practical, and result of use is good, is convenient to promote the use of.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
The accompanying drawing explanation
The structural representation that Fig. 1 is the utility model the first specific embodiment.
The E section enlarged drawing that Fig. 2 is Fig. 1.
The A-A cutaway view that Fig. 3 is Fig. 1.
The B-B cutaway view that Fig. 4 is Fig. 1.
The structural representation that Fig. 5 is the utility model the second specific embodiment.
The F section enlarged drawing that Fig. 6 is Fig. 5.
The C-C cutaway view that Fig. 7 is Fig. 5.
The D-D cutaway view that Fig. 8 is Fig. 5.
The structural representation that Fig. 9 is the utility model the first spool support and second valve core support.
Description of reference numerals:
1-outer tube; 2-inner tube; 3-shower nozzle;
4-Venturi tube; 5-jet nozzle; 6-valve seat;
7-valve opening; 8-spool; The 9-the first spool support;
10-second valve core support; The 11-the first spring; The 12-the second spring;
13-buffer air bag; 14-balancing weight; 15-cushion pad;
16-flange; 17-shower nozzle gripper shoe; 18-rubber ring;
19-sieve aperture.
The specific embodiment
Embodiment 1
As Fig. 1, Fig. 2, shown in Fig. 3 and Fig. 4, the utility model comprises outer tube 1 and is sleeved on the inner tube 2 that described outer tube 1 is interior and be fixedly connected with described outer tube 1, the current acceleration mechanism that is provided with the internal diameter for dwindling described inner tube 2 and then the current that flow into described inner tube 2 are accelerated on the rear end inwall of described inner tube 2, the front end of described inner tube 2 be positioned at described outer tube 1 and be fixedly connected with reach described outer tube 1 outer and with the shower nozzle 3 of described outer tube 1 engagement connection, described shower nozzle 3 ends are connected with Venturi tube 4, described Venturi tube 4 ends are connected with jet nozzle 5, the inside, position that described inner tube 2 is connected with shower nozzle 3 is provided with for controlling current generation water hammer effect and promoting pipe dredging device advances or controls the water flow control valve door mechanism of current from jet nozzle 5 ejections, described water flow control valve door mechanism comprises valve seat 6, the spool 8 that is arranged on the valve opening 7 on valve seat 6 and matches with valve opening 7, described valve seat 6 is fixedly connected on inner tube 2 and shower nozzle 3 inside, link position place, be provided with the first spool support 9 in described inner tube 2, be provided with second valve core support 10 in described shower nozzle 3, one side of described spool 8 is connected with described the first spool support 9 by the first spring 11, the opposite side of described spool 8 is connected with described second valve core support 10 by the second spring 12.
As shown in figures 1 and 3, in the present embodiment, described outer tube 1 rear end outer cover is equipped with the buffer air bag 13 bonding with described outer tube 1 rear end outer wall, and the buffer air bag 13 that is positioned at described outer tube 1 rear end lower is provided with the balancing weight 14 bonding with described outer tube 1 rear end outer wall; Being shaped as of described inner tube 2 is cylindrical, and described buffer air bag 13 is the taper shape that rear end is large and front end is little with the integrally-built outline that described outer tube 1 forms.Buffer air bag 13 is set to taper shape with the integrally-built outline that outer tube 1 forms, and reduced this pipe dredging device resistance when front advancing in drainage pipeline, is more conducive to this pipe dredging device efficient operation.Described balancing weight 14 is for reducing the center of gravity of whole pipe dredging device, thereby makes pipe dredging device be difficult for turning on one's side in traveling process forward.Be provided with cushion pad 15 between described outer tube 1 rear end inwall and described inner tube 2 rear end outer walls.Cushion pad 15 can cushion stress, and protection outer tube 1 is injury-free with inner tube 2.
As shown in Figure 1, in the present embodiment, the rear end of described outer tube 1 is blind end and is provided with the inner tube connecting hole passed for inner tube 2, and the rear end of described inner tube 2 is provided with flange 16, and described inner tube 2 is through described inner tube connecting hole and be fixedly connected with described outer tube 1 rear end by flange 16; The front end of described outer tube 1 is blind end and is provided with the shower nozzle connecting hole passed for shower nozzle 3, evenly is provided with a plurality of shower nozzle gripper shoes 17 that support described shower nozzle 3 for pushing up card on the front inner wall of described outer tube 1.During concrete enforcement, the front inner wall welding of described shower nozzle gripper shoe 17 and described outer tube 1, by flange 16 with shower nozzle gripper shoe 17 just will be connected to whole inner tube 2 and shower nozzle 3 has been fixed in outer tube 1 firmly.
As shown in figures 1 and 3, in the present embodiment, described current acceleration mechanism is the rubber ring 18 that inner surface is inwardly protruded arc surface, and described rubber ring 18 is bonded on the rear end inwall of described inner tube 2.The internal diameter that rubber ring 18 can make to weld one section inner tube 2 of this rubber ring 18 diminishes, thereby, according to the principle of Bernoulli equation, can reach the effect of accelerating current, and the discharge after this current acceleration mechanism accelerates is about 10m
3/ h~15m
3/ h.
As depicted in figs. 1 and 2, in the present embodiment, described shower nozzle 3 and described inner tube 2 welding, described Venturi tube 4 is threaded with described shower nozzle 3, and described jet nozzle 5 is threaded with described Venturi tube 4.
As shown in Fig. 4 and Fig. 9, in the present embodiment, described the first spool support 9 and second valve core support 10 all weld with described shower nozzle 3 inwalls, described the first spool support 9 and second valve core support 10 are the rigidity tripod, the geometric center position welding of one end of described the first spring 11 and described the first spool support 9, the other end of described the first spring 11 and 8 welding of described spool, the geometric center position welding of one end of described the second spring 12 and described second valve core support 10, the other end of described the second spring 12 welds with described spool 8.The work that described the first spool support 9 is the first spring 11 provides supporting role, and 10 work for the second spring 12 of described second valve core support provide supporting role.
In the present embodiment, the outline of described shower nozzle 3 is the taper shape that cone angle is 20 °~45 °, and the large end of described shower nozzle 3 is fixedly connected with the front end of described inner tube 2, and the small end of described shower nozzle 3 is connected with described Venturi tube 4; The outline of described jet nozzle 5 is truncated cone-shaped, and the small end of described jet nozzle 5 is connected with described Venturi tube 4, evenly is provided with the sieve aperture 19 for the current ejection on the large end end face of described jet nozzle 5.Preferably, the outline of described shower nozzle 3 is the taper shape that cone angle is 30 °, and inner surface and the outer surface of described shower nozzle 3 are all done to anti-corrosion treatment.
In the present embodiment, described spool 8 be shaped as elliposoidal, described valve opening 7 inner surfaces be shaped as the elliptic conic shape matched with described spool 8 shapes.During concrete enforcement, described inner tube 2 adopts zinc-plated seamless steel pipe to make; Anticorrosion, Wear-resistant Treatment are done in the surface of described outer tube 1, and the outline of described outer tube 1 first half is conical, and left surface and the right flank of described outer tube 1 latter half are arc surface, and upper surface and lower surface are horizontal plane; Described buffer air bag 13 outlines be shaped as taper shape.Described spool 8 has certain elasticity and antistick characteristic, can with valve opening 7, match better, realizes controlling the function of current; Valve opening 7 inner surfaces are done to anti-stick, shock resistance processing, guarantee the spool 8 normally described valve opening 7 of shutoff or ejection from described valve opening 7, spool 8 shutoff are in valve opening 7 time, just realized closing of described water flow control valve door mechanism, when spool 8 ejects from valve opening 7, just having realized the unlatching of described water flow control valve door mechanism, is once complete water hammer effect process like this.
Embodiment 2
As shown in Fig. 5, Fig. 6, Fig. 7 and Fig. 8, the present embodiment as different from Example 1: described buffer air bag 13 is the elliptic conic shape that rear end is large and front end is little with the integrally-built outline that described outer tube 1 forms.Described spool 8 be shaped as truncated cone-shaped, described valve opening 7 inner surfaces be shaped as the taper shape matched with described spool 8 shapes.All the other structures are all identical with embodiment 1.
In the present embodiment, buffer air bag 13 is set to elliptic conic shape with the integrally-built outline that outer tube 1 forms, reducing this pipe dredging device resistance when front advancing in drainage pipeline, when being more conducive to this pipe dredging device efficient operation, can also strengthen the stability of whole pipe dredging device, thereby make pipe dredging device being difficult for breakking away in traveling process forward, contribute to increase work efficiency.During concrete enforcement, the outline of described outer tube 1 first half is elliptic conic shape, and left surface and the right flank of described outer tube 1 latter half are elliptical arc surface, and upper surface and lower surface are horizontal plane; Described buffer air bag 13 outlines be shaped as elliptic conic shape.The shape of spool 8 is set to truncated cone-shaped, and the shape of valve opening 7 inner surfaces is set to the taper shape matched with described spool 8 shapes, makes water flow control valve door mechanism to close ground more tight, and difficult generation is leaked.
The process that adopts the utility model pipe dredging device to carry out pipe dredging is: at first, connecting one section flexible pipe on described inner tube 2 by flange 16 can be the corrosion resistance rubber tube, make flexible pipe and inner tube 2 tube walls keep tight seamless link state, and by lower well, this pipe dredging device level is inserted in drainage pipeline, by ground high-pressure hydraulic pump, by high-velocity flow, by flexible pipe, be transported in the inner tube 2 of this pipe dredging device; During current acceleration mechanism in high-velocity flow is flowed through inner tube 2, according to the principle of Bernoulli equation, high speed water fails to be convened for lack of a quorum and further accelerates and arrive rapidly water flow control valve door mechanism place, and the discharge after this current acceleration mechanism accelerates is about 10m
3/ h~15m
3/ h, because water velocity has little time more greatly to discharge, cause spool 8 under the impact of current suddenly shutoff in valve opening 7, be that water flow control valve door mechanism closes, produced water hammer effect one time, the energy produced by water hammer effect has passed to whole pipe dredging device by valve seat 6, drives whole pipe dredging device and advances forward, and pipeline sludge is produced to an extruding fluffing action; After water hammer effect finishes, spool 8 is under the elastic force effect of the first spring 11, eject from valve opening 7, bounce back into the front initial position of water hammer effect, current flow out from valve opening 7, via shower nozzle 3 and Venturi tube 4, current are accelerated again, by jet nozzle 5, by the water ejection, further impact and break up mud, thereby advance forward and the effect of water flow jet is issued to the effect of removing mud at pipe dredging device, make mud flow out and enter in next gully by blow-off line; When pipe dredging device advances to forward next gully position, pipe dredging device is taken out from this gully, pipe dredging device is cleaned and safeguards, thereby carry out again the desilting work of next segment pipe.Due to the special structure of Venturi tube 4, make current section's acceleration within it, thereby reached the purpose of strengthening the water flow jet effect, water flow impact pressure is large, better desilting.
The above; it is only preferred embodiment of the present utility model; not the utility model is imposed any restrictions; every any simple modification of above embodiment being done according to the utility model technical spirit, change and equivalent structure change, and all still belong in the protection domain of technical solutions of the utility model.